Carlisle BINKS - Smart Pumps EV2-30 User manual

Brand: Carlisle

Model: BINKS - Smart Pumps EV2-30

Type: User manual

Carlisle BINKS - Smart Pumps EV2-30 Below you will find brief product information for Carlisle BINKS - Smart Pumps EV2-30. These electric pumps are suitable for use in hazardous areas and are designed for use with solvent and water-based materials. Some of the key features and possible use cases of the EV2-30 pumps include:

Nominal pump stroke: 50mm [1.97 ins]
Maximum fluid pressure: 20bar [290psi]
Nominal flow volume / cycle: 0.75 l/m [0.20 US gal/m]
Fluid Output @ 20 HZ [10 cycles/min]: 7.5 l/m [2.0 US gal/m]
Fluid Output @ 80 HZ [40 cycles/min]: 30 l/m [4.0 US gal/m]
Gear

Nominal pump stroke: 50mm [1.97 ins]
Maximum fluid pressure: 20bar [290psi]
Nominal flow volume / cycle: 0.75 l/m [0.20 US gal/m]
Fluid Output @ 20 HZ [10 cycles/min]: 7.5 l/m [2.0 US gal/m]
Fluid Output @ 80 HZ [40 cycles/min]: 30 l/m [4.0 US gal/m]
Gear

• 104226 - EU Model

• 104222 - Japan Model

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

EV2-30

Service Manual

77-3319 R1.2 www.carlisleft.com

Product Description / Object of Declaration:

Electric Pump E2 & (107071/4/5, 107093/4/5), E4 &

(107070/2/3), EV2

This Product is designed for use with: Solvent and Water based materials

Suitable for use in hazardous area: Zone 1

Protection Level: II 2 G X IIB T4 (Pump)

II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722

II 2 GD ck T4 (Gearbox)

This Declaration of conformity / incorporation

is issued under the sole responsibility of the

manufacturer:

Carlisle Fluid Technologies UK Ltd,

Ringwood Road,

Bournemouth, BH11 9LH. UK

Signed for and on behalf of Carlisle Fluid

Technologies UK Ltd:

D Smith Director of Sales (EMEA)

Element Materials Technology (0891)

Lodging of Technical file

29/6/18 Bournemouth,BH11 9LH,UK



This Declaration of conformity / incorporation is issued under the sole responsibility of the

manufacturer:

Machinery Directive 2006/42/EC

ATEX Directive 2014/34/EU

EMC Directive 2014/30/EU

by complying with the following statutory documents and harmonized standards:

EN ISO 12100:2010 Safety of Machinery - General Principles for Design

EN 12621:+A1:2010 Machinery for the supply and circulation of coating materials under pressure - Safety

requirements

EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts

EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and

requirements

EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by

constructional safety "c"

EN 13463-8:2003 Non-electrical equipment for potentially explosive atmospheres. Protection by liquid immersion

'k'

EN 60079-0:+A11:2013 Explosive atmospheres - Equipment. General requirements

EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures "d"

EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety "e"

EN 60034-1: 2010 Rotating electrical machines

Providing all conditions of safe use / installation stated within the product manuals have been complied with and

also installed in accordance with any applicable local codes of practice.

EU Declaration of Conformity

Notified body details and role:

77-3319 R1.2 2 www.carlisleft.com

PRESSURE RELIEF PROCEDURE.

Always follow the pressure relief

procedure in the equipment instruction

manual.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE

OPERATOR OF THE EQUIPMENT.

READ THE MANUAL. Before operating finishing equipment, read and

understand all safety, operation and maintenance information

provided in the operation manual.

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as

follows:

WARNING CAUTION NOTE

Hazards or unsafe practices which could result in

severe personal injury, death or substantial property

damage.

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage

Important installation, operation or maintenance

information.

WARNING

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or

broken parts on a daily basis. Do not operate the equipment if you

are uncertain about its condition. OPERATOR TRAINING. All personnel

must be trained before operating

finishing equipment.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the

equipment to rupture, malfunction or start unexpectedly and result in

serious injury.

KEEP EQUIPMENT GUARDS IN PLACE.

Do not operate the equipment if the

safety devices have been removed.

STATIC CHARGE. Fluid may develop a static charge that must be

dissipated through proper grounding of the equipment, objects to be

sprayed and alll other electrically conductive objects in the dispensing

area. Improper grounding or sparks can cause a hazardous condition

and result in fire, explosion or electric shock and other serious injury.

AUTOMATIC EQUIPMENT. Automatic

equipment may start suddenly without

warning.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side

shields could result in serious eye injury or blindness. PROJECTILE HAZARD. You may be

injured by venting liquids or gases that

are released under pressure, or flying

debris.

DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL

POWER SOURCES DURING MAINTENANCE. Failure to de-energize,

disconnect and lock out all power supplies before performing

equipment maintenance could cause serious injury or death.

Read the following warnings before using this equipment.

NOISE LEVELS. The A-weighted sound level of pumping and spray

equipment may exceed 85 dB(A) depending on equipment settings.

Actual noise levels are available on request. It is recommended that

ear protection is worn at all times while equipment is in use.

KNOW WHERE AND HOW TO SHUT

OFF THE EQUIPMENT IN CASE OF AN

EMERGENCY.

PACEMAKER WARNING. You are in the

presence of magnetic fields which may

interfere with the operation of certain

pacemakers.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious

injury. Relieve all pressure before servicing. Spray from the gun,

hose leaks or ruptured components can inject fluid into your body and

cause extremely serious injury.

NEVER MODIFY THE EQUIPMENT. Do

not modify the equipment unless the

manufacturer provides written

approval.

PROP 65 WARNING. WARNING: This product contains chemicals

known to the state of California to cause cancer and birth defects or

other reproductive harm.

PINCH POINT HAZARD. Moving parts

can crush and cut. Pinch points are

any areas where ther are moving parts.

77-3319 R1.2 3 www.carlisleft.com

EV2-30 Maximum fluid pressure:

EV2-30 Nominal flow volume / cycle:

1½'' Sanitary

Fluid Output @ 80 HZ [40 cycles/min]

AC Induction Electric Motor- EU Model

Total Weight of Pump (inc electric motor) 256 kg [564 lbs]

Max. Inlet Pressure 2 bar [29 psi]

Fluid Output @ 20 HZ [10 cycles/min] 7.5 l/m [2.0 US gal/m]

'B'

4Pole 1400 RPM @50Hz

Gearbox Oil (EU Model)

Rated 20 to 80 Hz (c/w thermisters)

30 l/m [4.0 US gal/m]

Fluid outlet connection:

'A'

Reduce Maximum working pressure by 2 bar [29 psi] when using in Open Loop Flow Mode

e.g. EV2-30 Maximum Set Pressure of 18 bar to operate Pump on a 24/7 basis

0.75 l/m [0.20 US gal/m]

SPECIFICATION

Nominal pump stroke: 50mm [1.97 ins]

20bar [290psi]

NOTE Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode)

Gearbox Ratio: 56:1

Synthetic 220 (typically Agip Blasia S)

400V 3PH 1.5 Kw @ 50HZ

EEx d 11B T3

Fluid inlet connection:

77-3319 R1.2 4 www.carlisleft.com

DIMENSIONS AND MOUNTING DETAILS

M6 HEX.

SECTION A-A

the Pump Frame must be wired to a suitable earth

round to ensure that there is no possibility of static

build up.

Head screw for pump earth

roundin

;

77-3319 R1.2 5 www.carlisleft.com

INSTALLATION

The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2.

It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local

Start / Stop facility and Junction box.

This is necessary to protect the Pump mechanics from overload.

It is recommended that the switch setting is set to 1 bar [14.5 psi] above the maximum required pressure.

e.g. blocked paint filter, otherwise Pump warranty may be invalidated.

The maximum pressure setting the Pressure Switch should be set to is 20 bar [305 psi].

Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas.

The main Pump Control Panel must be positioned within an Electrically Safe Area.

The Pressure Switch is classified as simple apparatus and as such should be electrically connected as part of an

intrinsically safe electrical circuit.

A Pressure switch (and/or Pressure relief valve) must be connected to the outlet manifold port and set to stop

the pump (or relieve the fluid pressure) in the event of the system overpressure

An adapter to mount a pressure switch and pressure sensor is available, see accessories.

The Pressure Switch should be wired as a Normally Closed contact (fail safe) and be hard wired to stop the

motor on operation, to minimise response time.

77-3319 R1.2 6 www.carlisleft.com

5 Seconds

0.1 Seconds

Inverter

Required Inverter Settings

Maximum Hz Output

Mininmum Hz Output

Acceleration Ramp

Deceleration Ramp

Rated Motor Power

Rated Motor Current

Rated Motor Power Factor

Rated Motor Efficiency

Rated Motor Frequency

it must be connected to a suitable releasing device mounted within the control panel and wired to stop the motor

if an over temperature occurs.

Rated Motor Voltage

Rated Motor Speed

Value

80 Hz

20 Hz

Only trained personnel familiar with these standards should handle this type of apparatus.

The motor is fitted with PTC temperature sensors (Thermistors).

0.73

79.3%

50 Hz

400 V

1380 RPM

1.5 kW

Once operating temperature is reached, this device quickly changes the resistance;

INSTALLATION

Electric Motor

The motor must be wired to provide a clockwise direction of the cam.

Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk

of explosion.

If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt.

Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into

consideration.

3.73A

77-3319 R1.2 7 www.carlisleft.com

•



Suction - Ø38 - Ø50 I.D. [-1 to 10 bar working pressure]

Outlet - Ø32 - Ø38 I.D. [20 bar working pressure]

Check that the rubber pin in the vent plug on top of Gearbox has been removed to allow venting.

Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements.

INSTALLATION

Attach suitable flexible hoses to the inlet and outlet connections.

Ensure the gearbox is filled with oil.

(The gearbox is filled with the correct amount of oil at the factory)

e.g.,

77-3319 R1.2 8 www.carlisleft.com



Ensure all electrical and mechanical connections are correctly made.

All required interlocks are tested and operational.

Suitable material for pumping is available at the suction hose.

The outlet connection is not blocked or isolated by any valves.

Check the gearbox oil level, please note the the gearbox is supplied with life lubricant and does not need

any maintenance.

Set the pump speed to the minimum frequency 20 Hz and start the pump to remove any air from the circuit.

Before starting:-

Inspect for any system leaks.

Set the pump cycle rate to achieve the required paint volume and then ad

ust the system back pressure re

ulator

to achieve the desired system fluid pressure.

Smart Mode:

The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to variable

paint usa

e) by dynamically ad

ustin

the paint flow rate returnin

to the system paint tank, thus maintainin

the

set pressure.

SYSTEM OPERATION

77-3319 R1.2 9 www.carlisleft.com

PRV & EV2-30

EV2-30 MECHANICAL ASSY

M20 WASHER

M8 x 25 HEX HEAD CAP SCREW

M20 x 45 HEX HEAD CAP SCREW

ATEX GEARBOX

WASHER

TORQUE ARM

177049

195488

ATEX GEARBOX & MOTOR

PART NUMBER

195492 1

11955008 MANIFOLD KIT

11955149

1955429

EU Model

Japan Model

177125

SPACER

195490

- Pump Assembly

ITEM

PARTS LIST

DESCRIPTION

1771264 1

QTY REMARKS

11042181

77-3319 R1.2 10 www.carlisleft.com

KEY

(Reverse for assembly)

LOCTITE

TORQUE

MAINTENANCE ORDER

GREASE INTERNAL

(AGMD-010)

GREASE

77-3319 R1.2 11 www.carlisleft.com

FLUID SECTION

32.92 x 3.53 O-RING1627263

2 104217

TORQUE ARM PIN

PARTS LIST - Mechanical Assembly

ITEM PART NUMBER DESCRIPTION QTY REMARKS

1 104216 1

DRIVE UNIT

1954894 1

2COVER C/W CAP FIXINGS1955125

KEY

(Reverse for assembly)

LOCTITE

TORQUE

MAINTENANCE ORDER

GREASE INTERNAL

(AGMD-010)

GREASE

77-3319 R1.2 12 www.carlisleft.com

KEY

(Reverse for assembly)

LOCTITE

TORQUE

MAINTENANCE ORDER

GREASE INTERNAL

(AGMD-010)

GREASE

Tighten bolts holding carriage ends once

pump is fully assembled.

hten on final assembly to

ive correct orientation for

hose connection to grease nipple.

77-3319 R1.2 13 www.carlisleft.com

M8 SPRING WASHER (ST ST)

M6 x M20 CAP HEAD SCREW

(PLATED)

M16 x 50 CAP HEAD SCREW

M8 x 16 GRUB SCREW

M8 x 30 GRUBSCREW - STST

M14 x 40 CAP HEAD SCREW (ST ST)

M10 SPRING WASHER (ST ST)

M8 MUD GUARD WASHER

M8 x 20 CAP HEAD SCREW (ST ST)

M16 EYE BOLT

Ø50 x Ø110 x 44.4 BALL BEARING

Ø45 x Ø110 x 36 ROLLER BEARING

M5 x 12 SOCKET HEAD CAP SCREW

S.S.

M8 LOCKNUT ST ST

M6 x 20 CAP HEAD SCREW (ST ST)

M10 x 20 CAP HEAD SCREW

M14 SPRING WASHER

M6 SPRING WASHER (ST ST)

M16 SPRING WASHER (ST ST)

16566312



119264022

10114-0141791

81631612

121639523

1644714

81651088

5 165077 4

816566011

1655529

24165592

1651007

17702015

17700614

16597813

BEARING CLAMP



119263921

19 192616

20 192617 1

18 192441

121650876

BEARING CAP 1

8DVX-36416

819240017 BUTTON HEAD CAP SCREW

PART NUMBER DESCRIPTION

PARTS LIST - Drive Unit

ITEM QTY REMARKS

77-3319 R1.2 14 www.carlisleft.com

Ø58 x Ø80 x 8 SEAL

LEAK DETECTION HOSE 119550347

RIGHT HAND LEG

LEFT HAND LEG

19549744

19549643

195493 1

BRACE

1DRIVE PLATE - MACHINED19550146

219275233

1/8'' / 6mm PUSH IN ELBOW

Ø6 GREASE HOSE

1/4 / 10mm ELBOW

GREASE NIPPLE 219482038

1CAM SHAFT ASSY19548639

192668 2

193102 4



119264525



819265328

3GREASE NIPPLE19265026

Ø100 x Ø2.5 O-RING

1/8'' PLUG

Ø12 x 30 DOWEL PIN



119264424

PARTS LIST - Drive Unit

LINEAR BEARING ROD23 192643 4

8SPRING KEEP ASSEMBLY19310536

40 195491 1

PART NUMBER DESCRIPTION QTY REMARKS

119265529 M8 BEARING LOCKNUT

419266130



219266231

CLAMP ASSY

193104 8

37 194540 8

27 192651 2

ITEM

SPACER

KEY

CARRIAGE SPRING ROD

42 195494 1

CARRIAGE SPRING

TOP PLATE

BASE PLATE

45 195499

77-3319 R1.2 15 www.carlisleft.com

Ø47 x 1.75 INTERNAL CIRCLIP







14 192642

192612

192611

192610



CAM FOLLOWER PIN

FOLLOWER GUARD WASHER

FOLLOWER NUT WASHER

LINEAR BEARING SPACER

CARRIAGE ADAPTOR

PARTS LIST - Carriage Assembly

ITEM PART NUMBER DESCRIPTION QTY REMARKS



M16 NYLOC NUT (PLATED)

M8 SPRING WASHER (ST ST)

M8 x 20 CAP HEAD SCREW

(PLATED)

M8 x 25 SOCKET HEAD CAP SCREW

1631521

192607

192609

192608

LINEAR BEARING

MIDDLE CARRIAGE MACHINED

LH CARRIAGE END

RH CARRIAGE END

Ø72 x Ø30 x 29 CAM FOLLOWER

1/8'' GREASE NIPPLE - SLIP ON

192652

192649

192641

192618

192615

PARTS LIST - Drive Unit

ITEM PART NUMBER DESCRIPTION QTY REMARKS

M6 x 20 SET SCREW (BRASS)

195507

195511

165959

165958

SIDE PLATE MACHINED

CARRIAGE ASSEMBLY

M6 WASHER (BRASS)

4 165553

165552

1651082

77-3319 R1.2 16 www.carlisleft.com

Whenfittingnewbearings:Ensuresealshavebeen

removedfrominsideofbearingtoensureacorrect

greasesupplypathviacentrespacer.

Boltsremainloose,tightenedwhen

mechanicalassemblyiscomplete.

Orientatebearingsoblacksectionalongthe

bodyisalignedtotheblock'sside.

KEY

(Reverse for assembly)

LOCTITE

TORQUE

MAINTENANCE ORDER

GREASE INTERNAL

(AGMD-010)

GREASE

77-3319 R1.2 17 www.carlisleft.com

M10 x 70 CAP HEAD SCREW

(PLATED)

2CONSTANT VELOCITY CAM1926002

PARTS LIST Shaft Assembly

4 192606 BASE SHAFT 1

ITEM PART NUMBER DESCRIPTION

3 192604

QTY

MIDDLE SHAFT 1

165571120

REMARKS

5 195487 DRIVE SHAFT

KEY

(Reverse for assembly)

LOCTITE

TORQUE

MAINTENANCE ORDER

GREASE INTERNAL

(AGMD-010)

GREASE

Positionfirstcam180degreesout

ofphasewithsecondcam.

77-3319 R1.2 18 www.carlisleft.com

123

Hold assembly tool (502512) in a vice (flats provided) and install middle shaft.

CAM Radial pitch offset

Place CAM onto middle shaft (with 'TOP' engraving facing down towards the assembly tool).

PROCEDURE

Shaft Assembly

Place the base shaft on top of the CAM, align the holes and screw in the M10 x 70 cap head screws using

Loctite 243 and tighten to 65Nm.

Lift the assembly off of the assembly tool, rotate assembly and place back onto tool to complete

assembly.

Place the second CAM (with 'TOP' engraving facing up), ensure the CAM is 5 holes radially out of pitch

from the first CAM.

Shaft Assembly Assembly Tool

77-3319 R1.2 19 www.carlisleft.com

M6 x 25 CAP HEAD SCREW (ST ST)

M12 SPRING WASHER (ST ST)

M6 SPRING WASHER (ST ST)

M8 SPRING WASHER (ST ST)

M8 x 90 CAP HEAD SCREW (ST ST)

M12 x 40 CAP HEAD SCREW (ST ST)

Ø1 3/8'' ST ST BALL

Ø12.42 x 1.78 O-RING

1/4'' BSP HEXAGON PLUG

Ø50.5 x 2.62 O-RING

Ø41.0 x 1.78 O-RING

Ø100 PISTON ASSEMBLY

410

20 194237 2 

19267919 SHAFT/BELLOWS ASSY

OUTLET CAGE

SEAT

192551

22 195502

19424321

OUTLET CYLINDER

18 192648

- Fluid Section

1659607

1659576

1651085

PARTS LIST



2BALL CHECK SPRING1605131

165044

163921

171788 2

PART NUMBER

ITEM QTY REMARKS

4 165087 8

16 192632 2 

11 192620 INLET CYLINDER 1

12 192624 OUTLET BLOCK 1

13 192625 OUTLET CAP

2



419264717



2OUTLET SPRING KEEP19263015



DESCRIPTION

14 192626





PISTON SEAL

192505

77-3319 R1.2 20 www.carlisleft.com

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Carlisle BINKS - Smart Pumps EV2-30 User manual

Brand: Carlisle

Model: BINKS - Smart Pumps EV2-30

Type: User manual

Nominal pump stroke: 50mm [1.97 ins]
Maximum fluid pressure: 20bar [290psi]
Nominal flow volume / cycle: 0.75 l/m [0.20 US gal/m]
Fluid Output @ 20 HZ [10 cycles/min]: 7.5 l/m [2.0 US gal/m]
Fluid Output @ 80 HZ [40 cycles/min]: 30 l/m [4.0 US gal/m]
Gear

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Carlisle BINKS - Smart Pumps EV2-30 User manual

Carlisle BINKS - Smart Pumps EV2-30 User manual

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