Toro 30in Stand-On Aerator User manual

Type
User manual
FormNo.3404-205RevB
30inStand-OnAerator
ModelNo.23518—SerialNo.315000001andUp
ModelNo.29518—SerialNo.315000001andUp
ModelNo.33518—SerialNo.315000001andUp
ModelNo.39518—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3404-205*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwith
asparkarrestermufer.Itisaviolationof
CaliforniaPublicResourceCodeSection4442to
useoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredland.Other
statesorfederalareasmayhavesimilarlaws.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thisaeratorisintendedtobeusedbytrained
operatorsinresidentialandcommercialapplications.
Itisprimarilydesignedforaeratingareasof
well-maintainedlawnsonresidentialgrounds,parks,
sportselds,andoncommercialgrounds.
Readtheinformationinthemanualcarefullytolearn
howtooperateandmaintainyourproductproperly
andtoavoidinjuryandproductdamage.Youare
responsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure
1illustratesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
g020219
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
AeratorSafety....................................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
Setup......................................................................12
1CheckingTirePressure..................................12
2ServicingtheBattery......................................12
3ServicingtheEngineOil.................................13
4ServicingtheTransmissionFluid....................14
5ServicingtheAuxiliaryHydraulic
Fluid..............................................................14
6RemovingtheCylinderStop...........................15
ProductOverview...................................................16
Controls...........................................................16
Specications..................................................19
Operation................................................................19
CheckingtheEngine-OilLevel..........................19
AddingFuel......................................................20
LubricatingtheChains......................................22
CheckingtheSafety-InterlockSystem..............23
CheckingforLooseHardware...........................23
OperatingtheMachine.....................................23
TransportingtheMachine.................................26
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
PreparingfortheMachinefor
Maintenance.................................................29
AccessingtheConsoleCompartment...............29
Lubrication..........................................................30
LubricatingtheGreaseFittings.........................30
LubricatingtheCasters.....................................31
EngineMaintenance...........................................33
ServicingtheAirCleaner..................................33
ServicingtheEngineOil....................................34
ServicingtheSparkPlug...................................36
CheckingtheSparkArrester.............................37
FuelSystemMaintenance...................................37
ServicingtheFuelFilter....................................37
ElectricalSystemMaintenance...........................38
ServicingtheBattery.........................................38
ServicingtheFuses..........................................40
DriveSystemMaintenance..................................41
CheckingtheAirPressureintheTires...............41
CheckingtheWheelHubNuts..........................41
CheckingtheTorqueoftheWheelLug
Nuts..............................................................41
AdjustingtheCasterPivotBearings
Pre-Load.......................................................41
MaintainingtheChain.......................................41
CheckingtheT orqueoftheTransmission
OutputShaftNut...........................................43
BrakeMaintenance.............................................43
AdjustingtheParkingBrake..............................43
AdjustingtheBrakeSwitch...............................44
BeltMaintenance................................................44
CheckingtheConditionandT ensionofthe
Belts..............................................................44
AdjustingtheAuxiliaryPump-Drive
Belt................................................................44
ReplacingtheTransmission-DriveBelt.............45
ControlsSystemMaintenance.............................46
AdjustingtheTraction-ControlLinkage.............46
HydraulicSystemMaintenance...........................47
MaintainingtheAuxiliaryHydraulic
System..........................................................47
MaintainingtheTransmission...........................48
TineMaintenance.................................................51
CheckingtheTines...........................................51
AdjustingtheTineDriveChain..........................51
Cleaning..............................................................52
CleaningtheEngineandtheExhaust
SystemArea.................................................52
RemovingtheEngineShroudsandCleaning
theCoolingFins............................................52
CleaningtheDebrisfromtheMachine...............52
WasteDisposal.................................................52
Storage...................................................................53
Troubleshooting......................................................54
Schematics.............................................................56
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions,and
payattentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
WARNING
Removingormodifyingoriginalequipment,
partsand/oraccessoriesmayalterthe
warranty,controllability,andsafetyofthe
machine.Unauthorizedmodicationstothe
originalequipmentorfailuretouseoriginal
Toropartscouldleadtoseriousinjuryor
death.Unauthorizedchangestothemachine,
engine,fuelorventingsystem,mayviolate
applicablesafetyandgovernmentstandards.
Replaceallpartsincluding,butnotlimitedto,
tires,belts,andfuelsystemcomponentswith
originalToroparts.
Important:Thismachinewasmanufactured
accordingtotheappropriateregulatorystandards
ineffectatthetimeofmanufacture.Modifying
thismachineinanywaymaycauseittobe
outofcompliancewiththosestandardsand
withtheinstructionsinthisOperator’sManual.
Modicationstothismachineshouldonlybe
madebyeitherthemanufactureroranAuthorized
ToroDealer.
Thisproductiscapableofinjuringyourhandsand
feet.Followallsafetyinstructionstoavoidserious
injuryordeath.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamage
toproperty.
Anyuseofthismachineotherthanaeratingturfgrass
couldprovedangeroustotheuserandbystanders.
Important:Theadditionofattachmentsmade
byothermanufacturersthatdonotmeetANSI
certicationmaycausenoncomplianceofthis
machine.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2012.
Training
ReadtheOperator'sManualandothertraining
material.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.
Note:Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Useonlyaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothing;includingsafety
glasses,longpants,substantial,slip-resistant
footwear,gloves,andhearingprotection.Tieback
longhair.Donotwearjewelry.
Inspecttheareawhereyouwillusetheequipment
andremoveallobjectsfromtheareabeforeusing
themachine.
Useextracarewhenhandlingfuels.Theyare
ammableanditsvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachine
whentheengineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
4
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseen,orthunderisheardinthearea,
donotoperatethemachine;seekshelter.
Donotrunanengineinanenclosedarea.
Operatethemachineonlyinwell-litareas,keeping
awayfromholesandhiddenhazards.
Ensurethatalldrivesareinneutralandthatthe
parkingbrakeisengagedbeforestartingthe
engine.Starttheengineonlyfromtheoperator’s
position.
Makesurethatyouhavegoodfootingwhileusing
thismachine,especiallywhenbackingup.
Note:Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Donotoperatethemachinewithouttheshields
orotherguardssecurelyinplace.Besureall
interlocksareattached,adjustedproperly,and
functioningproperly.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),shutofftheengine
beforeleavingtheoperator'spositionforany
reason.
Stopequipmentandinspectthetinesafterstriking
objectsorifanabnormalvibrationoccurs.Make
thenecessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthetine
assembly.
Lookbehindanddownbeforebackingupto
ensureaclearpath.
Stopthemachineifanyoneentersthearea.Keep
petsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Fullyraisethe
tinesifyouarenotaerating.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Safehandlingoffuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelisextremely
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,
oronatrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible,
thenaddfuelwithsuchequipmentasaportable
containerratherthanfromafuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
MaintenanceandStorage
Donotallowuntrainedpersonneltoservicethe
machine.
Donottouchequipmentorattachmentpartsthat
maybehotfromoperation.Allowallofthepartsof
themachinetocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.
Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
Disengagethedrives,raisethetines,engagethe
parkingbrake,shutofftheengine,andremove
thekeyordisconnectthespark-plugwire.Waitfor
allmovementtostopbeforeadjusting,cleaning,
orrepairing.
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositiveterminal
last.Connectthepositiverstandnegativelast.
5
Usecarewhencheckingthetines.Wrapthetine(s)
orweargloves,andusecautionwhenservicing
them.Onlyreplacetines;donotstraightenorweld
them.
Cleangrass,dirt,anddebrisfromthetines,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Parkmachineonlevel,hardground.Neverallow
untrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Donotstorefuelnearamesordrainthefuel
indoors.
Lettheenginecoolbeforestoringthemachine.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingmachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
AeratorSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyou
mustknow.
GeneralOperation
Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires,etc.)before
operatingunderanyobjects,anddonotcontact
them.
Usecautionwhenyouareridingontheplatform
anddrivingthemachineovercurbs,rocks,roots,
orotherobstructions.
Donotjerkthecontrols;useasteadymotion.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
SlopeOperation
Useextremecautionwhenaeratingand/orturning
onslopesaslossoftractionand/ortip-overcould
occur.Theoperatorisresponsibleforsafeoperation
onslopes.
UseFigure3tohelpyoudeterminetheappropriate
slopeangleofareatoaerate.
Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromtheaeratingarea.
Watchforholes,ruts,orbumps.
Note:T allgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,or
embankments.
Note:Themachinecouldsuddenlyturnoverifa
wheelgoesovertheedgeofaclifforditch,orif
anedgecavesin.
Beawarethatoperatingonwetgrass,across
steepslopesordownhillmaycausethemachine
tolosetraction.Lossoftractiontothedrivewheels
mayresultinslidingandalossofbrakingand
steering.
Donotaerateslopesgreaterthan15degrees.
Avoidsuddenstartsandstopswhenaeratinguphill
becausethemachinemaytipbackward.
Note:Themachineismorestablegoinguphill
withthetinesraised.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Reducethetine-downpressuretopreventthe
drivetiresfromraisingoffthegroundandto
preventthefronttiresfromraisingofftheground
whileaeratinguphill.
Followthemanufacturersrecommendations
forwheelweightsorcounterweightstoimprove
stability.
Useextracarewithattachments.
Note:Useofattachmentscanchangethestability
ofthemachine.
Service
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly
genuineT ororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty.
Neverremoveortamperwithsafetydevices.
Checktheirproperoperationregularly.Neverdo
anythingtointerferewiththeintendedfunctionofa
safetydeviceortoreducetheprotectionprovided
byasafetydevice.
Checkthebrakeoperationfrequently.Adjustand
servicethebrakesasrequired.
6
SlopeIndicator
G01 1841
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal116-9391
116-9391
decal117-2718
117-2718
decal120-9570
120-9570
1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.
decal121-6150
121-6150
1.Cuttinghazardofhandandfoot—stayawayfrommoving
parts.
decal121-6161
121-6161
1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsinplace.
decal121-6162
121-6162
1.Cutting/dismembermenthazardofhandorfoot—lowerthe
tinestotheground;readtheOperator’sManualforthe
disassemblyprocedure.
8
decal121-6163
121-6163
1.Presstolowerthetines.2.Releasetoraisethetines.
decal126-2054
126-2054
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance;checkthetorqueevery100
hours.
decal121-6164
121-6164
1.Fast6.Wheelsandtinesrotatewhenmoving
backward
11.Warning—keepbystandersasafe
distanceawayfromthemachine.
2.Slow7.Continuous-variablesetting
12.Warning—donotoperatethemachine
unlessyouaretrained.
3.Neutral
8.Choke—on
13.Thrownobjecthazard—pickupdebris
beforeoperatingthemachine.
4.Reverse
9.Choke—off14.Warning—keepawayfrommoving
parts;keepallguardsinplace.
5.Wheelsandtinesrotatewhenmoving
forward
10.Warning—readtheOperator’sManual.15.Warning—shutofftheengine,engage
theparkingbreak,andremovethekey
beforeleavingthemachine.
9
decal126-4528
126-4528
1.Rotatecounterclockwisetodecreasepressure5.Parkingbrake—Disengaged
2.Rotateclockwisetoincreasepressure6.Parkingbrake—Engaged
3.Tineground-engagementfootswitch—On7.Cutting/dismembermenthazardofhandorfoot,tines—stay
awayfrommovingparts;keepallguardsinplace
4.Tineground-engagementfootswitch—Off
decal121-6166
121-6166
1.Tippinghazard—donotturnsharplywhiletravellingfast;slow
downandturngradually.
3.Warning;tippinghazard—donotusesplitramps;use
full-widthrampstoloadamachinefortransport;usealoading
rampatamaximumof15degrees.
2.Tippinghazard—donotoperatethemachineonslopes
greaterthan15degrees;donotoperatethemachinenear
drop-offs.
10
decal116-9392
116-9392
1.ReadandunderstandtheOperator’sManualbeforeservicing
thismachine.
9.Checktheauxiliaryhydraulictankevery50hours.
2.Greasethefrontcasterpivots(2x)every100hours.10.Greasethewheelbearings(2x)every25hours.
3.Refertotheengineowner’smanualforservice.11.Greasethetineassemblyidlers(2x)every25hours.
4.Checktheauxiliarypump-drivebelttensionevery50hours.12.Greasethetineshaftbearings(4x)every25hours.
5.Greasethefrontcasterwheelbearings(2x)every100hours.13.Checkthetirepressure,13psi,(2x)every50hours.
6.Greasethecontrolpivots(4x)every50hours.14.Cleanandoilthechainsandcheckthechaintension(2x)
every8hours.
7.Greasethejackshaftbearings(8x)every25hours.15.Greasethebeltidlerpivotevery100hours.
8.Checkthehydraulic-uidlevel(2x)every50hours.
11
Setup
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Readbeforeoperatingthemachine.
Key2
Startthemachine.
1
CheckingTirePressure
NoPartsRequired
Procedure
1.Checkthetirepressureinthedrivetires.
Note:Properinationfordrivetiresis83to97
kPa(12to14psi).
2.Adjustthetirepressureifnecessary.
2
ServicingtheBattery
NoPartsRequired
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Note:Themachineisshippedwithalled,lead-acid
battery.
DANGER
Chargingorjump-startingthebatterymay
produceexplosivegases.Batterygasescan
explode,causingseriousinjury.
Keepsparks,ames,orcigarettesaway
frombattery.
Ventilatewhenchargingorusingthe
batteryinanenclosedspace.
Makesurethattheventingpathofthe
batteryisalwaysopenoncethebatteryis
lledwithacid.
Alwaysshieldyoureyesandfacefromthe
battery.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichispoisonousandcancausesevere
burns.Swallowingelectrolytecanbefatalor
ifittouchesskincancausesevereburns.
Wearsafetyglassestoshieldyoureyes
andrubberglovestoprotectyourskinand
clothingwhenhandlingelectrolyte.
Donotswallowelectrolyte.
Intheeventofanaccident,ushwithwater
andcalladoctorimmediately.
12
1.MovethekeyswitchtotheOFFpositionand
removethekey.
2.Measurethevoltageofthebatterywitha
voltmeter.
3.Usethetablebelowtolocatethechargestate
orthebattery,andifneeded,thebattery-charger
settingandchargingintervalrecommendedto
chargethebatteryto12.6Vorgreater;referto
thebatterychargetablebelow.
Important:Makesurethatthenegative
batterycableisdisconnectedandthe
batterychargerusedforchargingthebattery
hasanoutputof16Vand7Aorlessto
avoiddamagingthebattery(seechartfor
recommendedchargersettings).
BatteryChargeTable
Voltage
Reading
Percent
Charge
Maximum
Charger
Settings
Charging
Interval
16V/
12.6or
greater
100%
7A
Nocharging
required
16V/
12.4to12.6
75to100%
7A
30minutes
16V/
12.2to12.4
50to75%
7A
1hour
14.4V/
12.0to12.2
25to50%
4A
2hours
14.4V/
11.7to12.0
0to25%
4A
3hours
14.4V/
11.7orless
0%
2A
6hoursor
more
CAUTION
IfthekeyswitchisintheONposition,
thereispotentialforsparksand
engagementofcomponents.Sparks
couldcauseanexplosionormoving
partscouldaccidentallyengage,causing
personalinjury.
BesurekeyswitchisintheOFFposition
beforechargingthebattery.
4.Ifthepositivecableisalsodisconnected,
connectthepositive(red)cabletothepositive
batteryterminalandsliptheterminalcoverover
thepositiveterminal.
5.Removethescrew,washer,andgroundcable
fromtheengine.Connectthenegativebattery
cableasshowninFigure4.
g018126
Figure4
1.Screw
4.Negativebatterycable
2.Washer5.Engine
3.Groundwire
Note:Iftimedoesnotpermitchargingthe
batteryorifchargingequipmentisnotavailable,
connectthenegativebatterycablesandrun
thevehiclecontinuouslyfor20to30minutesto
chargethebattery.
3
ServicingtheEngineOil
NoPartsRequired
Procedure
Theengineisshippedwithoil;checktheengine-oil
leveland,ifnecessary,addoiltotheappropriatelevel.
RefertoCheckingtheEngine-OilLevel(page19)for
instructionsandtheoilspecication.
13
4
ServicingtheTransmission
Fluid
NoPartsRequired
Procedure
Transmissionuidtype:ToroHypr-oil500
Themachineisshippedwithhydraulicuidinthe
expansiontank.
1.Runthemachineforapproximately15minutes
topurgeanyextraairoutofthehydraulic
system.
2.Shutofftheengineandallowthemachineto
cool.
3.Checkthehydraulic-uidlevelintheexpansion
tank(Figure5).
Note:Thetransmission-uidlevelshouldcover
theFullColdlinemoldedintothesideofthe
tank.
g025891
Figure5
1.Cap3.FullColdline
2.Fillerneck(expansion
tank)
4.Ifnecessary,addthespeciedtransmissionuid
untiltheuidlevelisattheFullColdlineofthe
expansiontank(Figure5).
5.Installthecapontotheexpansiontankand
tightenthecapuntilitissnug.
Note:Donotovertightenexpansion-tank
cap.
5
ServicingtheAuxiliary
HydraulicFluid
NoPartsRequired
Procedure
Hydraulicuidtype:AW-32hydrooil
Note:Themachineisshippedwithhydraulicuid
inthereservoir.
1.Runthemachineforapproximately15minutes
topurgeanyextraairoutofthehydraulic
system.
2.Completelyraiseandlowerthetines3timesto
purgetheair.
3.Shutofftheengineandallowthemachineto
cool.
4.Loosenthe4boltsinsidetheframesecuringthe
padtothemachine.
5.Liftthepadupandbacktoremoveit(Figure6).
G018375
g018375
Figure6
6.Removethecapandcheckthehydraulic-uid
levelinthereservoir(Figure7).
Note:Thehydraulic-uidlevelshouldcoverthe
wordColdthatisembossedintothebafeof
thereservoir.
14
g025893
Figure7
1.Colduidlevel2.Hotuidlevel
7.Ifnecessary,addthespeciedhydraulicuidto
thereservoiruntiltheuidcoverstheColduid
levelonthebafe(Figure7).
Note:ThebafeinthereservoirislabeledHot
andCold.Fillthereservoirtotheappropriate
leveldependinguponthetemperatureofthe
uid.Theuidlevelvarieswiththetemperature
oftheuid.TheColdlevelshowsthelevelof
theuidwhenitisat24°C(75°F).TheHot
levelshowsthelevelofuidwhenitisat107°C
(225°F).
Forexample:Iftheuidisatambient-air
temperature,about24°C(75°F),llonlytothe
Coldlevel.Iftheuidisabout65°C(150°F),ll
tohalfwaybetweentheHotandColdlevels.
8.Replacethehydraulicreservoircapandtighten
ituntilsnug(Figure7).
Note:Donotovertightenthereservoircap.
9.Installthepadthatyouremovedinsteps4and
5toptheframe,andtightenthe4boltsto1978
to2542N∙cm(175to225in-lb).
6
RemovingtheCylinder
Stop
Model33518Only
NoPartsRequired
Procedure
Note:Raisethetinesbeforeremovingthecylinder
stop.Runningtheenginechargesthehydraulic
systemandraisesthetines.
1.Addasmallamountoffueltothefueltank;refer
toAddingFuel(page20).
2.Openthefuel-shutoffvalvebyaligningthelever
forthefuel-shutoffvalvewiththefuelline;refer
toUsingtheFuel-ShutoffValve(page23).
3.Movethemotion-controlleverstotheneutral
positionandengagetheparkingbrake;referto
Motion-ControlLevers(page16).
4.PlacethethrottlemidwaybetweentheSLOWand
FASTpositions;refertoThrottleLever(page17).
5.Pushforwardthechokelevertosetthechoketo
theONposition;refertoChokeLever(page17).
6.TurnthekeyswitchtotheSTARTposition;refer
toKeySwitch(page18).
Note:Releasetheswitchassoonastheengine
starts.
Important:Donotcranktheengine
continuouslyformorethan10secondsat
atime.Iftheenginedoesnotstart,allowa
60-secondcooldownperiodbetweenstarting
attempts.Failuretofollowtheseguidelines
canburnoutthestartermotor.
7.Graduallymovetheleverforthechokeleverto
theOFFpositionastheenginewarmsup.
Note:Allowtheenginetorunanadditional30
seconds
8.TurnthekeyswitchtotheOFFpositiontoshut
offtheengine.
9.Removethekeyandpullthewiresoffthespark
plugs.
Note:Pushthewiresasidesotheydonot
accidentallycontactthesparkplugs.
10.Removeandretainthehairpin,clevispin,and
cylinderstopasshowninFigure8.
15
g020266
Figure8
1.Hairpin
3.Cylinderstop
2.Clevispin4.Cylinder
11.Connectthespark-plugwires.
ProductOverview
g020220
Figure9
1.Platform
4.Enginecontrols
2.Parking-brakeknob5.Fuelcap
3.Motion-controllevers
Controls
Motion-ControlLevers
Themotion-controlleversarelocatedoneachsideof
thetopconsoleandcontroltheforwardandreverse
motionofthemachine.
Movetheleversforwardorbackwardtocontrolthe
drivewheelonthesamesideforwardorreverse
respectively.Thewheelspeedisproportionaltothe
amountyoumovethelever.
Important:Thetinesrotatewhenthe
motion-controlleversaremovedoutoftheneutral
position.
16
g025895
Figure10
1.Leftmotion-controllever
5.Reverse
2.Rightmotion-controllever
6.Frontofthemachine
3.Frontreferencebar
7.Neutral
4.Forward
Tine-PressureControl
Thetine-pressurecontrolislocatedontheleftsideof
thecontrolconsole(Figure11).
Usethetine-pressurecontroltoadjustthedownward
pressureonthetinesandcoredepth.Rotatethe
controlcounterclockwisetodecreasethepressure
andthelengthoftheaerationplug;rotateclockwise
toincreasepressureandincreasethelengthofthe
aerationplug.
g028268
Figure11
1.Tinedownpressuregauge
7.Chokelever
2.Tinedownpressure
control
8.Rightmotion-controllever
3.On/Off-Tine
ground-engagement
footswitch
9.Hourmeter
4.Leftmotion-controllever
10.Parkingbrake
5.Frontreferencebar
11.Keyswitch
6.Throttlelever12.Tineground-engagement
footswitch
ThrottleLever
Thethrottlelever(Figure11)islocatedonthecontrol
console(redlever).
Usethethrottlelevertocontrolenginespeed.Move
thethrottleleverforwardtoincreaseenginespeed;
movingthethrottleleverrearwardtodecreasethe
enginespeed.
Note:Movethethrottleleverforwardintothedetent
forfullthrottle.
ChokeLever
Thechokelever(Figure11)islocatedonthecontrol
console(blacklever).
Usethechokeleverisusedtoaidinstartingacold
engine.Movethechokeleverforwardtosetthe
choketotheONposition;movethechokelevertothe
rearwardtoreducethechoke.
Note:Pullthechokeleverbackintothedetenttoset
thechoketotheOFFposition.
17
Note:Donotrunawarmenginewiththechokein
theONposition.
Parking-BrakeHandle
Theparking-brakehandleislocatedonthecontrol
console,totherightofthekeyswitch(Figure11).
Note:Thebrakehandleengagesaparkingbrakein
eachofthetransmissions.
Toengagetheparkingbrake,pullthehandleout
andslideitrearward.
Toreleasetheparkingbrake,pushthehandle
forwardintothedetent.
Whenparkingonasteepslope,chockorblockthe
wheelsinadditiontoengagingtheparkingbrake.Tie
downthemachineandengagetheparkingbrake
whentransportingthemachine.
HourMeter
Thehourmeterislocatedabovethekeyswitch
(Figure11).
Thehourmeterdisplaysthetotalnumberofhours
thatyouhaverunthemachine.
KeySwitch
Thekeyswitchislocatedontherightsideofthe
controlconsole(Figure11).
Usethekeyswitchtostartandshutofftheengine.
Theswitchhas3positions:OFF,ON,andSTART
(Figure12).
g008610
Figure12
1.OFF3.START
2.ON
On/OffTineGround-Engagement
FootSwitch
Thetineground-engagementfootswitchislocated
abovethetinedownpressurecontrolonthecontrol
console.
Pushdownonthetopoftheswitchtoenablethetine
ground-engagementfootswitch.Pushdowntherear
oftheswitchtodisablethefootswitch.
Tine-PressureGauge
Thetine-pressuregaugeislocatedinthemiddleof
thecontrolconsole(Figure11).
Thetine-pressuregaugetoindicatesthedownward
pressurethemachineexertsonthetineswhen
aerating.
Tines-ElevationSwitch
Keepyourhandsandfeetawayfromthetines.
Makesurethatthetinesareaisclearofany
obstructionsbeforeloweringit.
Thetine-elevationswitchislocatedontheoperator
platform(Figure11).
Tolowerthetinesintotheground,standonthe
tine-elevationswitch.T oraisethetines,removeyour
footfromtheswitch.
Fuel-ShutoffValve
Thefuel-shutoffvalveislocatedbehindtheengine
andunderthefueltank(Figure13).
Usethefuel-shutoffvalvetoshutoffthefuelwhen
themachinewillnotbeusedforafewdays,when
transportingthemachinetoandfromthejobsite,or
whenthemachineisparkedinsideabuilding.
Toopenforfuel-shutoffvalve,rotatethehandle
ofthefuel-shutoffvalveuntilitisalignedwiththe
fuelline.
Toclosethefuel-shutoffvalve,rotatethehandle
90°tothefuelline.
18
g025897
Figure13
1.OFFposition2.ONposition
Specications
Height
132cm(52inches)
Length
163cm(64inches)
Width
121cm(48inches)
Aerationwidth
76cm(30inches)
Coringrange5.1to12.7cm(2to5inches)
Weight
460kg(1,015lb)
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributor.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourT oroequipment,countonToro
genuineparts.Whenitcomestoreliability,Toro
deliversreplacementpartsdesignedtotheexact
engineeringspecicationofourequipment.Forpeace
ofmind,insistonT orogenuineparts.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CheckingtheEngine-Oil
Level
ServiceInterval:Beforeeachuseordaily
OilType:Detergentoil(APIserviceSJorhigher)
Oilviscosity:Refertothetablebelow.
g004216
Figure14
Important:Donotoperatetheenginewiththeoil
levelbelowtheLow(orAdd)markonthedipstick,
orovertheFullmark.
1.Shutofftheengine,engagetheparkingbrake,
removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
2.Allowtheenginetocool.
3.Checktheengine-oillevelasshowninFigure
15.
19
g025899
g025898
Figure15
4.Iftheoillevelislow,wipeofftheareaaround
theoilllcap,removecapandaddthespecied
oiluntiltheoillevelisattheFullmarkonthe
dipstick.
Note:Donotoverlltheenginewithoil.
AddingFuel
Fuel-tankcapacity:18.9L(5USGallons)
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
ETHANOL:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan10%
ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
andwhentheengineiscold.Wipeupany
fuelthatspills.
Donotllthefueltankcompletelyfull.
Addfueltothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsthefueltoexpand.
Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwhereaspark
mayignitethefuelfumes.
Storefuelinanapprovedfuelcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
fuel.
20
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Toro 30in Stand-On Aerator User manual

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User manual

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