Toro 30in Stand-On Aerator User manual

FormNo.3412-564RevB

30inStand-OnAerator

ModelNo.39519—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3412-564*B

ThissparkignitionsystemcomplieswithCanadian

ICES-002

Important:Thisengineisnotequippedwith

asparkarrestermufer.Itisaviolationof

CaliforniaPublicResourceCodeSection4442to

useoroperatetheengineonanyforest-covered,

brush-covered,orgrass-coveredland.Other

statesorfederalareasmayhavesimilarlaws.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisaeratorisintendedtobeusedbytrained

operatorsinresidentialandcommercialapplications.

Itisprimarilydesignedforaeratingareasof

well-maintainedlawnsonresidentialgrounds,parks,

sportselds,andcommercialgrounds.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g020219

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

AeratorSafety....................................................6

SlopeIndicator...................................................7

SafetyandInstructionalDecals..........................8

Setup......................................................................12

1CheckingTirePressure..................................12

2ServicingtheBattery......................................12

3CheckingFluidLevels....................................13

4RemovingtheCylinderStop...........................14

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................18

Operation................................................................18

CheckingtheEngine-OilLevel..........................18

AddingFuel......................................................19

LubricatingtheChains......................................20

CheckingtheSafety-InterlockSystem..............22

CheckingforLooseHardware...........................22

OperatingtheMachine.....................................22

TransportingtheMachine.................................25

LoadingtheMachine........................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

PreparingfortheMachinefor

Maintenance.................................................28

AccessingtheConsoleCompartment...............28

Lubrication..........................................................29

LubricatingtheGreaseFittings.........................29

LubricatingtheCasters.....................................30

EngineMaintenance...........................................32

ServicingtheAirCleaner..................................32

ServicingtheEngineOil....................................33

CheckingtheSparkPlugs.................................35

ServicingtheSparkPlug...................................35

CheckingtheSparkArrester(if

equipped)......................................................36

FuelSystemMaintenance...................................36

ServicingtheFuelFilter....................................36

ElectricalSystemMaintenance...........................37

ServicingtheBattery.........................................37

ServicingtheFuses..........................................39

DriveSystemMaintenance..................................39

CheckingtheAirPressureintheTires...............39

CheckingtheWheelHubNuts..........................39

CheckingtheTorqueoftheWheelLug

Nuts..............................................................39

AdjustingtheCasterPivotBearings

Pre-Load.......................................................40

MaintainingtheChain.......................................40

CheckingtheTransmissionOutputShaftNut

Torque...........................................................41

BrakeMaintenance.............................................42

AdjustingtheParkingBrake..............................42

AdjustingtheBrakeSwitch...............................42

BeltMaintenance................................................43

CheckingtheConditionandT ensionofthe

Belts..............................................................43

AdjustingtheAuxiliaryPumpDrive

Belt................................................................43

ReplacingtheTransmission-DriveBelt.............43

ControlsSystemMaintenance.............................44

AdjustingtheTraction-ControlLinkage.............44

HydraulicSystemMaintenance...........................45

MaintainingtheAuxiliaryHydraulic

System..........................................................45

MaintainingtheTransmission...........................47

TineMaintenance.................................................50

CheckingtheTines...........................................50

AdjustingtheTine-DriveChain.........................50

Cleaning..............................................................51

CleaningtheEngineandtheExhaust

SystemArea.................................................51

RemovingtheEngineShroudsandCleaning

theCoolingFins............................................51

CleaningtheDebrisfromtheMachine...............51

WasteDisposal.................................................51

Storage...................................................................52

Troubleshooting......................................................53

Schematics.............................................................55

3

Safety

Improperuseormaintenancecanresultininjury.

Toreducethepotentialforinjury,complywith

thesesafetyinstructions,andpayattentiontothe

safety-alertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionsmayresultinpersonal

injuryordeath.

WARNING

Removalormodicationoforiginal

equipment,partsand/oraccessoriesmay

alterthewarranty,controllability,andsafety

ofthemachine.Unauthorizedmodications

totheoriginalequipmentorfailuretouse

originalToropartscouldleadtoserious

injuryordeath.Unauthorizedchangestothe

machine,engine,fuelorventingsystem,may

violateapplicablesafetystandardssuchas:

ANSI,OSHAandNFPAand/orgovernment

regulationssuchasEPAandCARB.

Replaceallpartsincluding,butnotlimitedto,

tires,belts,andfuelsystemcomponentswith

originalToroparts.

Important:Thismachinewasmanufactured

accordingtotheappropriateregulatorystandards

ineffectatthetimeofmanufacture.Modifying

thismachineinanywaymaycauseittobe

outofcompliancewiththosestandardsand

withtheinstructionsinthisOperator’sManual.

Modicationstothismachineshouldonlybe

madebyeitherthemanufactureroranAuthorized

ToroDealer.

Thisproductiscapableofinjuringyourhandsand

feet.Followallsafetyinstructionstoavoidserious

injuryordeath.

Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamage

toproperty.

Anyuseofthismachineotherthanaeratingturfgrass

couldprovedangeroustotheuserandbystanders.

Important:Theadditionofattachmentsmade

byothermanufacturersthatdonotmeetANSI

certicationmaycausenoncomplianceofthis

machine.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard

B71.4-2012.

Training

•ReadtheOperator'sManualandothertraining

material.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's

responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeopleor

damagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantialslip-resistant

footwear,gloves,andhearingprotection.

•Tiebacklonghair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobe

usedandensurethatallobjectsareremovedfrom

theareabeforeuse.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseen,orthunderisheardinthearea,

donotoperatethemachine;seekshelter.

•Donotrunanengineinanenclosedarea.

•Onlyoperateinwell-litareas,keepingawayfrom

holesandhiddenhazards.

•Ensurethatalldrivesareinneutralandthatthe

parkingbrakeisengagedbeforestartingengine.

Onlystarttheenginefromtheoperator’sposition.

•Makesurethatyouhavegoodfootingwhileusing

thismachine,especiallywhenbackingup.

4

Note:Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthestabilityofthemachine.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Donotoperatethemachinewithouttheshields

orotherguardssecurelyinplace.Besureall

interlocksareattached,adjustedproperly,and

functioningproperly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Beforeleavingtheoperator’sposition:

–Stoponlevelground.

–Disengagetheparkingbrake(ifprovided).

–Shutofftheengine.

•Stoponlevelground,disengagedrives,engage

theparkingbrake(ifprovided),shutofftheengine

beforeleavingtheoperator'spositionforany

reason.

•Stopequipmentandinspectthetinesafterstriking

objectsorifanabnormalvibrationoccurs.Make

thenecessaryrepairsbeforeresumingoperations.

•Keepyourhandsandfeetawayfromthetine

assembly.

•Lookbehindanddownbeforebackingupto

ensureaclearpath.

•Keeppetsandbystandersawayfromanoperating

machine.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Fullyraisethe

tinesifyouarenotaerating.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelisextremely

ammableandthevaporsareexplosive.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththe

enginerunning.

•Allowtheenginetocoolbeforefueling.

•Neverrefuelordrainthemachineindoorsanddo

notsmokewhilerefuelingordraining.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlightsuchas

onawaterheateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,

oronatrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

fuelitontheground.Ifthisisnotpossible,

thenaddfuelwithsuchequipmentasaportable

container,ratherthanfromafuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeyourclothing

immediately.

•Donotoverllfueltank.Replacefuelcapand

tightensecurely.

MaintenanceandStorage

•Donotallowuntrainedpersonneltoservice

machine.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowallofthepartsof

themachinetocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Disengagethedrives,raisethetines,engagethe

parkingbrake,shutofftheengine,andremove

thekeyordisconnectthespark-plugwire.Waitfor

allmovementtostopbeforeadjusting,cleaning,

orrepairing.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositiveterminal

last.Reconnectthepositiverstandnegativelast.

•Usecarewhencheckingthetines.Wrapthetine(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacetines;donotstraightenorweld

them.

•Cleangrass,dirt,anddebrisfromthetines,drives,

mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Parkthemachineonlevel,hardground.Never

allowuntrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Lettheenginecoolbeforestoring.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

5

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingmachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

AeratorSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsandothersafetyinformationyou

mustknow.

GeneralOperation

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires,etc.)before

operatingunderanyobjects,anddonotcontact

them.

•Usecautionwhenyouareridingontheplatform

anddrivingthemachineovercurbs,rocks,roots,

orotherobstructions.

•Donotjerkthecontrols;useasteadymotion.

•Donotcarrypassengers.

•Donotcarryequipmentonthemachine.

SlopeOperation

Useextremecautionwhenaeratingand/orturning

onslopesaslossoftractionand/ortip-overcould

occur.Theoperatorisresponsibleforsafeoperation

onslopes.

•UseFigure3tohelpyoudeterminetheappropriate

slopeangleofareatoaerate

•Removeormarkobstaclessuchasrocks,tree

limbs,etc.fromtheaeratingarea.

•Watchforholes,rutsorbumps.

Note:T allgrasscanhideobstacles.

•Usecautionneardrop-offs,ditches,or

embankments.

Note:Themachinecouldsuddenlyturnoverifa

wheelgoesovertheedgeofaclifforditch,orif

anedgecavesin.

•Beawarethatoperatingonwetgrass,across

steepslopesordownhillmaycausethemachine

tolosetraction.Lossoftractiontothedrivewheels

mayresultinslidingandalossofbrakingand

steering.

•Donotaerateslopesgreaterthan15degrees.

•Avoidsuddenstartsandstopswhenaeratinguphill

becausethemachinemaytipbackward.

Note:Themachineismorestablegoinguphill

withthetinesraised.

•Keepallmovementonslopesslowandgradual.

•Donotmakesuddenchangesinspeedor

direction.

•Reducethetine-downpressuretopreventthe

drivetiresfromraisingoffthegroundandto

preventthefronttiresfromraisingofftheground

whileaeratinguphill.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprove

stability.

•Useextracarewithattachments.

Note:Useofattachmentscanchangethestability

ofthemachine.

Service

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadeby

othermanufacturerscouldbedangerous,and

suchusecouldvoidtheproductwarranty.

•Neverremoveortamperwithsafetydevices.

Checktheirproperoperationregularly.Neverdo

anythingtointerferewiththeintendedfunctionofa

safetydeviceortoreducetheprotectionprovided

byasafetydevice.

•Checkbrakeoperationfrequently.Adjustand

serviceasrequired.

6

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-6686

93-6686

1.Hydraulicuid2.ReadtheOperator's

Manual.

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal116-9391

116-9391

decal117-2718

117-2718

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal121-6150

121-6150

1.Cuttinghazardofhandandfoot–stayawayfrommoving

parts.

decal121-6161

121-6161

1.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

decal121-6162

121-6162

1.Cutting/dismembermenthazardofhandorfoot—lower

thetinestotheground;readtheOperator’sManualfor

disassemblyprocedure.

8

decal121-6163

121-6163

1.Presstolowerthetines.2.Releasetoraisethetines.

decal126-2054

126-2054

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheelhubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’sManualbefore

performinganymaintenance;checkthetorqueevery100

hours.

decal121-6164

121-6164

1.Fast6.Wheelsandtinesrotatewhenmoving

backward

11.Warning—keepbystandersaway.

2.Slow7.Continuousvariablesetting

12.Warning—donotoperatethemachine

unlessyouaretrained.

3.Neutral

8.Choke—on

13.Thrownobjecthazard—pickupdebris

beforeoperatingthemachine.

4.Reverse

9.Choke—off14.Warning—stayawayfrommoving

parts;keepallguardsinplace.

5.Wheelsandtinesrotatewhenmoving

forward

10.Warning—readtheOperator’sManual.15.Warning—shutofftheengine,engage

theparkingbreak,andremovethekey

beforeleavingthemachine.

9

decal126-4528

126-4528

1.Rotatecounterclockwisetodecreasepressure5.Parkingbrake-release

2.Rotateclockwisetoincreasepressure6.Parkingbrake-engage

3.On-tinegroundengagementfootswitch7.Cutting/dismembermenthazardofhandorfoot,tines–stay

awayfrommovingparts;keepallguardsinplace

4.Off-tinegroundengagementfootswitch

decal121-6166

121-6166

1.Tippinghazard—donotturnsharplywhiletravellingfast;slow

downandturngradually.

3.Warning;tippinghazard—donotusesplitramps;usefull

widthrampstoloadamachinefortransport;usealoading

rampatamaximumof15degrees.

2.Tippinghazard—donotoperatethemachineonslopes

greaterthan15degrees;donotoperatethemachinenear

drop-offs.

10

decal116-9392

116–9392

1.Readtheinstructionsbeforeservicingorperformingmaintenance;readtheOperator’sManualforinformationonlubricating

themachine.

11

Setup

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Readbeforeoperatingthemachine.

Key2

Startthemachine.

1

CheckingTirePressure

NoPartsRequired

Procedure

1.Checkthetirepressureinthedrivetires.

Note:Properinationfordrivetiresis83to97

kPa(12to14psi).

2.Adjustthetirepressureifnecessary.

2

ServicingtheBattery

NoPartsRequired

Procedure

Note:Themachineisshippedwithalled,lead-acid

battery.

DANGER

Chargingorjumpstartingthebatterymay

produceexplosivegases.Batterygasescan

explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesaway

frombattery.

•Ventilatewhenchargingorusingbatteryin

anenclosedspace.

•Makesurethattheventingpathofbattery

isalwaysopenoncethebatteryislled

withacid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid,

whichispoisonousandcancausesevere

burns.Swallowingelectrolytecanbefatalor

ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldyoureyes

andrubberglovestoprotectyourskinand

clothingwhenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater

andcalladoctorimmediately.

12

1.TurnthekeyintheignitionswitchtotheOFF

positionandremovethekey.

2.Measurethevoltageofthebatterywitha

voltmeter.

3.Usethetablebelowtolocatethechargestate

orthebattery,andifneeded,thebattery-charger

settingandchargingintervalrecommendedto

chargethebatteryto12.6Vorgreater.

Important:Makesurethatthenegative

batterycableisdisconnectedandthe

batterychargerusedforchargingthebattery

hasanoutputof16Vand7Aorlessto

avoiddamagingthebattery(seechartfor

recommendedchargersettings).

BatteryChargeTable

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%16volts/

7amps

NoCharging

Required

12.4–12.6

75–100%16volts/

7amps

30Minutes

12.2–12.4

50–75%16volts/

7amps

1Hour

12.0–12.2

25–50%14.4volts/

4amps

2Hours

11.7–12.0

0–25%14.4volts/

4amps

3Hours

11.7orless

0%14.4volts/

2amps

6Hoursor

More

CAUTION

IftheignitionisintheONpositionthere

ispotentialforsparksandengagement

ofcomponents.Sparkscouldcause

anexplosionormovingpartscould

accidentallyengagecausingpersonal

injury.

BesureignitionswitchisintheOFF

positionbeforechargingthebattery.

4.Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalandslipterminalcoveroverthe

positiveterminal.

5.Removethescrew,washer,andgroundcable

fromtheengine.Connectthenegativebattery

cableasshowninFigure4.

g018126

Figure4

1.Screw

4.Negativebatterycable

2.Washer5.Engine

3.Groundwire

Note:Iftimedoesnotpermitchargingthe

batteryorifchargingequipmentisnotavailable,

connectthenegativebatterycablesandrun

thevehiclecontinuouslyfor20to30minutesto

chargethebattery.

3

CheckingFluidLevels

NoPartsRequired

Procedure

Checktheengine-oillevelbeforetheengineisrst

started;refertoCheckingtheEngine-OilLevel(page

18).

Checkthetransmission-oillevelbeforetheengineis

rststarted;refertoCheckingtheTransmission-Oil

Level(page47).

Checktheauxiliaryhydraulic-uidlevelbeforethe

engineisrststarted;refertoCheckingtheAuxiliary

Hydraulic-FluidLevel(page45).

13

4

RemovingtheCylinder

Stop

NoPartsRequired

Procedure

Note:Raisethetinesbeforeremovingthecylinder

stop.Runningtheenginechargesthehydraulic

systemandraisesthetines.

1.Addasmallamountoffueltothefueltank;refer

toAddingFuel(page19).

2.Openthefuel-shutoffvalvebyaligningthelever

forthefuel-shutoffvalvewiththefuelline;refer

toFuel-ShutoffValve(page17).

3.Movethemotion-controlleverstotheneutral

positionandengagetheparkingbrake;referto

Traction-ControlLevers(page15).

4.PlacethethrottlemidwaybetweentheSLOWand

FASTpositions;refertoThrottleLever(page16).

5.Pushforwardthechokelevertosetthechoketo

theONposition;refertoChokeLever(page16).

6.TurnthekeyswitchtotheSTARTposition;refer

toIgnitionSwitch(page16).

Note:Releasetheswitchassoonastheengine

starts.

Important:Donotcranktheengine

continuouslyformorethan10secondsat

atime.Iftheenginedoesnotstart,allowa

60-secondcooldownperiodbetweenstarting

attempts.Failuretofollowtheseguidelines

canburnoutthestartermotor.

7.Graduallymovetheleverforthechokeleverto

theOFFpositionastheenginewarmsup.

Note:Allowtheenginetorunanadditional30

seconds

8.TurnthekeyswitchtotheOFFpositiontoshut

offtheengine.

9.Removethekeyandpullthewiresoffthespark

plugs.

Note:Pushthewiresasidesotheydonot

accidentallycontactthesparkplugs.

10.Removeandretainthehairpin,clevispin,and

cylinderstopasshowninFigure5.

g020266

Figure5

1.Hairpin

3.Cylinderstop

2.Clevispin4.Cylinder

11.Connectthespark-plugwires.

14

ProductOverview

g020220

Figure6

1.Platform

4.Enginecontrols

2.Parking-brakeknob5.Fuelcap

3.Traction-controllevers

Controls

Traction-ControlLevers

Thetraction-controlleversarelocatedoneachsideof

thetopconsole,andcontroltheforwardandreverse

motionofthemachine.

Movetheleversforwardorbackwardtocontrolthe

drivewheelonthesamesideforwardorreverse

respectively.Thewheelspeedisproportionaltothe

amounttheleverismoved.

Important:Thetinesrotatewhenthe

traction-controlleversaremovedoutofthe

Neutralposition.

g025895

Figure7

1.Lefttraction-controllever

5.Reverse

2.Righttraction-controllever

6.Frontofthemachine

3.Frontreferencebar

7.Neutral

4.Forward

Tine-PressureControl

Thetine-pressurecontrolislocatedontheleftsideof

thecontrolconsole(Figure8).

Usethetine-pressurecontroltoadjustthedownward

pressureonthetinesandcoredepth.Rotatethe

controlcounterclockwisetodecreasethepressure

andthelengthoftheaerationplug;rotateclockwise

toincreasepressureandincreasethelengthofthe

aerationplug.

15

g028268

Figure8

1.Tinedownpressuregauge

7.Choke

2.Tinedownpressure

control

8.Rightmotion-controllever

3.On/Off-tineground

engagementfootswitch

9.Hourmeter

4.Leftmotion-controllever

10.Parkbrake

5.Frontreferencebar

11.Ignitionswitch

6.Throttle12.Tinegroundengagement

footswitch

ThrottleLever

Thethrottlelever(Figure8)islocatedonthecontrol

console(redlever).

Toincreaseenginespeed,movethethrottlelever

forward.T odecreaseenginespeed,movethethrottle

leverbackward.

Note:Movethethrottleleverforwardintothedetent

forfullthrottle.

ChokeLever

Thechokelever(Figure8)islocatedonthecontrol

console(blacklever).

Thechokeleverisusedtoaidinstartingacold

engine.T osetthechoketotheONposition,move

thechokeleverforward.Toreducethechoke,move

thechokeleverbackward.

Note:Pullthechokeleverbackintothedetenttoset

thechoketotheOFFposition.

Note:Donotrunawarmenginewiththechokein

theONposition.

Parking-BrakeHandle

Theparking-brakehandleislocatedonthecontrol

console,totherightoftheignitionswitch(Figure8).

Note:Thebrakehandlesetsaparkingbrakeineach

ofthetransmissions.

Tosetthebrake,pullthehandleoutandslideit

backward.Torelease,pushthehandleforwardinto

thedetent.

Whenparkingonasteepslope,thewheelsmustbe

chockedorblockedinadditiontothebrakebeingset.

Themachinemustbetieddownandbrakesetwhen

transporting.

HourMeter

Thehourmeterislocatedabovetheignitionswitch

(Figure8).

Thehourmeterdisplaysthetotalnumberofhours

thatyouhaverunthemachine.

IgnitionSwitch

Theignitionswitchislocatedontherightsideofthe

controlconsole(Figure8).

Theswitchhas3positions:OFF,ON,andSTART

(Figure9).

g008610

Figure9

1.Off3.Start

2.On

16

On/OffTineGroundEngagement

FootSwitch

Locatedabovethetinedownpressurecontrolonthe

controlconsole.

Toenablethetinesgroundengagement,pushdown

onthetopoftheswitch.T odisablethetinesground

engagement,pushdownontherearoftheswitch.

Tine-PressureGauge

Thetine-pressuregaugeislocatedinthemiddleof

thecontrolconsole(Figure8).

Thetine-pressuregaugetoindicatesthedownward

pressurethemachineexertsonthetineswhen

aerating.

Tines-ElevationSwitch

Keepyouhandsandfeetawayfromthetines.

Makesurethatthetinesareaisclearofany

obstructionsbeforeloweringit.

Thetine-elevationswitchislocatedontheoperator

platform(Figure8).

Tolowerthetinesintotheground,standonthe

tine-elevationswitch.Toraisethetines,removeyour

footfromtheswitch.

Fuel-ShutoffValve

Thefuel-shutoffvalveislocatedbehindtheengine

andunderthefueltank(Figure10).

Usethefuel-shutoffvalvetoshutoffthefuelwhen

themachinewillnotbeusedforafewdays,when

transportingthemachinetoandfromthejobsite,or

whenthemachineisparkedinsideabuilding.

Toopenforfuel-shutoffvalve,rotatethehandleofthe

fuel-shutoffvalveuntilitisalignedwiththefuelline.

Toclosethefuel-shutoffvalve,rotatethehandle90°

tothefuelline.

g025897

Figure10

1.Offposition2.Onposition

DriveWheelReleaseValves

Thedrivewheelreleasevalvesarelocatedontheleft

andrightsidesunderneaththefrontoftheunit.

Note:Duringnormaloperatingconditions,the

washerontheleverispositionedinsidetheslots.

Ifyouneedtopushthemachinebyhand,makesure

thatthevalvesareinthe“released”position(Figure

11).

g031272

Figure11

1.Leverpositiontopushthe

machine

3.Leverpositionfor

operatingthemachine

2.Washeroutsideofslot

4.Washerinsideslot

Toreleasethedrivewheels,movethelevertothe

largeropeningoftheslot,pullitoutuntilthewasher

isoutsidetheframe,thenmovetheleverbacktothe

narrowportionoftheslot.Repeatthisoneachside

ofthemachine.

17

Disengagetheparkingbraketoallowyoutopushthe

machinebyhand.

Important:Donottowthemachine.

Toresetthedrivesystembacktotheoperating

position,movethelevertothelargeropeningofthe

slot,pushinwarduntilthewasherisinsidetheframe,

thenmovetheleverbacktothenarrowportionofthe

slot.Repeatthisoneachsideofthemachine.

Specications

Height

132cm(52inches)

Length

162cm(64inches)

Width

121cm(48inches)

AerationWidth

76cm(30inches)

Coringrange5to13cm(2to5inches)

Weight

460kg(1,015lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CheckingtheEngine-Oil

Level

ServiceInterval:Beforeeachuseordaily

OilType:Detergentoil(APIserviceSJorhigher)

Oilviscosity:Refertothetablebelow.

g004216

Figure12

Important:Donotoperatetheenginewiththeoil

levelbelowtheLow(orAdd)markonthedipstick,

orovertheFullmark.

1.TurnthekeyintheignitionswitchtotheOFF

position,removethekey,andwaitforallmoving

partstostopbeforeleavingtheoperating

position

2.Allowtheenginetocool.

3.Checktheengine-oillevelasshowninFigure

13.

18

g025899

g025898

Figure13

4.Iftheoillevelislow,wipeofftheareaaround

theoilllcap,removecapandaddthespecied

oiluntiltheoillevelisattheFullmarkonthe

dipstick.

Note:Donotoverlltheenginewithoil.

AddingFuel

Fueltankcapacity:18.9L(5USGallons)

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•ETHANOL:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan10%

ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

andwhentheengineiscold.Wipeupany

fuelthatspills.

•Donotllthefueltankcompletelyfull.

Addfueltothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwhereaspark

mayignitethefuelfumes.

•Storefuelinanapprovedfuelcontainer

andkeepitoutofthereachofchildren.

•Neverbuymorethana30-daysupplyof

fuel.

19

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removefuel-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

fuel-dispensernozzle.

•Ifafuel-dispensernozzlemustbeused,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltank

orconditionerbottleopening.

•Avoidcontactwithskin;washoffspillage

withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefuel

tankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FuelingtheMachine

1.Cleanaroundthefuel-tankcap.

2.Removethecapfromthetank.

3.Fillthefueltankwithunleadedfueltowithin6to

13mm(1/4to1/2inch)fromthetopofthetank.

Donotllintothellerneck.

Important:Donotllthetankmorethan

6mm(1/4inch)fromthetopofthetank

becausethefuelmusthaveroomtoexpand.

4.Installthefuel-tankcapandwipeupanyspilled

fuel.

LubricatingtheChains

CheckingtheConditionofthe

Sprockets

ServiceInterval:Beforeeachuseordaily

1.TurnthekeyintheignitionswitchtotheOFF

position,engagetheparkingbrake,waitforall

movingpartstostop,andremovekey.

2.Inspectsprocketsforwearandreplaceas

required(Figure14).

20

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Toro 30in Stand-On Aerator User manual

Toro 30in Stand-On Aerator User manual

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