Pottinger HIT 16.18 T Operating instructions

Operator‘s manual

Translation of the original Operating Manual

Nr.

HIT 16.18 T

(Type 2152 :

+ . . 01001

)

Tedder

99+2152.EN.80U.0

1900_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct

the customer on the operation, safety and maintenance regulations governing the machine.

Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose

you have received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your

dealer can fill in the handover declaration online.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised!

The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates Afnity - since 1871

"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.

All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.

Scan the QR code on the machine's type plate or look under

www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

DE-1901 Dokum D Attachments

- 3 -

PÖTTINGER Landtechnik GmbH

Industriegelände 1

4710 Grieskirchen, Austria

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

Please place a cross where appropriate.

X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR PRODUCT HANDOVER

Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose you have

received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your dealer can fill in the hand

-

over declaration online.



Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.



Operation, commissioning and maintenance of the machine or device discussed and explained to the customer on the basis

of the operating instructions.



Check tyres for correct air pressure.



Check wheel nuts for tight t.



Correct PTO shaft speed indicated.



Adaptation to the tractor carried out: Three point adjustment



Cardan shaft correctly cut to length.



Test run carried out and no defects detected.



Function explanation during test run.



Swivel in transport and working position explained.



Information about optional equipment is given.



Indication of unconditional reading of the operating instructions.

EN

- 4 -

1800_EN-Inhalt_2168

EN

CONTENTS

Table of contents

Safety hints:

...............................................................

5

SYM

BO

L

S

USED

CE mark

.....................................................................

6

Safety hints:

...............................................................

6

Meaning of warning signs

..........................................

7

Position of the warning signs

.....................................

9

A

TTACHIN

A

G

Attaching

..................................................................

11

Hitching with a drawbar

............................................

11

Hitching with a lower linkage

.....................................

11

Insert the support stand

............................................

11

Securing the lower linkage

........................................

11

Connecting the hydraulics

.......................................

12

Connecting the electrical system

............................

12

Attach the cardan shaft

...........................................

12

Attach the wide-angle cardan shaft

........................

12

P

AR

K

IN

G

THE

M

ACHINE

Parking the machine

................................................

13

Parking in the open

...................................................

14

F

O

L

DIN

G

THE

M

ACHINE

Safety advice

...........................................................

15

Headland position

....................................................

16

1. Working position to headland position

.................

16

2. Headland position to working position

.................

16

Transport position

....................................................

16

3. Working position to transport position

.................

16

4. Transport position to working position

...................

17

Driving on public roads

............................................

18

Safety hints:

.............................................................

19

General guidelines on working with the machine

....

19

OPERATION

Field edge clearing (boundary tedding)

..................

20

Setting the rotor angle

..............................................

21

Setting the working depth

........................................

21

Setting the tine inclination

........................................

21

E

L

ECTROH

Y

DAU

L

ICS

Hydraulics diagram for HIT 16.18 T

..........................

22

Hydraulics diagram for HIT 16.18 T with fenceline

tedding system

.........................................................

23

GENERA

L M

AINTENANCE

Safety advice

...........................................................

24

General maintenance information

............................

24

Cleaning of machine parts

.......................................

24

Parking in the open

..................................................

24

Winter storage

..........................................................

24

Articulated shafts

.....................................................

25

Hydraulic unit

...........................................................

25

After the first operating hours

.................................

26

Tine change

............................................................

26

Cardan shafts

..........................................................

26

Input gearbox

..........................................................

26

Spare wheels

...........................................................

27

Disposal of old equipment

.......................................

27

Raising the machine

................................................

27

TECHNICA

L

DATA

Technical data

..........................................................

28

Necessary connections

............................................

28

Designated use of the rotary tedder

........................

28

Optional Equipment

.................................................

28

Type plate

................................................................

29

Type plate position

...................................................

29

Type plate variations

................................................

29

Tyres

........................................................................

30

S

UPP

L

E

M

ENT

Lubrication chart

......................................................

38

HIT 16.18T

................................................................

39

Lubricants

................................................................

40

SW

ATH

SW

G

EARIN

G

Assembly of swath gearbox

.....................................

43

Working with the swath gearbox

..............................

43

Lubrication of swath transmission

............................

43

Combination of tractor and mounted implement

......

44

- 5 -

1800_EN-Inhalt_2168

EN

CONTENTS

Beware!

Observe the safety

information in the

supplement!

Safety hints:

These Operating Instructions contain the

following Figures:

DAN

G

ER

If you do not follow the instructions in a text section

with this marking, there is a risk

of fatal or life-

threatening injury.

threatening injury.threatening injury.threatening injury.

threatening injury.

•

All instructions in such text sections must be

followed!

WW

ARNIN

W

G

If you do not follow the instructions in a text section

with this marking, there is a risk

of severe injury.

•

All instructions in such text sections must be

followed!

CAUTION

If you do not follow the instructions in a text section

with this marking, there is a risk

of injury.

•

All instructions in such text sections must be

followed!

NOTE

If you do not follow the instructions in a text section

with this marking, there is a risk

of damage to property.

of damage to property. of damage to property. of damage to property.

of damage to property.

•

All instructions in such text sections must be All instructions in such text sections must be

followed!

TIP

The text sections marked in this way provide you with

special recommendations and advise regarding the

economical use of the implement.

ENVIRON

M

ENT

The text sections marked in this way provide you with

practices and advice on environmental protection.

- 6 -

1801_EN-Sicherheit ANSI

EN

Symbol

S

u

S

ed

CE mark

The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering

guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity (see Attachment)

By signing the EU Declaration of Conformity, the manufacturer declares that the machine that

is brought into service complies with all relevant fundamental safety and health requirements.

Safety hints:

These Operating Instructions contain the

following Figures:

DAN

G

ER

If you do not follow the instructions in a text section

with this marking, there is a risk

of fatal or life-

threatening injury.

•

All instructions in such text sections must be

followed!

WW

ARNIN

W

G

If you do not observe the instructions marked this

way, there is the risk of a severe injury.

•

All instructions in such text sections must be

followed!

CAUTION

If you do not observe the instructions marked this

way, there is the risk of an injury.

•

All instructions in such text sections must be

followed!

NOTE

If you do not observe the instructions marked this

way, there is the risk of material damage.

•

All instructions in such text sections must be

followed!

TIP

The text sections marked in this way provide you with

special recommendations and advise regarding the

economical use of the implement.

ENVIRON

M

ENT

The text sections marked in this way provide practices

and advice on environmental protection.

The features marked as (optional) are only available as

standard with specific implement versions or are only

offered for specific versions as optional equipment or are

only offered in certain countries.

Figures may deviate from your implement in detail and are

to be taken as illustrations of operating principle.

Designations such as right and left always apply as the

direction of travel unless the text or illustrations clearly

show otherwise.

- 7 -

2000_GB-WARNING SIGNS

Warning signs

EN

meaning of warning signs

1

(1x)

AZB „operating manual“

Ausführung laut

Design according to WN 007.025

Zuschnittlinie

05.09.16 5594/0006 donamar

If unsure, refer to the operating instructions.

494,529

2

(27x)

Grease nipple

494,646

3

(8x)

Axis direction

494,670

4

(8x)

Axis direction

494,671

5

(1x)

494.695

Nach den er

sten Betriebsstunden

Muttern bz

w.

Schrauben nachziehen.

Resserer les vis écr

ous après les 10

premières heures de f

onctionnement.

Tighten nuts and scre

ws after the

fir

st 10 hour

s of operation.

Na de eer

ste 10 werkuren bouton en

moeren natrekken.

Tighten all screws and nuts again after the first hours

of operation.

4494.695

6

(1x)

Never reach into or enter the rotating rotor area.

495,158

- 8 -

2000_GB-WARNING SIGNS

Warning signs

EN

7

(1x)

AZB „before maintenance work..“

Ausführung laut

Design according to WN 007.025

Zuschnittlinie

Before commencing maintenance or adjustments on

the machine, turn the tractor motor off and remove the

ignition key

495,165

8

(1x)

Do not stand in the machine's swivel range.

495.166

9

(2x)

Never reach into the crushing danger area as long as

parts can move there.

495.171

10

(1x)

Only fold when the tractor/wagon combination is at a

standstill.

495,189

11

(1x)

AZB „540 rpm anticlockwise“

Ausführung laut

Design according to WN 007.025

18.10.1995

05.01.2007

540

Transmission 540 rpm

495,310

12

(1x)

Secure your right by signing the declaration of transfer

for correct product transfer. This secures your product

liability.

495.713

13

(2x)

Position of jacking point for tyre change

495,787

- 9 -

2000_GB-WARNING SIGNS

Warning signs

EN

14

(1x)

495.808.150/19

380/55-17 138A8 1,8 bar

480/45-17 146A8 1,8 bar

500/50-17 149A8 1,8 bar

16x9,50-8 70A8 2 bar

16x6,50-8 73A8 1,5 bar

M 18x1,5 270Nm

Tyre pressure table

495,808,150

15

(1x)

495.295/19

T h e r o t o r a r m s a r e r e s t a r t e d w h e n

folding and unfolding up to 6m.

Make sure that the entire swivel area of the rotor arms

is free and that no power lines or other obstacles are

present in the danger area.

495,295

Position of the warning signs

122

922

2

9

6

12

5

070-19-002

- 10 -

2000_GB-WARNING SIGNS

Warning signs

EN

811 14 710

2

13

070-19-001

15

- 11 -

1700_GB-ATTACHING_2168

Att

A

Att

ching

EN

Attaching

There are two different ways of attaching the machine to

the tractor:

Hitching with a drawbar

1. Drawbar above the cardan shaft

If the jaws are situated above the cardan shaft, the drawbar

must also be fitted above the cardan shaft. Fit the drawbar

into the top 6 screw holes.

Attach the textile strap to the cardan shaft rack.

1.

Place the strap around the drawbar. The hole in the

strap must be positioned above the drilled hole in the

drawbar.

2.

Secure the strap with the aid of the enclosed self-tapping

screw and washer.

2. Drawbar below the cardan shaft

If the jaws are situated below the cardan shaft, the drawbar

must also be fitted below the cardan shaft. Fit the drawbar

into the bottom 6 screw holes.







Attach the retaining bracket to the cardan shaft rack.

1.

Fit the washer and dowel pin to the retaining bracket.

2.

Place the bracket (1) in the half-shell, which is welded

onto the drawbar.

3.

Attach the upper half-shell (2) to the lower half-shell

using 4 x M6 screws.

4.

Secure the clip (3) in the pilot hole using 1 self-tapping

screw.

Hitching with a lower linkage

1.

Connect the machine to the lower linkage.

2.

Fix the hydraulic lower linkage so that the machine

cannot swivel out sideways.

Insert the support stand

Support stand for hitch fittings with drawbar:

1.

Wind up the supporting leg using the crank handle (4),

so that the machine rests on the tractor.

2.

Pull the bolt (5) out of the support stand.

3.

Push the support stand up and secure with the bolt and

linchpin.

4

5

Support stand for hitch fittings with lower links:

1.

Pull the bolt (6) out of the support stand.

2.

Push the support stand up and secure with the bolt and

linchpin.

6

Securing the lower linkage

-

The tractor's lower linkages must be locked laterally free

of play, to prevent the tedder swinging back and forth.

- 12 -

1700_GB-ATTACHING_2168

Att

A

Att

ching

EN

Attach the cardan shaft

W

ARNIN

W

G

Serious injury through ejected parts of the damaged Serious injury through ejected parts of the damaged

cardan shaft.

•

The cardan shaft is to be checked before The cardan shaft is to be checked before

ﬁrst use and adapted if necessary (see

Chapter "Adapting the cardan shaft" in

Attachment B.

Attach the wide-angle cardan shaft

NOTE

M

achine damage through overloading the wide-angle

cardan shaft.

•

With a drawbar coupling, attach the

wide-angle joint to the tractor.

•

With a lower linkage connection, attach the

wide-angle joint to the machine.

Connecting the electrical system

L

ighting:

•

 Connect

7-pin

plug

(E3)

•

 Check

lighting

function

Connecting the hydraulics

The tractor must be equipped with at least one single-

acting and one dual-acting hydraulic connection.

A

E

TD 26/92/16

s

h

0

ST

Connecting hydraulic lines to the tractor

EW

1)

Couple the plug connection with the red grip to the

single-acting control valve.

DW

Couple the 2 plug connections with black grips to the

dual-acting control valve.

DW

EW

178-12-08

- 13 -

200_GB-parking the machine_2152

EN

P

A

P

rking the m

A

rking the m

chine

Parking the machine

W

ARNIN

W

G

Danger of serious injury or machine damage through

the machine rolling or tipping

•

Park the machine only on solid, level

ground.

•

Use wheel chocks or the hand brake to

secure the machine from rolling.

•

Park the machine stably.

•

Use the support stand to secure the ma

-

chine from tipping over.

•

Secure the support stand properly using the

pin.

The machine can be parked securely in either the working

or transport position.

-

Detach cardan shaft and prop it up.

TIP

Do not use the cardan shaft safety chain to position

the cardan shaft.

1.

with a top drawbar Support cardan shaft using a

textile strap

2.

with a bottom drawbar: Support cardan shaft with a

bracket.

3.With lower link hitching, position cardan shaft on

shaft holder

-

Close stopcock (Pos.

A)

-

Disconnect hydraulic lines from tractor.

-

Disconnect electric cable (EL) from tractor.

This prevents accidental battery discharge e.g. during

the night.

EL

-

Uncouple machine from tractor.

-

Secure machine with anti-theft device

1.

Fit anti-theft device to the coupling

2.

Secure anti-theft device with a padlock.

Anti-theft device variations.

1.

Spherical head

2.

Trailer coupling ring

3.

Lower linkage mounting

- 14 -

200_GB-parking the machine_2152

Parking the machine

EN

Parking in the open

• When

parked

outside

for

longer

periods,

clean

rods

then coat with grease.

FETT

TD

49

/

9

/

3/2

- 15 -

2000_GB-Transport_2152

EN

Folding the m

A

Folding the m

chine

Safety advice

DAN

G

ER

Danger to life due to statutory transport heights being

exceeded during folding procedures.

•

The rotor arms are restarted when folding

and unfolding up to 6m.

Make sure that the entire swivel area of the

rotor arms is free and that no power lines or

other obstacles are present in the danger

area.area.

•

D

AN

G

ER

Danger to life due to moving parts.

•

Do not stand in the rotor arm swivel range

during the swivelling procedure.

•

Ensure that nobody else is in the swivel

range.

Danger to life due to folding during transportation.

If a control unit is touched during transport and the

shut-off valve is not closed, the movement of the

parts can damage the machine.

•

Only transport with the shut-off valve closed.

Danger to life due to piercing tines.

•

Only reverse in the headland or transport

positions!

WARNIN

G

Danger of injury through machine tipping over.

•

Do not stand in the rotor arm swivel range

during the swivelling procedure.

•

Carry out the folding procedure only on

level, ﬁrm ground.

•

Carry out folding procedures in to and out of

the transport position only when machine is

at a standstill.

Danger of injury through being pierced by tines!

•

Do not stand in the rotor arm swivel range

during the swivelling procedure.

NOTE

Risk of damage to property due to collisions with

buildings, trees or high-voltage lines in the immediate

vicinity of the device during folding.

•

During the folding procedure, the device is

approx. 6m high for a short time and has

a range of approx 9m. Make sure that no

obstacles are present in the danger area obstacles are present in the danger area

around and above the machine which could

collide with the machine.

- 16 -

2000_GB-Transport_2152

EN

Folding the machine

Headland position

WARNIN

G

Danger to life through folding during transportation.

•

Carry out folding from the headland position

to the transport position, or vice versa, only

when the machine is at a standstill!

1. Working position to headland position

1.

Raise the rotor units to the headland position

using the single-action control unit.

NOTE

Property damage due to piercing tines.

If the stop limit is not reached at the headland, then

the entire height difference that the headland offers the entire height difference that the headland offers

is not used. This can cause the tines to penetrate

the ground.

•

Always fold up to stop when folding into

headland position.

2. Headland position to working position

1.

L

ower the rotor units to the working position

using the single-acting control unit. Set the

control unit to the floating position until the

rotor units touch the ground. For working

transport leave the control unit in the floating

position.

Transport position

WARNIN

G

Danger to life through folding during transportation.

•

Carry out folding in transport position or

from the transport position only when the

machine is at a standstill!

Only transport the machine in the transport position!

1.

Ensure that the swivel range is clear and that no-one

is standing in the danger area.

2.

The machine must be at standstill and resting on flat,

firm ground when changing from working to transport

position or vice versa.

3. Working position to transport

position

Important! Observe the order of operation.

1.

For safety reasons, switch off p.t.o. and wait

for rotors to come to a standstill.

2.

Set the single-acting control unit to "Raise"

to raise the rotor units to the headland (until

they stop).

3.

Set the dual-acting control unit to "Raise" to

completely swivel the rotor units forward.

4.

Set the single-acting control unit to the floating

position to lower the rotor units to the transport

position and thereby lock them.

5.

Connect the shut-off valve to the single-acting

hydraulic hose (pos. A) - Transport safeguard

- 17 -

2000_GB-Transport_2152

EN

Folding the machine

D

AN

G

ER

Danger to life through folding the machine during

transportation.

If the machine is not in the transport position and the

shut-off valve on the single-acting hydraulic hose is

not closed, the double-acting control unit can cause

the machine to be put into working position while

on the road.

•

Check that the shut-off valve is closed.

•

The machine must always be lowered to the

transport position using the single-acting

control unit. This ensures that the rotor units

are hydraulically locked. (see illus. below)

•

The dual-acting control unit cannot be op

-

erated in the transport position. This means

that it is impossible to inadvertently swivel that it is impossible to inadvertently swivel

the rotors out.

If the valve is operated (see ﬁgure 1), the

locking mechanism is closed. The transport

position has been reached and the device is

secured against inadvertent folding.

Fig. 1: Valve operated - secured against folding

If the valve is not operated (see ﬁgure 2),

the locking mechanism is open. The ma

-

chine is not in transport position. Folding is

still possible.

Fig. 2: Valve not operated - not secured against

folding

4. Transport position to working position

Important! Observe the order of operation.

1.

Open shut-off valve (pos. E)

2.

Set the single-acting control unit to "Raise" to

raise the rotor units from the transport position

and thereby release them.

3.

Set the dual-acting control unit to "

L

ower"

to swivel the rotor units into the headland

position.

4.

Set the single-acting control unit to "

L

ower"

to lower the rotor units from the headland

position into the working position.

5.

Set the control units to "floating position" to

adapt to the terrain.

- 18 -

2000_GB-Transport_2152

EN

Folding the machine

Driving on public roads

• Observe

the

local

laws

and

regulations

for

your country.

•

 Driving

on

public

roads

should

only

be

undertaken

in

the

transport position (as described in the chapter entitled

"Folding the machine" under "Transport position").

• Protective

devices

must

be

in

proper

working

order.

• Before

travelling,

place

swivelling

parts

in

the

correct

position and secure against dangerous changes in

position.

•

 Before

travelling,

check

that

the

lighting

functions.

- 19 -

2000-GB_OPERATION_2168

OPERATION

EN

ENEN

EN

Safety hints:

DAN

G

ER

Danger to life due to moving, rolling, tipping or

rotating parts.

Only carry out adjustments when the machine

•

has been parked securely and steadfastly

on level, ﬁrm ground.

•

the tractor engine is turned off and the pto

shaft is at a standstill.

•

the tractor's ignition key has been removed.

Danger to life due to parts being thrown off

•

Before every operation, check that the tines

are in good order (free of breakage, cracks

and fracture lines).

•

Before every operation, check the bolt

ﬁttings of the tines.

Danger to life from rotor arms when folding.

•

Do not enter the swivel range of the rotor

arms.

•

Ensure that nobody else enters the danger

area around the rotor arms.

Danger to life through damaged or missing hoop

guards

•

Carry out repairs to hoop guards immedi

-

ately.

N

OTE

!

Damaged or missing hoop guards can lead to further

property damage.

The hoop guards are load-carrying components.

M

issing hoop guards or parts of hoop guards have

an effect on the stability of the construction.

•

Carry out repairs to hoop guards immedi

-

ately.

General guidelines on working with the

machine

-

Select a driving speed that ensures the entire crop is

harvested cleanly.

-

In case of overload, turn into a lower gear.

DAN

G

ER

Danger to life through parts being ejected when the

max. p.t.o speed has been exceeded.

•

Do not exceed max. p.t.o speed of 540

r.p.m.!r.p.m.!

p.t.o. speed

-

M

ax. p.t.o. speed = 540 r.p.m.

The most suitable shaft speed is approximately 450

r.p.m.

Do not enter rotor area while drive motor is

running.

495.173

- 20 -

2000-GB_OPERATION_2168

EN

o

P

er

A

er

tion

Field edge clearing (boundary tedding)

The boundary tedding position is reached by swivelling

the two rotors outwards to the right.

Swivelling in a boundary tedding position:

1.

Pull the cable to switch over to the dual-action

hydraulic valve.

2.

While pulling the cable, set the dual-acting control

valve to "Raise". The two right-hand outer rotors

will swivel backwards.

178-12-27

Swivelling back to the normal position:

1.

Pull the cable to switch over to the dual-acting

hydraulic valve.

2.

While pulling the cable, set the dual-acting control

valve to "Lower". The two right-hand outer rotors will

swivel forwards.

178-12-26

NOTE

Property damage on tyres and wheel bows

Do not swivel directly from the boundary tedding

position to the transport position, otherwise the

transport locking device cannot engage.

•

If the device is in the boundary tedding po

-

sition: Always swivel the rotors in a normal sition: Always swivel the rotors in a normal

position, before placing the implement in the

transport position.

178-12-26

Normal position

L

ubricating the boundary tedding equipment:

Three additional grease nipples must be lubricated every 50

hours on any machine with boundary tedding equipment.

These grease nipples are located near the joint for the

boundary tedding equipment.

178-12-27

Boundary tedding position

178-12-28

1

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Pottinger HIT 16.18 T Operating instructions

Pottinger HIT 16.18 T Operating instructions

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