2. Andersen
  3. 9069188 Stationary Sash Replacement

Andersen 9069188 Stationary Sash Replacement Service Instructions

  • Hello! I've reviewed the user guide for replacing the stationary sash in E-Series Gliding Windows. This document provides detailed, step-by-step instructions, including safety precautions, tool lists, and sealing guidelines to ensure a successful replacement. I understand how to remove old sash and install new one, and I'm ready to answer your questions based on this guide.
  • What tools are needed for the sash replacement?
    What supplies are needed for the sash replacement?
    What should I do before starting the installation?
9069188 BA Revised 6/03/13
Stationary Sash Replacement
Stationary Sash Replacement
for E-Series Gliding Windows
for E-Series/Eagle® Gliding Windows
Thank you for choosing Andersen.
For questions call 1-888-888-7020. For more information and/or guides visit www.eaglewindow.com
Please leave this guide with building owner.
Si tiene alguna pregunta llame al 1-888-888-7020. Para obtener más información y/o guías, visite www.eaglewindow.com
Deje esta guía con el dueño de la construcción.
▶Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.
▶For information, calculating, and design pressure ratings for E-Series windows and doors go to
www.eaglewindow.com/Wintelligence/Design-Pressure-Estimator.aspx
Lea completamente la guía antes de comenzar la instalación. Lea y respete todas las advertencias y precauciones durante la instalación de la unidad.
▶Check with your local building code ofcial to identify and conrm compliance with local building code requirements.
Consulte los códigos locales de construcción para identicar y conrmar que se cumplan los requisitos del código de construcción.
Tools Needed Herramientas necesarias
∙Safety Glasses Lentes de seguridad
∙Phillips Screwdriver Phillips Screwdriver
∙Drill/Driver
∙#2 Phillips Drill BitDrill Driver Pliers
∙Side Cutting Pliers Side Cutting Pliers
∙Hook Tool Hook Tool
∙Thin Blade Putty Knife Thin Blade Putty Knife
∙Utility Knife Utility Knife
∙Caulk GunSealant
∙Finish Nailer Finish Nailer
Supplies Needed Herramientas necesarias
∙Sealant Sealant
∙Finish Nails Finish Nailer
Parts Included Partes incluidas
(1) Stationary Sash
Stationary Sash
Stationary Sash
Standard gliding window shown in guide.
Standard gliding window shown in guide.
Use caution when working at elevated heights and around unit openings. Follow
manufacturers’ instructions for ladders and/or scaffolding. Failure to do so may
result in injury or death.
Sea cauteloso al trabajar en lugares elevados y cerca de las aberturas de la unidad.
Siga las instrucciones del fabricante para el uso de escaleras y/o andamios. Si no lo
hiciera, podrían producirse lesiones o la muerte.
Follow manufacturers’ instructions for hand or power tools.
Always wear safety glasses. Failure to do so may result in injury
and/or product damage.
Siga las instrucciones del fabricante para el uso de herramientas
eléctricas o manuales. Utilice siempre gafas de seguridad. Si no
lo hiciera, podrían producirse lesiones y/o daños al producto.
Windows and doors can be heavy. Use safe lifting techniques and a reasonable number
of people with enough strength to lift, carry and install window and door products to avoid
injury and/or product damage.
Las puertas y las ventanas pueden ser pesadas. Utilice técnicas seguras de levantamiento
de peso y un número razonable de personas con suciente fuerza para levantar, cargar e
instalar los productos de puertas y ventanas, a n de evitar lesiones y/o daños al producto.
“Andersen” and all other marks where denoted are trademarks of Andersen Corporation and its subsidiary. ©2013 Andersen Corporation. All rights reserved.
Follow instructions of sealant manufacturer regarding safety,
material application and compatibility with this product.
Unlock and open active sash to midpoint of window.
Unlock and open active sash to midpoint of window.
Lift sash up tight to head jamb.
Lift sash up tight to head jamb.
1
Interior
2
Interior
3
Interior
2
9069188
Rotate bottom of active sash out from sill and frame. Set on clean, dry
work surface.
Rotate sash bottom out from sill and frame. Set on clean dry work
surface.
Active Sash
Active Sash
Active Sash
Active Sash
Active Sash
Active Sash
Remove wood jamb block with a hook tool
and save for reuse. Wood jamb block is blind
nailed from the back side.
Cut off exposed nails and remove debris. Remove stationary sash screws and save for
reuse.
Remove stationary sash screws and save for
reuse.
4
Interior
5
Interior
6
Interior
Hook Tool
Side Cutting
Pliers Stationary
Sash
Stationary
Sash
Exposed
Nails
Stationary
Sash Screws
Stationary
Sash Screws
Drill Driver
Drill Driver
Fixed
Sash
Side
Wood
Jamb
Block
Head
Jamb
Active Sash
3
9069188
Lift interlock side of sash to clear bottom sash pin from sill block and
slide to center of frame. Re-cut sealant if needed.
Lift interlock side of sash to clear bottom sash pin from sill block and
slide to center of frame. Re-cut sealant if needed.
Sill Block
Sill Block
Stationary Sash
Stationary Sash
Interlock
Side
Interlock
Side
Stationary Sash
Stationary Sash
Bottom Sash Pin
Bottom Sash Pin
Lift sash up tight to head jamb, rotate bottom of stationary sash
towards exterior. Use caution to avoid damaging sill track.
Remove sill block cap and screw and save both for reuse.
Remove sill block cap and screw and save both for reuse.
Cut sealant between sash and frame with thin
blade putty knife.
Cut silicone using a exible thin blade putty
knife between sash and frame.
Cut sealant using utility knife or thin blade
putty knife between sash and outer sill track.
Cut silicone using utility knife or thin blade
putty knife between sash and outer sill track.
7
Interior
8
Interior
Head Jamb
Head Jamb
Sill Track
Sill Track
Stationary
Sash
Stationary
Sash
Thin Blade
Putty Knife
Utility Knife
Frame
Frame
Outer
Sill Track
Outer
Sill Track
Sash Bottom
Screwdriver
Sill
Block
Cap
9
Exterior
11
Exterior
10
Exterior
Reverse Angle
Screw
Screw
4
9069188
Clean sealant and debris from frame and outer sill track edge.
Clean sealant and debris from frame and outer sill track edge.
Frame
Frame
Outer Sill Track
Outer Sill Track
Apply sealant bead from top back edge of sill track half way up the
frame.
Apply sealant bead from top back edge of sill track half way up the
frame.
15
Interior
Sill Track
Sill Track
Frame
Frame
Caulk Gun
Sealant
Lift interlock side of sash so bottom sash pin slides over sill block and
slide tight to side jamb.
Lift interlock side of sash so bottom sash pin slides over sill block and
slide tight to side jamb.
Sill Block
Sill Block
Stationary Sash
Stationary Sash
Interlock
Side
Interlock
Side
Stationary Sash
Stationary Sash
Bottom Sash Pin
Bottom Sash Pin
Insert replacement sash tight into head track at center of frame and
rotate sash bottom in onto sill track. Use caution to avoid damaging sill
track.
Head Jamb
Head Jamb
Sill Track
Sill Track
Sealant Bead
14
Exterior
16
Exterior
17
Exterior
Apply saved keeper on new stationary sash and fasten with saved
screws (from step 12). Dispose of the old stationary sash properly.
Place stationary sash on clean, dry work surface interior side up.
Remove keeper and screws from stationary sash and save for reuse.
12 13
Stationary Sash
Stationary Sash Stationary Sash
Stationary Sash
Keeper
Keeper
Phillips
Screwdriver Phillips
Screwdriver
Screws
Screws
Keeper
Verify sash operation. Repeat steps 21-22 if sash does not operate
correctly.
Place active sash bottom tight onto sill track.
Place sash bottom tight onto sill track.
23
Interior
22
Interior
Active Sash
Active Sash
Active Sash
Active Sash
Sill Track
Sill Track
Insert new active sash tight into head jamb and rotate sash bottom
into sill track.
Insert replacement sash tight into head jamb and rotate sash bottom
in onto sill track.
21
Interior
Active Sash
Active Sash
Sill Track
Sill Track
Close sash and lock window.
Close sash and lock window.
24
Interior
Active Sash
Active Sash
Lock
5
9069188
Reposition stationary wood jamb block and
fasten with nish nails.
Reposition saved sill block cap and fasten.
19
Interior
Screwdriver
Sill
Block
Cap
Sill
Block
Cap Screw
Screw
Fasten sash with saved stationary sash
screws.
18
Interior
Stationary
Sash
Stationary
Sash
Stationary
Sash Screws
Stationary
Sash Screws
Drill Driver
Drill Driver
20
Interior
Nailer
Nailer
Wood Jamb
Block
Wood Jamb
Block
Head Jamb
Head Jamb
▶Stationar y sash replacement procedure is complete.
Stationary sash replacement procedure is complete.
Outer Sill Track
Outer Sill Track
Sealant
Sealant
6
9069188
Apply full width sealant bead between sash bottom and outer sill track
top edge.
Apply full width sealant bead between sash bottom and outer sill track
top edge.
25
Exterior Sash Bottom
Caulk Gun
/