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  3. 441-EVB40-PST

Leviton 441-EVB40-PST Operating instructions

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Level 2 - Electric Vehicle Charging Station
EVB16 (16A) - EVB30 (30A) - EVB40 (40A)
Installation Instructions
WARNINGS AND CAUTIONS:
• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!
• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
• Foroutdoorinstallations,hard-wireconnectionisrequired.TheEVSEhasawatertight(NEMA4)enclosurewhichhousescriticalelectronics.UseofUL-listedwatertightconduitcompressionttingis
requiredtomaintainthewatertight(NEMA4)rating.Useelectrically-conductive,UL-listedthreadsealant(KOPR-SHIELD
®
)topreventwater/moisturefromenteringoraccumulatingwithinthebox,conduit
body,ortting.PerNECArticle250,theconduitmusthavecontinuityfromthehubtotheserviceentrance.
• Hard-wireinstallationandservicemustbeperformedbyanelectrician.
• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference.
NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.
PK-93980-10-00-0C
NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit(sold separately).FailuretodosomeansthestationnolongercomplieswithitsULlisting.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-
WireKitinstructionsrstifamountinglocationhasnotbeenestablished.Ensurethatthecorrecttemplatewithinthepre-wirekitisused,asseveraltemplatesareavailablewithinthebox.ForEVB40installation,ensurethattheEVB40-5PTisusedfor
ushmountinstallation,andtheEVB40-SPTisusedforsurfacemountedinstallation.
1. InstallPre-WireKit.ForEVB16,useInstallationKitEVK02;forEVB30andEVB40useInstallationKitEVK05.
2. DepressreleasetabsonthebottomoftheChargingStation,andremoveChargingStationDoorbyliftingupwards(see Figure 2).
3. LocatethefourMountingButtonsonthebackoftheChargingStation. LocatetheGuidePinSlotabovethePanelFastenerScrew(see Figure 1).
4. AligntheGuidePinSlotwiththeGuidePinontheMountingBracket,andthefourMountingButtonswiththefourkeyholesontheMountingBracket.
5. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.
6. AllowtheChargingStationtoslowlyslidedownintoplace.EnsureallfourMountingButtonsaresecuredineachkeyholeontheMountingBracketbeforereleasingtheChargingStation.
7. TightenthePanelFastenerScrewtosecuretheChargingStationtotheMountingBracket(see Figure 2).
Proceed to POWER CHARGING STATION section.
PLUG-IN INSTALLATION
ThankyouforpurchasingtheLevel2ElectricVehicleChargingStation.Thisinstallationsheetincludesthelatest
informationatthetimeofprinting.Levitonreservestherighttomakechangestothisproductwithoutfurthernotice.
Changesormodicationstothisproductbyotherthananauthorizedserviceprovidercouldvoidtheproduct
warranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyourCustomerServiceRepresentative.Refer
totheCustomerSupportsectionlocatedintheseinstructions.
Important Notes to the Installer:
•TheEVB40-5PTwithtopmountedplugisintendedforushmountapplicationswheretheelectricalboxcanbe
recessedintothewall.
•TheEVB40-SPTwithbottommountedplugisintendedforplug-insolidwallapplicationswheretheelectricalbox
mustbesurfacemountedonthewall.
•TheEVB16andEVB30areonlyavailablewiththetop-mountedplug.
•
Plug-inChargingStationsmustbeinstalledwiththeuseofaLevitonPre-wirekit.ForInstallationoftheEVB16,use
LevitonInstallationKitEVK02;forInstallationoftheEVB30andEVB40,useInstallationKitEVK05.
 ReadallinstructionsbeforeinstallingtheMountingBracketandChargingStation.
•Ensurethatthecorrecttemplateisusedforinstallation,asseveraltemplatesareavailablewithinthepre-wirekits.
•
Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafelysupportatotalloadof200lbs.
• Observeallgoverningcodesandordinances.
• Besuretoleavetheseinstructionswiththeconsumer.
Important Notes to the Consumer:
• EnsureyourChargingStationisinstalledbyanelectrician.
• KeeptheseinstructionswithyourUserGuideforfuturereference.
INTRODUCTION
Guide
Pin Slot
Guide
Pin
Wall Stud
Mounting
Button (4)
Keyhole (4)
Panel
Fastener
Screw
Figure 1
Mounting
Bracket
Panel
Fastener
Screw
Power Supply
Plug location on
EVB16, EVB30
and EVB40-5PT.
Wall Stud
Release Tab
Figure 2
Guide
Pin Slot
Power supply plug
location on EVB40-SPT
MOUNTING LOCATION
TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’sparkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaaChargeConnectorandChargeConnectorCord.NOTE:Thepathfromthe
ChargingStationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherangeoftheChargeConnectorCord(19footstandardlengthforEVB16,25footstandardlengthforEVB30,EVB40).
TherecommendedmountingheightoftheChargingStationisnottoexceed48inches,butnotlessthan42inchesfromtheoortothetopoftheChargingStation.ThisprovidesconvenientaccessandoperationoftheChargingStation,
andmeetsADArequirementsforaccess.NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefromobstruction.Recommendedclearancearoundstation:5inchesaboveand3-1/2inchesoneitherside.
RATINGS
120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)
120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)
16A (EVB16) - 30A (EVB30) - 40A (EVB40)
Voltage
Current
NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.
CUSTOMER SUPPORT
CallourCustomerSupportHotlineat1-877-338-7473.PLEASEHAVETHEMODELNUMBERANDSERIAL
NUMBERAVAILABLEWHENYOUCALL.Thesecanbefoundonthelabelontheinsidecover
oftheChargingStation.
Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theCharging
Station'sserialnumber,andabriefdescriptionoftheproblem.ACustomerServiceRepresentativewillcallbackat
theearliestopportunity.
Foradditionalproductsandinformation,andforcompletestepbystepguidelinesonhowtoinstall
ourElectricVehicleChargersandPre-WireKits,pleasevisitourwebsiteforour
"HowToInstall"videos-www.leviton.com/evrgreen.
Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.
Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto
http://communities.leviton.com/community/knowledgebaseforums/evr-green.
PlugtheChargingStationintotheinstalledoutlet(20AforEVB16,50AforEVB30andEVB40)andreplacethe
EnclosureDoor.Uponpluggingintheunit,aself-testingsequencewillinitiate.PleaserefertotheLevel2User
Guideforamoredetaileddescription.NOTE:DONOTplugtheChargeConnectorintothevehiclepriortothe
self-test;thismaycausetheChargingStationtogointoColdLoadPick-up,anddelaycharging.Refer to Level 2 -
Electric Vehicle Charging Station User Guide for operation.
POWER CHARGING STATION
HARD-WIRE INSTALLATION
WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!
CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.
CAUTION: 20ACIRCUITBREAKERWITHMINIMUM12AWGWIRETOBEUSEDFOREVB16-40ACIRCUITBREAKERWITHMINIMUM10AWGWIRETOBEUSEDFOREVB30-
50ACIRCUITBREAKERWITHMINIMUM8AWGWIRETOBEUSEDFOREVB40.
NOTE:Choosingtohard-wiretheChargingStationrequirestheuseofthealternatehangholesandappropriatemountinghardwareSeeFigure 3foralternatehangholelocations.If
mountingtoaLevitonpedestal,pleaseproceedusingthemountinginstructionsprovidedwithinthePedestalHeadAssembly.
1. DepressreleasetabsonbottomofEnclosureandremoveEnclosureDoorbycarefullyliftingupandawayfromtheEnclosure (see Figure 2).Useapin-in-TorxType25screwdriverto
removetheMetalHard-WireAccessPanel(with4screws).
IMPORTANT NOTE:CarefullyremovetheribbonswitchconnectorfromprintedcircuitboardassemblyandthegroundwirefromtheHard-WireAccessPanelbeforesettingitaside
(Figure 5).
2. TheHard-wireAccessopeningislocatedatthebottomoftheAccessPanelshowninFigure 7.LoosenwireconnectorsandretainforStep4.Removepre-installedhubanddisconnect
PlugAssembly(see Figure 6).
NOTE:IfthePlugAssemblyisremovedfromthetoplocation,blockthisopeningusingthePlugandGasketfromthebottomholetomaintainwatertightness(NEMA4)oftheCharging
Station.
3. InstalltheH100-TBHub(Figure 7).Torquehubto65in-lbs.
4. RundedicatedcircuitspertheNationalElectricCodeandlocalbuildingcodes.Thecircuitmusthaveanadditional15inchesofloosewirestoterminatetheconnectionsontheinsideof
theChargingStation.SecureconduittoH100-TBHubusingproperUL-listedconduittting.Theuseofareducermayberequiredbasedonconduitttingselected.Stripwireends3/4
inchandsecuretocorrespondingwiresfromtoroidassemblyandgroundwirefromterminalblockwithwireconnectorsasshowninFigure 7.
NOTE:Useelectrically-conductivethreadsealantKOPR-SHIELD
®
CP8-TBorCP16byThomas&Betts
®
topreventwater/moisturepenetrationthroughthethreadingontting,reducer
nippleorthreadedconduit.Instructionforthreadsealantapplication:
a)Coat100%ofthemalethreadswiththeKOPR-SHIELD
®
compound.Workthecompounddownbetweenthethreads.
b)Screwthreadedtting/hub/reducer/conduittogetherandensurethatanoverowofthreadsealantispresent.
c)Thereisnocuretimeforthisproduct(theproductworksfromthepointofapplication).
NOTE:Useofductsealtoblockconduitopeningisneccessaryifconduitleadstoanon-NEMA4junctionbox(useofajunctionboxwithatleastaNEMA3Rratingisrequired).Use
GardnerBenderDS-110ductseal(TheHomeDepot
®
).Instructionforductsealapplication(ifnecessary):
a)Ductsealapplicationneedstobedoneafterallwiringconnectionshavebeencompleted.
b)Cleanhubsurfaceareasothatitisfreeofanydebrisorchemicalcontamination.
c)Openthe1-poundductsealpackageandbreakoffa11/2"x11/2"ductsealcompoundpiece.
d)Packtheductsealcompounddownwardintothehubopeninguntilthehubiscompletelysealed;ensurethatthecompoundencapsulatesthethreewirescompletely(seeFigure 4).
e)Oncethematerialistightandsecure,levelthesurfaceushwiththebottomofthehub.
5. Reconnectribbonswitchconnectorintomatingconnectoronprintedcircuitboardassemblyandreconnectgroundwire.ReinstalltheHard-WireAccessPanel(Figure 8) andclose
enclosuredoor.
6. Restorepoweratcircuitbreaker.Installation is complete. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.
For Metal Stud Applications:
• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
For Solid Wall Applications:
• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
• Appropriateconduitandapplicablemountinghardware.
NOTE: Hard-Wire Access opening is located at the bottom of the Access Panel. Remove plug and gasket and place both on top where Plug Assembly and Pre-installed Hub were removed
(Figure 7).
Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollowmanufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.
Alternate
Hang Holes
Figure 3
• Drillwith3/16"bit • Studnder
• Measuringtape • Wirecutters/strippers
• Pin-inTorxtype25driver • Pliers
•Level•Scratchawl
•Keyholesaw•Utilityknife
•#3Phillipsscrewdriver(formountingbracket)
Tools:
Additional Parts (not included):
• Copperelectricalcable(seebelowforgauge)
• #14woodmountingscrews(2)-studmount
•CircuitBreaker-20A(EVB16)-40A(EVB30)or50A(EVB40)
•Conduit
•Strainrelief(ifapplicable)
•H100-TBHub(orengineeringequivalent)
Duct Seal
Figure 4
KOPR-SHIELD is a registered trademark of Jet-Lube, Inc
Thomas&Betts is a registered trademark of Thomas&Betts, Inc.
LIMITED 3 YEAR WARRANTY AND EXCLUSIONS
LevitonwarrantstotheoriginalconsumerpurchaserandnotforthebenetofanyoneelsethatthisproductatthetimeofitssalebyLevitonisfreeofdefectsinmaterialsandworkmanshipundernormalandproperuseforthree
yearsfromthepurchasedate.Leviton’sonlyobligationistocorrectsuchdefectsbyrepairorreplacement,atitsoption,ifwithinsuchthreeyearperiodtheproductisreturnedprepaid,withproofofpurchasedate,andadescription
oftheproblemtoLeviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.Thiswarrantyexcludesandthereisdisclaimedliabilityforlaborforremovalofthisproductorreinstallation.Thiswarrantyisvoidifthisproduct
is installed improperly orinanimproper environment, overloaded, misused,opened,abused, or altered inanymanner, or isnotusedunder normal operating conditionsornot in accordance withanylabelsor instructions. There
are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but ifanyimpliedwarrantyis required by the applicable jurisdiction,thedurationofanysuch implied warranty,
including merchantability and tness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of
use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation.Theremedies provided hereinaretheexclusiveremediesunderthis warranty,whetherbasedoncontract,tortor otherwise.
FOR CANADA ONLY
Forwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingatLeviton
Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-
Claire (Quebec), Canada H9R 1E9orbytelephoneat1 800 405-5320.
PK-93980-10-00-0C
For more information call 1-877-338-7473 or visit www.leviton.com/evrgreen
©2013LevitonMfg.Co.,Inc.
WIRING DIAGRAMS
FIGURES 5-8
L2
120VAC
Neutral
Ground
240VAC
Service
Ground (green)
ø
L1
Panel
L1
Meter
L2
Neutral
N
120VAC
Breaker
Bus
Ground
Bus
Main
Local
L2 (white)
120/240VAC, 1
L1 (black)
20 A
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Charging Station
L3
Neutral
N
Ground
ø
Neutral
Meter
L2
L1
L3
L1
Breaker
20 A
Bus
Ground
Bus
L2
Local
Service
Panel
120/208VAC, 3
Main
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Ground (green)
L2 (white)
L1 (black)
Main
Neutral
Ground
Service
ø
Meter
L2L1
L1
N
L2
Breaker
240VAC
Ground
Bus
Neutral
Local
Bus
Panel
120VAC
120VAC
120/240VAC, 1
40 A
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Ground (green)
L2 (white)
L1 (black)
L1
L2
Ground
Panel
Breaker
Local
Ground
Neutral
L1
L2
ø
Bus
L3
Meter
Bus
Service
N
120/208VAC, 3
Main
40 A
Neutral
L3
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Ground (green)
L2 (white)
L1 (black)
50 A
120/240VAC, 1
ø
L2
Neutral
120VAC
Meter
L1
Ground
Main
NL1L2
Bus
Ground
Breaker
Neutral
Local
Service
Panel
Bus
120VAC
240VAC
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Ground (green)
L2 (white)
L1 (black)
L3
Neutral
Panel
Ground
N
ø
L3
Neutral
L2
L1
L1 L2
Ground
Breaker
Meter
Bus
Local
Bus
Service
120/208VAC, 3
Main
50 A
H100-TB Hub placed
in bottom Hard-Wire
Access Opening
Ground (green)
L2 (white)
L1 (black)
240VAC, 1Ø - L2 16A EVSE 208VAC, 3Ø - L2 16A EVSE
240VAC, 1Ø - L2 30A EVSE 208VAC, 3Ø - L2 30A EVSE
240VAC, 1Ø - L2 40A EVSE 208VAC, 3Ø - L2 40A EVSE
Charging Station
Charging Station
Charging Station
Charging Station
Charging Station
Figure 5
Remove Enclosure Door and Hard-Wire Access Panel
Screws (4)
Tab
Hard-Wire Access Panel
Ribbon Switch Connector
Ground Wire Removal
Printed Circuit
Board Assembly
(PCBA) Connector
Tab
Charge Cord Connector Cable
Power supply plug location on EVB16, EVB30, and EVB40-5PT
Power supply plug
location on EVB40-SPT
Figure 6
Remove Plug Assembly
Pre-installed Hub
Plug Assembly
Location on
EVB40-SPT
Plug Assembly of EVB16,
EVB30, and EVB40-5PT
Figure 7
Install Hard-Wire Hub. Install Conduit and Wires (not included)
A
B
C
= Line 1 (Hot) Black
= Line 2 (Hot) White
= Ground Green
Lock Nut
Hub Assembly & Wiring
A
C
B
H100-TB Hub
Ensure pilot
signal wire
remains intact
Hard-Wire
Access
Figure 8
Re-attach Ground Wire
Pin #1 location
Screws (4)
NOTE: Ensure ribbon switch connector is plugged into mating connector
on the Printed Circuit Board Assembly and ground wire is re-attached
before mounting panel.
1
Reconnect ribbon switch connector, ground wire, and reinstall hard-wire access panel
/