Leviton 441-EVB40-PST Operating instructions

Brand: Leviton

Model: 441-EVB40-PST

Type: Operating instructions

Level 2 - Electric Vehicle Charging Station

EVB16 (16A) - EVB30 (30A) - EVB40 (40A)

Installation Instructions

WARNINGS AND CAUTIONS:

• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!

• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

• Foroutdoorinstallations,hard-wireconnectionisrequired.TheEVSEhasawatertight(NEMA4)enclosurewhichhousescriticalelectronics.UseofUL-listedwatertightconduitcompressionttingis

requiredtomaintainthewatertight(NEMA4)rating.Useelectrically-conductive,UL-listedthreadsealant(KOPR-SHIELD

)topreventwater/moisturefromenteringoraccumulatingwithinthebox,conduit

body,ortting.PerNECArticle250,theconduitmusthavecontinuityfromthehubtotheserviceentrance.

• Hard-wireinstallationandservicemustbeperformedbyanelectrician.

• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference.

NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.

PK-93980-10-00-0C

NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit(sold separately).FailuretodosomeansthestationnolongercomplieswithitsULlisting.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-

WireKitinstructionsrstifamountinglocationhasnotbeenestablished.Ensurethatthecorrecttemplatewithinthepre-wirekitisused,asseveraltemplatesareavailablewithinthebox.ForEVB40installation,ensurethattheEVB40-5PTisusedfor

ushmountinstallation,andtheEVB40-SPTisusedforsurfacemountedinstallation.

1. InstallPre-WireKit.ForEVB16,useInstallationKitEVK02;forEVB30andEVB40useInstallationKitEVK05.

2. DepressreleasetabsonthebottomoftheChargingStation,andremoveChargingStationDoorbyliftingupwards(see Figure 2).

3. LocatethefourMountingButtonsonthebackoftheChargingStation. LocatetheGuidePinSlotabovethePanelFastenerScrew(see Figure 1).

4. AligntheGuidePinSlotwiththeGuidePinontheMountingBracket,andthefourMountingButtonswiththefourkeyholesontheMountingBracket.

5. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.

6. AllowtheChargingStationtoslowlyslidedownintoplace.EnsureallfourMountingButtonsaresecuredineachkeyholeontheMountingBracketbeforereleasingtheChargingStation.

7. TightenthePanelFastenerScrewtosecuretheChargingStationtotheMountingBracket(see Figure 2).

Proceed to POWER CHARGING STATION section.

PLUG-IN INSTALLATION

ThankyouforpurchasingtheLevel2ElectricVehicleChargingStation.Thisinstallationsheetincludesthelatest

informationatthetimeofprinting.Levitonreservestherighttomakechangestothisproductwithoutfurthernotice.

Changesormodicationstothisproductbyotherthananauthorizedserviceprovidercouldvoidtheproduct

warranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyourCustomerServiceRepresentative.Refer

totheCustomerSupportsectionlocatedintheseinstructions.

Important Notes to the Installer:

•TheEVB40-5PTwithtopmountedplugisintendedforushmountapplicationswheretheelectricalboxcanbe

recessedintothewall.

•TheEVB40-SPTwithbottommountedplugisintendedforplug-insolidwallapplicationswheretheelectricalbox

mustbesurfacemountedonthewall.

•TheEVB16andEVB30areonlyavailablewiththetop-mountedplug.

•

Plug-inChargingStationsmustbeinstalledwiththeuseofaLevitonPre-wirekit.ForInstallationoftheEVB16,use

LevitonInstallationKitEVK02;forInstallationoftheEVB30andEVB40,useInstallationKitEVK05.

 ReadallinstructionsbeforeinstallingtheMountingBracketandChargingStation.

•Ensurethatthecorrecttemplateisusedforinstallation,asseveraltemplatesareavailablewithinthepre-wirekits.

•

Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafelysupportatotalloadof200lbs.

• Observeallgoverningcodesandordinances.

• Besuretoleavetheseinstructionswiththeconsumer.

Important Notes to the Consumer:

• EnsureyourChargingStationisinstalledbyanelectrician.

• KeeptheseinstructionswithyourUserGuideforfuturereference.

INTRODUCTION

Guide

Pin Slot

Guide

Wall Stud

Mounting

Button (4)

Keyhole (4)

Panel

Fastener

Screw

Figure 1

Mounting

Bracket

Panel

Fastener

Screw

Power Supply

Plug location on

EVB16, EVB30

and EVB40-5PT.

Wall Stud

Release Tab

Figure 2

Guide

Pin Slot

Power supply plug

location on EVB40-SPT

MOUNTING LOCATION

TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’sparkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaaChargeConnectorandChargeConnectorCord.NOTE:Thepathfromthe

ChargingStationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherangeoftheChargeConnectorCord(19footstandardlengthforEVB16,25footstandardlengthforEVB30,EVB40).

TherecommendedmountingheightoftheChargingStationisnottoexceed48inches,butnotlessthan42inchesfromtheoortothetopoftheChargingStation.ThisprovidesconvenientaccessandoperationoftheChargingStation,

andmeetsADArequirementsforaccess.NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefromobstruction.Recommendedclearancearoundstation:5inchesaboveand3-1/2inchesoneitherside.

RATINGS

120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)

120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)

16A (EVB16) - 30A (EVB30) - 40A (EVB40)

Voltage

Current

NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

CUSTOMER SUPPORT

CallourCustomerSupportHotlineat1-877-338-7473.PLEASEHAVETHEMODELNUMBERANDSERIAL

NUMBERAVAILABLEWHENYOUCALL.Thesecanbefoundonthelabelontheinsidecover

oftheChargingStation.

Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theCharging

Station'sserialnumber,andabriefdescriptionoftheproblem.ACustomerServiceRepresentativewillcallbackat

theearliestopportunity.

Foradditionalproductsandinformation,andforcompletestepbystepguidelinesonhowtoinstall

ourElectricVehicleChargersandPre-WireKits,pleasevisitourwebsiteforour

"HowToInstall"videos-www.leviton.com/evrgreen.

Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.

Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto

http://communities.leviton.com/community/knowledgebaseforums/evr-green.

PlugtheChargingStationintotheinstalledoutlet(20AforEVB16,50AforEVB30andEVB40)andreplacethe

EnclosureDoor.Uponpluggingintheunit,aself-testingsequencewillinitiate.PleaserefertotheLevel2User

Guideforamoredetaileddescription.NOTE:DONOTplugtheChargeConnectorintothevehiclepriortothe

self-test;thismaycausetheChargingStationtogointoColdLoadPick-up,anddelaycharging.Refer to Level 2 -

Electric Vehicle Charging Station User Guide for operation.

POWER CHARGING STATION

HARD-WIRE INSTALLATION

WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!

CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.

CAUTION: 20ACIRCUITBREAKERWITHMINIMUM12AWGWIRETOBEUSEDFOREVB16-40ACIRCUITBREAKERWITHMINIMUM10AWGWIRETOBEUSEDFOREVB30-

50ACIRCUITBREAKERWITHMINIMUM8AWGWIRETOBEUSEDFOREVB40.

NOTE:Choosingtohard-wiretheChargingStationrequirestheuseofthealternatehangholesandappropriatemountinghardwareSeeFigure 3foralternatehangholelocations.If

mountingtoaLevitonpedestal,pleaseproceedusingthemountinginstructionsprovidedwithinthePedestalHeadAssembly.

1. DepressreleasetabsonbottomofEnclosureandremoveEnclosureDoorbycarefullyliftingupandawayfromtheEnclosure (see Figure 2).Useapin-in-TorxType25screwdriverto

removetheMetalHard-WireAccessPanel(with4screws).

IMPORTANT NOTE:CarefullyremovetheribbonswitchconnectorfromprintedcircuitboardassemblyandthegroundwirefromtheHard-WireAccessPanelbeforesettingitaside

(Figure 5).

2. TheHard-wireAccessopeningislocatedatthebottomoftheAccessPanelshowninFigure 7.LoosenwireconnectorsandretainforStep4.Removepre-installedhubanddisconnect

PlugAssembly(see Figure 6).

NOTE:IfthePlugAssemblyisremovedfromthetoplocation,blockthisopeningusingthePlugandGasketfromthebottomholetomaintainwatertightness(NEMA4)oftheCharging

Station.

3. InstalltheH100-TBHub(Figure 7).Torquehubto65in-lbs.

4. RundedicatedcircuitspertheNationalElectricCodeandlocalbuildingcodes.Thecircuitmusthaveanadditional15inchesofloosewirestoterminatetheconnectionsontheinsideof

theChargingStation.SecureconduittoH100-TBHubusingproperUL-listedconduittting.Theuseofareducermayberequiredbasedonconduitttingselected.Stripwireends3/4

inchandsecuretocorrespondingwiresfromtoroidassemblyandgroundwirefromterminalblockwithwireconnectorsasshowninFigure 7.

NOTE:Useelectrically-conductivethreadsealantKOPR-SHIELD

CP8-TBorCP16byThomas&Betts

topreventwater/moisturepenetrationthroughthethreadingontting,reducer

nippleorthreadedconduit.Instructionforthreadsealantapplication:

a)Coat100%ofthemalethreadswiththeKOPR-SHIELD

compound.Workthecompounddownbetweenthethreads.

b)Screwthreadedtting/hub/reducer/conduittogetherandensurethatanoverowofthreadsealantispresent.

c)Thereisnocuretimeforthisproduct(theproductworksfromthepointofapplication).

NOTE:Useofductsealtoblockconduitopeningisneccessaryifconduitleadstoanon-NEMA4junctionbox(useofajunctionboxwithatleastaNEMA3Rratingisrequired).Use

GardnerBenderDS-110ductseal(TheHomeDepot

).Instructionforductsealapplication(ifnecessary):

a)Ductsealapplicationneedstobedoneafterallwiringconnectionshavebeencompleted.

b)Cleanhubsurfaceareasothatitisfreeofanydebrisorchemicalcontamination.

c)Openthe1-poundductsealpackageandbreakoffa11/2"x11/2"ductsealcompoundpiece.

d)Packtheductsealcompounddownwardintothehubopeninguntilthehubiscompletelysealed;ensurethatthecompoundencapsulatesthethreewirescompletely(seeFigure 4).

e)Oncethematerialistightandsecure,levelthesurfaceushwiththebottomofthehub.

5. Reconnectribbonswitchconnectorintomatingconnectoronprintedcircuitboardassemblyandreconnectgroundwire.ReinstalltheHard-WireAccessPanel(Figure 8) andclose

enclosuredoor.

6. Restorepoweratcircuitbreaker.Installation is complete. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.

For Metal Stud Applications:

• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.

For Solid Wall Applications:

• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.

• Appropriateconduitandapplicablemountinghardware.

NOTE: Hard-Wire Access opening is located at the bottom of the Access Panel. Remove plug and gasket and place both on top where Plug Assembly and Pre-installed Hub were removed

(Figure 7).

Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollowmanufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.

Alternate

Hang Holes

Figure 3

• Drillwith3/16"bit • Studnder

• Measuringtape • Wirecutters/strippers

• Pin-inTorxtype25driver • Pliers

•Level•Scratchawl

•Keyholesaw•Utilityknife

•#3Phillipsscrewdriver(formountingbracket)

Tools:

Additional Parts (not included):

• Copperelectricalcable(seebelowforgauge)

• #14woodmountingscrews(2)-studmount

•CircuitBreaker-20A(EVB16)-40A(EVB30)or50A(EVB40)

•Conduit

•Strainrelief(ifapplicable)

•H100-TBHub(orengineeringequivalent)

Duct Seal

Figure 4

KOPR-SHIELD is a registered trademark of Jet-Lube, Inc

Thomas&Betts is a registered trademark of Thomas&Betts, Inc.

LIMITED 3 YEAR WARRANTY AND EXCLUSIONS

LevitonwarrantstotheoriginalconsumerpurchaserandnotforthebenetofanyoneelsethatthisproductatthetimeofitssalebyLevitonisfreeofdefectsinmaterialsandworkmanshipundernormalandproperuseforthree

yearsfromthepurchasedate.Leviton’sonlyobligationistocorrectsuchdefectsbyrepairorreplacement,atitsoption,ifwithinsuchthreeyearperiodtheproductisreturnedprepaid,withproofofpurchasedate,andadescription

oftheproblemtoLeviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.Thiswarrantyexcludesandthereisdisclaimedliabilityforlaborforremovalofthisproductorreinstallation.Thiswarrantyisvoidifthisproduct

is installed improperly orinanimproper environment, overloaded, misused,opened,abused, or altered inanymanner, or isnotusedunder normal operating conditionsornot in accordance withanylabelsor instructions. There

are no other or implied warranties of any kind, including merchantability and ﬁtness for a particular purpose, but ifanyimpliedwarrantyis required by the applicable jurisdiction,thedurationofanysuch implied warranty,

including merchantability and tness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of

use of, any equipment, lost sales or proﬁts or delay or failure to perform this warranty obligation.Theremedies provided hereinaretheexclusiveremediesunderthis warranty,whetherbasedoncontract,tortor otherwise.

FOR CANADA ONLY

Forwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingatLeviton

Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-

Claire (Quebec), Canada H9R 1E9orbytelephoneat1 800 405-5320.

PK-93980-10-00-0C

For more information call 1-877-338-7473 or visit www.leviton.com/evrgreen

©2013LevitonMfg.Co.,Inc.

WIRING DIAGRAMS

FIGURES 5-8

120VAC

Neutral

Ground

240VAC

Service

Ground (green)

Panel

Meter

Neutral

120VAC

Breaker

Bus

Ground

Bus

Main

Local

L2 (white)

120/240VAC, 1

L1 (black)

20 A

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Charging Station

Neutral

Ground

Neutral

Meter

Breaker

20 A

Bus

Ground

Bus

Local

Service

Panel

120/208VAC, 3

Main

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Ground (green)

L2 (white)

L1 (black)

Main

Neutral

Ground

Service

Meter

L2L1

Breaker

240VAC

Ground

Bus

Neutral

Local

Bus

Panel

120VAC

120/240VAC, 1

40 A

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Ground (green)

L2 (white)

L1 (black)

Ground

Panel

Breaker

Local

Ground

Neutral

Bus

Meter

Bus

Service

120/208VAC, 3

Main

40 A

Neutral

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Ground (green)

L2 (white)

L1 (black)

50 A

120/240VAC, 1

Neutral

120VAC

Meter

Ground

Main

NL1L2

Bus

Ground

Breaker

Neutral

Local

Service

Panel

Bus

120VAC

240VAC

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Ground (green)

L2 (white)

L1 (black)

Neutral

Panel

Ground

Neutral

L1 L2

Ground

Breaker

Meter

Bus

Local

Bus

Service

120/208VAC, 3

Main

50 A

H100-TB Hub placed

in bottom Hard-Wire

Access Opening

Ground (green)

L2 (white)

L1 (black)

240VAC, 1Ø - L2 16A EVSE 208VAC, 3Ø - L2 16A EVSE

240VAC, 1Ø - L2 30A EVSE 208VAC, 3Ø - L2 30A EVSE

240VAC, 1Ø - L2 40A EVSE 208VAC, 3Ø - L2 40A EVSE

Charging Station

Figure 5

Remove Enclosure Door and Hard-Wire Access Panel

Screws (4)

Tab

Hard-Wire Access Panel

Ribbon Switch Connector

Ground Wire Removal

Printed Circuit

Board Assembly

(PCBA) Connector

Tab

Charge Cord Connector Cable

Power supply plug location on EVB16, EVB30, and EVB40-5PT

Power supply plug

location on EVB40-SPT

Figure 6

Remove Plug Assembly

Pre-installed Hub

Plug Assembly

Location on

EVB40-SPT

Plug Assembly of EVB16,

EVB30, and EVB40-5PT

Figure 7

Install Hard-Wire Hub. Install Conduit and Wires (not included)

= Line 1 (Hot) Black

= Line 2 (Hot) White

= Ground Green

Lock Nut

Hub Assembly & Wiring

H100-TB Hub

Ensure pilot

signal wire

remains intact

Hard-Wire

Access

Figure 8

Re-attach Ground Wire

Pin #1 location

Screws (4)

NOTE: Ensure ribbon switch connector is plugged into mating connector

on the Printed Circuit Board Assembly and ground wire is re-attached

before mounting panel.

Reconnect ribbon switch connector, ground wire, and reinstall hard-wire access panel

Leviton 441-EVB40-PST Operating instructions

Leviton 441-EVB40-PST Operating instructions

Leviton 441-EVB40-PST Operating instructions

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