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CARLIFT II 5.0 | 5.5
Four Post Lift
Original Operating Instructions
BA363801-en
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2
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Contents
1
Safety .................................................................................................................. 5
1.1 Introduction .............................................................................................................. 5
1.2 Symbols ................................................................................................................... 5
1.3 Intended Use ........................................................................................................... 5
1.4 Safety Instructions for Commissioning ...................................................................... 5
1.5 Safety Instructions for Operation............................................................................... 5
1.6 Safety Instructions for Servicing ................................................................................ 6
1.7 Safety Features ........................................................................................................ 6
1.8 Safety Instructions for Handling Hydraulic Fluid ......................................................... 7
1.9 What to Do in the Event of Defects or Malfunctions .................................................. 7
1.10 What to Do in the Event of an Accident .................................................................... 7
2
Description .......................................................................................................... 8
2.1 General Information .................................................................................................. 8
2.2 Specifications ........................................................................................................... 8
2.3 Sample Nameplate ................................................................................................. 10
3
Operation .......................................................................................................... 10
3.1 Requirements on the Operator ............................................................................... 10
3.2 Main Switch ........................................................................................................... 10
3.3 Controls ................................................................................................................. 11
3.4 Using Support Blocks ............................................................................................ 12
3.4.1 Stacking Two Blocks on Top of Each Other ........................................................... 15
3.5 Raising ................................................................................................................... 16
3.6 Lowering ................................................................................................................ 16
3.7 Wheel Alignment .................................................................................................... 17
3.8 Lighting .................................................................................................................. 17
3.9 Wheel-Free Jack (Optional) ..................................................................................... 17
3.10 Manual Lowering .................................................................................................... 18
3.10.1 Manual Lowering of Lift .......................................................................................... 18
3.10.2 Manual Lowering of Wheel-Free Jack ..................................................................... 21
4
Maintenance ...................................................................................................... 22
4.1 Maintenance Schedule ........................................................................................... 22
4.2 Annual Inspection ................................................................................................... 22
4.3 Checking the Fluid Level ......................................................................................... 23
4.4 Greasing the Slide Tracks ....................................................................................... 24
4.5 Care Instructions .................................................................................................... 24
3
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4.6 Troubleshooting ..................................................................................................... 24
4.7 Inspecting the Wire Ropes...................................................................................... 25
4.8 Spare Parts ............................................................................................................ 25
5
Service Lifetime .................................................................................................. 26
6
Dismantling ........................................................................................................ 26
7
Disposal ............................................................................................................ 26
8
Contents of the Declaration of Conformity ........................................................... 26
9
Company Information ......................................................................................... 27
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4
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5
BA363801-en
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1
Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the instructions.
Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.
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1.2
Symbols
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Important safety instructions. Failure to comply with instructions could result in personal injury or
property damage.
Important information.
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1.3
Intended Use
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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe the rated load
capacity.
• The lift shall not be modified without the express written consent of the manufacturer. In case of
non-compliance the declaration of conformity becomes void.
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Any use other than described is inappropriate.
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1.4
Safety Instructions for Commissioning
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• The lift shall be installed and commissioned by authorized service personnel only.
• The control desk shall not be installed in the danger zone of the lift.
• The standard lift version shall not be installed and commissioned in hazardous locations, out-
doors, in moist rooms (e.g. car wash) or outside a temperature range of 0…40 °C.
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1.5
Safety Instructions for Operation
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• Drive on the lift only when it is in bottom position.
• Ensure an unobstructed movement of lift and vehicle.
• After raising the vehicle briefly, stop and check the lift supports for secure contact with the ve-
hicle.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Comply with the applicable accident prevention regulations.
6
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• Do not exceed the rated load capacity as indicated on the lift nameplate.
• Only use the vehicle manufacturer's recommended lift points.
• Do not use the lift for transporting persons.
• Lifts with runways: After positioning the vehicle on the lift secure it against roll-off.
• Keep lift and vehicle free of tools and parts.
• Lifts with support arms: Use caution when removing or installing heavy components. Center-of-
gravity displacement may occur. Secure the vehicle using lashing straps.
• Keep the lift and lift area clean. Slip hazard on oily surface!
• The main switch serves as emergency switch. In case of emergency turn it to position "0".
• Protect all parts of the electrical equipment from humidity.
• Protect the lift against unauthorized usage by padlocking the main switch.
• Use caution with operating vehicle engines. Danger of poisoning!
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1.6
Safety Instructions for Servicing
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• Service work must be done by authorized service technicians.
• Turn off and padlock the main switch before doing any repair, maintenance or setup work.
• The system must be unpressurized during maintenance work.
• Work on pulse generators or proximity switches must be done by authorized service techni-
cians.
• Work on the electrical equipment must be done by service technicians or qualified electricians.
• Ensure that ecologically harmful substances are disposed of in accordance with the appropriate
regulations.
• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning agents.
• The lift's safety devices must be set by authorized service technicians.
• Do not replace or override the safety devices.
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1.7
Safety Features
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Dead Man's Type Control
The operator is required to hold the main switch in the engaged position to raise or lower the lift.
Pinch Point Protection
During lowering cycles the lift automatically stops shortly before reaching bottom position.
To lower the lift completely, the "Lower" button must be released and pushed again. Lift travel to
the lower limit stop is accompanied by an audible signal.
Cable Failure Protection
In case of cable failure the safety latches automatically engage the lock ladders. After cable failure
the lift cannot be operated until the cable has been replaced.
Slack Cable Protection
If the lifting cables are slack, e.g. after contacting an obstacle, downward motion stops
automatically.
Roll-off Protection
The ends of both runways are equipped with a roll-off protection means which safely prevents the
vehicle from rolling off the lift.
Pressure Relief Valvel
The hydraulic system is equipped with a pressure relief valve.
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1.8
Safety Instructions for Handling Hydraulic Fluid
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• Neutralize hydraulic fluid spills with binder.
• Remove contaminated clothing immediately.
• Inhalation: If symptoms persist, seek medical treatment.
• Skin contact: Wash skin immediately with soap and water. If skin irritation persists, seek imme-
diate medical advice.
• Eye contact: Rinse thoroughly with water and seek medical advice.
• Ingestion: Do not induce vomiting. Seek immediate medical attention.
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1.9
What to Do in the Event of Defects or Malfunctions
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• In case of defects or malfunctions such as uncontrolled lift movement or deformation of the su-
perstructure, support or lower the lift immediately.
• Turn off the main switch and secure it against unauthorized usage. Contact service.
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1.10
What to Do in the Event of an Accident
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• The injured person is to be removed from the danger area. Find out where dressing and band-
ages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the
accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept of every occa-
sion first-aid is provided, e.g. in an accident book.
• Remain calm and answer any questions that may arise.
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8
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2
Description
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2.1
General Information
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The lift models of the CARLIFT II series are equipped with two runways supported by transverse
beams serving as load carrying device. The drive system consists of one hydraulic cylinder with
hydraulic power unit and a set of lifting cables. The lift is operated via a dead man's type control
using pushbuttons.
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2.2
Specifications
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Load capacity 5000 kg
5500 kg
Usable runway length LF 5350 mm
5520 mm
Net weight 1650 kg
Column height HS 2544 mm
Lifting height maximum HO 1975 mm
Lifting height minimum HU 175 mm
Drive-through width maximum BH 2427 mm
Inside columns BL 2900 mm
Outside columns BA 3195 mm
Overall width B 3450 mm
Outside baseplates BG 3350 mm
Usable runway width BF 630 mm
Length of approach ramps LR 800…1100 mm
Passage clearance DB 950 / 910 / 800 mm
Outside columns LS 5462 mm
Outside baseplates LG 5794 mm
Overall length standard L 6596 mm
Full travel 1820 mm
Raising/Lowering time approx. 30 s
Motor power 5.5 kW
Supply voltage 3~ 400 V; 50 Hz (Option: 60 Hz)
Rated current 12 A
Fuse protection 16 A time-delay
Reservoir capacity approx. 12 l, HLPD 32
Reservoir capacity 250 bar
Noise emission < 70 dB(A)
9
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10
BA363801-en
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2.3
Sample Nameplate
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FOUR POST LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
System of Protection ***
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3
Operation
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3.1
Requirements on the Operator
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All persons employed in the operation, maintenance, installation, removal and disposal of the plant
must
• be at least 18 years old,
• be trained and instructed in writing,
• have read and understood this manual
• be on record as having been intructed in safety guidelines.
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3.2
Main Switch
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The main switch is used as emergency switch. In case of emergency turn it to position 0.
• Main switch in position 0: Power supply is interrupted
• Main switch in position 1: Lift is ready for operation
• When in position 0, the main switch can be protected against tampering
by means of a padlock.
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11
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3.3
Controls
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Overview
S2
Raise
S3
Lower
S4
Change-over between
Lift (Pos. 1) / Wheel-Free Jack (Pos. 2)
S6
Set on Locks
H2
Pinch Point Protection (Audible Signal)
S10
Lighting
Q1
Main Switch
12
BA363801-en
Raise
Press and hold this button to raise the lift / wheel-free jack. Lift stops once
button is released or upward travel limit is reached.
Lower
Press and hold this button to lower the lift / wheel-free jack. If equipped with
mechanical lowering device, the lift raises shortly (for approx. 2 seconds) to
disengage the latches from the lock ladder.
Lift stops once button is released or downward travel limit is reached.
Set on Locks
Press this button to set the runways on the mechanical locks. In this way the
lift can be firmly and exactly fixed for wheel alignment.
Lighting
Press this button to turn on and off the lamps between the runways.
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3.4
Using Support Blocks
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1 The support blocks are approved for usage on lifts with a rated load capacity of
3,500 kgs.
2 Always use four original MAHA support blocks of identical size and shape.
3 Do not use support blocks with cracks, broken-off pieces or other damage.
4 Check that all support blocks and rubber pads are free of oil, grease, dirt or
debris.
5 Place the support blocks under the vehicle manufacturer‘s recommended lift
points.
6 Note correct positioning of the support blocks.
7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift
supports for secure contact with the vehicle body.
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The support block must be placed fully on the surface without extending byond
the edges.
A Extension B Support surface; available are:
– Granulate coating
– Granulate foil
– Rubber plate
C Support block
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A
C
B
B
A
C
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Diagonal positioning is permissible only with granulate coated surfaces (a). If
knobbly pads are used, these must mesh with the support blocks (b).
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a
a
b
15
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3.4.1
Stacking Two Blocks on Top of Each Other
Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ
970045) may be stacked on top of each other, but not more than two blocks per
lifting point.
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16
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3.5
Raising
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Lift is in bottom position.
1 Center the vehicle on the lift.
2 Protect the vehicle against roll-off (parking brake, chocks).
3 Leave vehicle and stay clear of lift.
4 Turn main switch to position 1.
Lift is ready for operation.
5 To raise the lift press RAISE button until the desired height is reached.
Lift stops once button is released or upward travel limit is reached.
6 Set the lift on the mechanical locks as described in section "Wheel Alignment".
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3.6
Lowering
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1 Turn main switch to position 1.
Lift is ready for operation.
2 To lower the lift press LOWER button until the desired height is reached.
If equipped with mechanical lowering device, the lift raises shortly (for approx. 2 seconds) to
disengage the latches from the lock ladder.
If the lift is in fully raised position, the lowering motion may be delayed by up to 3 seconds after the
LOWER button has been pushed.
Lift stops once button is released or the lower limit stop is reached. When fully lowering the lift,
the lift stops shortly before bottom position.
3 To lower the lift completely, release the LOWER button and push it again.
Lift motion to lower limit stop is accompanied by an audible signal (pinch point protection).
4 Turn main switch to position 0.
5 Release parking brake, remove chocks and drive the vehicle off the runways.
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17
BA363801-en
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3.7
Wheel Alignment
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Make sure to center the vehicle on the lift. Eccentric positioning may result in faulty measurement.
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Pos: 56 / Tec hnis che Do kume nt atio n/H ebet ech nik/ CAR LIF T/36 310 1 CA RLI FT II 3 .5 / 4.0/ BA /Inh al t: 3 631 A chsv erm ess un g @ 13\mod_1238080016835_75.docx @ 359551 @ @ 1
Setting the Lift on the Mechanical Locks
• Press and hold SET ON LOCKS button until all four latches are engaged on the
lock ladder.
Lift may lower approx. 10 cm when the runways are being set on the locks.
Disengaging the Locking Latches
• Press the LOWER button.
Lift raises briefly (approx. 2 seconds) to disengage the latches from the lock
ladder, and is ready again for regular operation.
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3.8
Lighting
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• Press the LIGHTING button to turn on and off the lamps between the runways.
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3.9
Wheel-Free Jack (Optional)
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Raising
Vehicle must be centered over the wheel-free jack.
1 Lift the extensions using the handles and position them under the vehicle lift points.
2 If required, use additional spacer blocks under the vehicle.
3 Raise the vehicle briefly using button <WFJ UP> and check for secure contact of the
extensions at the vehicle manufacturers' recommended lift points. Then raise the vehicle to the
desired height.
Raising motion is stopped when button is released or upper limit stop is reached.
Lowering
1 Use button <WFJ DOWN> to lower the wheel-free jack.
18
BA363801-en
Lowering motion is stopped when button is released or lower limit stop is reached. An audible
warning signal sounds while the jack is lowering.
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3.10
Manual Lowering
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Authorized personnel only! Do not restart the lift before the error has been remedied.
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3.10.1
Manual Lowering of Lift
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• After cable failure, manual lowering is no longer possible. The lift cannot be operated until the
cable has been replaced.
• Lifts with option "Set on Locks": Verify that the latches have not engaged the mechanical locks.
The latches can be disengaged using a hand pump (optionally available). Otherwise contact
your service representative.
Position of Valves
• Y2.1: Solenoid valve block inside the runway without cylinder
• Y1.0: Hydraulic power unit
• Y5: Solenoid valve block inside the runway with cylinder
• Y1.0: Hydraulic power unit
Procedure for Lifts with Wheel-Free Jack
1 Disable Y5 beneath the runway.
2 Disable Y2.1 on the solenoid valve block.
2a If necessary, override Y10. To do this, remove the hose from the valve and apply compressed
air to the hose.
3 Push and hold Y1.0.
Caution! Lift begins to lower.
4 When lift is in bottom position, release Y1.0.
5 After the error has been remedied, reset Y2.1 and Y5 into operating condition.
Procedure for Lifts without Wheel-Free Jack
1 Disable Y5 beneath the runway.
1a If necessary, override Y10. To do this, remove the hose from the valve and apply compressed
air to the hose.
3 Push and hold Y1.0.
Caution! Lift begins to lower.
4 When lift is in bottom position, release Y1.0.
5 After the error has been remedied, reset Y5 into operating condition.
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19
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Y5
Y2.1
Y1.0
Y10
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Hand Pump (Optional)
The hydraulic power unit is optionally available with a hand pump. This can be used to disengage
the latches from the mechanical locks before manual lowering.
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