Honeywell IS3480 User manual

IS3480 QuantumE

®

Scan Engine

User’s Guide

Disclaimer

Honeywell International Inc. (“HII”) reserves the right to make changes in

specifications and other information contained in this document without prior

notice, and the reader should in all cases consult HII to determine whether any

such changes have been made. The information in this publication does not

represent a commitment on the part of HII.

HII shall not be liable for technical or editorial errors or omissions contained

herein: nor for incidental or consequential damages resulting from the furnishing,

performance, or use of this manual.

This document contains propriety information that is protected by copyright.

or translated into another language without the prior written consent of HII.

Web Address: www.honeywellaidc.com

Trademarks

Metrologic, QuantumE, CodeGate, MetroSelect and MetroSet2 are trademarks or

registered trademarks of Metrologic Instruments, Inc. or Honeywell International

Inc.

Microsoft, Windows 95, and Windows are registered trademarks of Microsoft

Corporation.

IBM is a trademark of International Business Machines Corporation.

Checkpoint is a registered trademark of Checkpoint Systems, Inc.

Other product names mentioned in this manual may be trademarks or

registered trademarks of their respective companies and are the property of their

respective owners.

ii

TABLE OF CONTENTS

Introduction

Product Overview ............................................................................................. 1

Scanner and Accessories ................................................................................. 2

Maintenance ..................................................................................................... 3

Scanner Components ....................................................................................... 4

Cable Removal ................................................................................................. 4

Caution and Serial Number Labels ................................................................... 5

Mounting Specifications ................................................................................... 5

Installation

RS232, RS232 TTL, Light Pen or Laser Emulation .......................................... 6

RS485 .............................................................................................................. 7

Keyboard Wedge .............................................................................................. 8

Stand-Alone Keyboard ..................................................................................... 9

Low Speed USB (Integrated) .......................................................................... 10

Notes for Laser Emulation .............................................................................. 11

Scanner Operation

Configurable Primary and Secondary Scan Pattern Modes ........................... 12

Configurable Button Functions ....................................................................... 12

Sweet Spot Mode ........................................................................................... 17

Indicators

Audible ....................................................................................................... 18

Visual ......................................................................................................... 19

Failure ........................................................................................................ 20

Depth of Field Specifications

Normal Scan Zone ..................................................................................... 21

Reduced Scan Zone ................................................................................... 22

Depth of Field by Bar Code Element Width

Normal Scan Zone ..................................................................................... 23

Reduced Scan Zone ................................................................................... 24

iii

TABLE OF CONTENTS

IR Activation Range ........................................................................................ 25

Troubleshooting Guide ....................................................................................... 26

Design Specifications ......................................................................................... 29

Applications and Protocols ................................................................................. 31

Configuration Modes .......................................................................................... 32

Upgrading the Firmware ..................................................................................... 33

Default Settings - Communication Parameters ................................................... 34

Scanner and Cable Terminations ....................................................................... 39

Regulatory Compliance

Safety ............................................................................................................. 44

EMC ............................................................................................................... 45

Limited Warranty ................................................................................................ 47

Patents ............................................................................................................... 49

Index .................................................................................................................. 50

Customer Support .............................................................................................. 52

Technical Assistance ...................................................................................... 52

Product Service and Repair ............................................................................ 53

1

INTRODUCTION

QuantumE

®

is a miniature, omni-directional scanning engine with optional single-

line scanning capability. The self-contained device is fully enclosed eliminating

the need for an external window or custom enclosure. It is designed for use in

OEM equipment such as price lookup systems and kiosks. QuantumE s slim

design makes it ideal for integration and use with flat-screens.

Key Product Features

• Fully Automatic Scanning Operation

• Custom Configurable Scan Pattern

• User-Replaceable Single Cable Interface to Host (PowerLink Compatible)

• Decoding of All Standard 1D and GS1 DataBar™ (RSS) Bar Codes

• Data Editing

• Seven Beeper Tones

• Configurable Depth of Field

• Flash - Upgradeable Firmware

• CodeGate

®

• Sunrise 2005 Compliant

SCANNER INTERFACE

IS3480-11 RS485



and Full RS232

IS3480-38

RS232 Low Speed USB,

Keyboard Emulation or Serial Emulation

IS3480-41 RS232/Light Pen Emulation

IS3480-47

Keyboard Wedge, Stand-Alone Keyboard and

RS232 Transmit/Receive

IS3480-104 RS232 TTL, Laser Emulation



Applicable for IBM

®

Host applications.

2

INTRODUCTION

Scanner and Accessories

BASIC KIT COMPONENTS

Part No. Description

IS3480 QuantumE Scanner

00-02026 IS3480 Installation and User’s Guide *

00-02407 MetroSelect

®

Configuration Guide *

* Guides also available for download at www.honeywellaidc.com.

OPTIONAL ACCESSORIES

Part No. Description

AC to DC Power Transformer - Regulated 5.2VDC @ 1A output.

46-00525 90VAC to 255VAC United States, Canada and Japan

46-00526 90VAC to 255VAC Continental European

46-00527 90VAC to 255VAC United Kingdom

46-00528 90VAC to 255VAC Australia

46-00529 90VAC to 255VAC China

46-00530 90VAC to 255VAC India

59-59000-3

(default)

PowerLink cable with built in power jack straight cord, short

strain relief

53-53000-3

(optional)

PowerLink cable with built in power jack coiled cord, long

strain relief

** Contact a customer service representative for additional information on

the MVC cable series and the host connections available.

MVC** Voltage Converter Cable ±12VDC to +5.2VDC

Other items may be ordered for the specific protocol being used. To order additional

items, contact the dealer, distributor or customer service

. See page 52 for contact

information

.

3

INTRODUCTION

Scanner and Accessories

OPTIONAL ACCESSORIES

Part No. Description

59-59002x-3 Keyboard Wedge PowerLink cable

59-59020x-3 Stand Alone Keyboard PowerLink cable

59-59235x-N-3

Low Speed USB Non-Locking Communication Cable

straight cord, short strain relief

35-35959 Utility Flex Cable

59-59249x-N-3

Communication Cable, Host end Not Terminated straight

cord, short strain relief

REPLACEMENT PARTS

Part No. Description

36-01822x-3 Rubber Utility Seal

Other items may be ordered for the specific protocol being used. To order additional

items, contact the dealer, distributor or customer service

. See page 52 for contact

information.

Maintenance

Smudges and dirt on the unit's window can interfere with the unit's performance.

If the window requires cleaning, use only a mild glass cleaner containing no

ammonia. When cleaning the window, spray the cleaner onto a lint free, non-

abrasive cleaning cloth then gently wipe the window clean.

If the unit's case requires cleaning, use a mild cleaning agent that does not

contain strong oxidizing chemicals. Strong cleaning agents may discolor or

damage the unit's exterior.

4

INTRODUCTION

Scanner Components

Figure 1a. Scanner Components

ITEM NO. DESCRIPTION

1 Utility Connector Located Under Rubber Seal

The rubber seal protecting the utility connector should only be

removed if the utility connector is to be used.

2 10-Pin RJ45, Female Socket

3 Blue, White and Yellow LED Indicators

4 Red Output Window (Laser Aperture)

5 Pin Hole for Cable Release

6 Speaker

7 Three M2.5 x 0.45 Threaded Mounting Points

8 Two M2.5 x 0.45 Threaded Mounting Points

9 Button

Cable Removal

1. Locate the small ‘pinhole’ on the side of the

QuantumE near the cable (item 5 in figure 1a).

2. Bend an ordinary paperclip into the shape shown.

3. Insert the paperclip (or other small metallic pin)

into the ‘pinhole’.

4. There will be a faint ‘click’ when the cable lock is

released. Pull gently on the strain-relief of the

PowerLink cable to remove it from the scanner.

Figure 1b.

5

INTRODUCTION

Caution and Serial Number Labels

Figure 2.

Caution

To maintain compliance with applicable standards, all circuits connected to the

scanner must meet the requirements for SELV (Safety Extra Low Voltage) according

to EN/IEC 60950-1.

To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm

EN/IEC 60950-1, the power source should meet applicable performance requirements for a

limited power source.

Mounting Specifications

Figure 3.

6

INSTALLATION

RS232, RS232 TTL, Light Pen or Laser Emulation

1. Turn off the host device.

2. Plug the male 10-pin RJ45 end

of the PowerLink cable into the

10-pin socket on the IS3480.

3. Connect the 9-pin female end of the

PowerLink cable to the host device.

Note: Skip to step 6 if receiving

power from the host device.

4. Plug the external power supply into

the power jack on the PowerLink

cable.

Check the AC input

requirements of the power

supply to make sure the

voltage matches the AC

outlet. The outlet must be

located near the equipment

and be easily accessible.

5. Connect AC power to the transformer.

6. Turn on the host device.

When the scanner first receives power, the blue LED will turn on;

the scanner will simultaneously beep once and flash the white LED.

Plugging the scanner into the serial port of the PC does not

guarantee that scanned information will appear at the PC.

A software driver and correct configuration setting are also required

for proper communication to occur.

See page 5.

Figure 4.

7

INSTALLATION

RS485



1. Turn off the host device.

2. Plug the male 10-pin RJ45 end

of the MVC cable into the

10-pin socket on the IS3480.

3. Connect the other end of the MVC

cable to the host device.

4. Turn on the host device.

When the scanner first receives power, the blue LED will turn on; the

scanner will simultaneously beep once and flash the white LED.

Plugging the scanner into the serial port of the PC does not guarantee

that scanned information will appear at the PC. A software driver and

correct configuration setting are also required for proper

communication to occur.

See page 5.



Applicable for IBM

®

Host applications.

Figure 5.

8

INSTALLATION

Keyboard Wedge

1. Turn off the host device.

2. Plug the male 10-pin RJ45 end of

the PowerLink cable into the 10-pin

socket on the IS3480.

3. Disconnect the keyboard from the

host device.

4. Connect the “Y” end of the PowerLink

cable to the keyboard and the

keyboard port on the host device.

If necessary, use the male/female

adapter cable supplied with the

scanner for proper connections.

5. Plug the external power supply into

the power jack on the PowerLink

cable.

Check the AC input

requirements of the power

supply to make sure the

voltage matches the AC

outlet. The outlet must be

located near the equipment

and be easily accessible.

6. Connect AC power to the transformer.

7. Turn on the host device.

When the scanner first receives power, the blue LED will turn on; the

scanner will simultaneously beep once and flash the white LED.

Powering the IS3480 directly from the host device can sometimes cause

interference with the operation of the scanner or the computer. Not all

computers supply the same current through the keyboard port. For this

reason, Honeywell recommends using an external power supply. For

additional information, contact a customer service representative.

See page 5.

Figure 6.

9

INSTALLATION

Stand-Alone Keyboard

1. Turn off the host device.

2. Plug the male 10-pin RJ45 end

of the PowerLink cable into the

10-pin socket on the IS3480.

3. Connect the other end of the

PowerLink cable to the keyboard

port on the host device.

4. Plug the external power supply into

the power jack on the PowerLink

cable.

Check the AC input

requirements of the power

supply to make sure the

voltage matches the AC

outlet. The outlet must be

located near the equipment

and be easily accessible.

5. Connect AC power to the

transformer.

6. Turn on the host device.

When the scanner first receives power, the blue LED will turn on; the

scanner will simultaneously beep once and flash the white LED.

Powering the IS3480 directly from the host device can sometimes

cause interference with the operation of the scanner or the computer.

Not all computers supply the same current through the keyboard port.

For this reason, Honeywell recommends using an external power

supply. For additional information contact a customer service

representative.

See page 5.

Figure 7.

10

INSTALLATION

Low Speed USB (Integrated)

1. Turn off the host device.

2. Plug the male 10-pin RJ45 end of

the USB PowerLink cable into the

10-pin socket on the IS3480.

3. Plug the other end of the USB

interface cable into the host

device’s USB port.

4. Turn on the host device.

As a default, the IS3480-38

leaves the factory with USB

Keyboard Emulation Mode

enabled.

For information on

configuring the IS3480-38 for

USB Serial Emulation Mode,

please refer to Section P:

Low Speed USB in the

MetroSelect Configuration

Guide (MLPN 00-02407).

When the scanner first receives power, the blue LED will turn on; the

scanner will simultaneously beep once and flash the white LED.

Plugging the scanner into the USB port of the PC does not guarantee

that scanned information will appear at the PC. A software driver and

correct configuration setting are also required for proper

communication to occur.

See page 5.

Figure 8.

11

INSTALLATION

Notes for Laser Emulation

IS3480-104 Only

The IS3480-104 leaves the factory with the Laser Emulation Mode enabled.

If the Recall Defaults bar code is scanned while reconfiguring the scanner, the

laser emulation mode will no longer be enabled.

Scan the following bar code to re-enable the laser emulation interface.

This feature is only supported for IS3480-104 models.

Enable Laser Emulation Mode

³999979

12

SCANNER OPERATION

Configurable Primary and Secondary Scan Pattern Modes

There are two configurable scan pattern modes available with the IS3480.

• The primary scan pattern mode is the default scan pattern active when the

scanner starts.

• The secondary scan pattern mode is activated by pressing the button

located on the side of the scanner. This mode is also referred to as the

button mode. For additional information on QuantumE’s button modes and

an example of each, please refer to Configurable Button Functions below.

The scanner returns to the primary scan pattern mode after a double

click of the button or if the unit has not scanned a bar code for the

duration of a pre-configured time limit.

Each pattern mode can be configured to use one of three scan patterns listed

below. Please refer to the MetroSelect Configuration Guide for information on

changing the default scan pattern settings.

• all scan lines on (omnidirectional reading)

• single-line (menu reading)

• horizontal raster

If CodeGate is enabled, it will apply to the secondary pattern mode

when scanning. For detailed information on CodeGate and the button

refer to the Configurable Button Functions.

Configurable Button Functions

The button on the side of the IS3480 can be configured to function in one of

four modes.

• Button Click Mode, with CodeGate Enabled (Default)

• Button Click Mode, with CodeGate Disabled

• Button Hold Mode, with CodeGate Enabled

• Button Hold Mode, with CodeGate Disabled

The following pages include examples of how the button will function when the

unit has been configured to operate in each of the four button modes.

13

SCANNER OPERATION

Configurable Button Functions

SECONDARY SCAN PATTERN

B

UTTON CLICK MODE WITH CODEGATE ENABLED

For illustration purposes the unit’s primary scan pattern has been set to

all scan lines (omnidirectional reading) and the secondary pattern has

been set to single-line (menu reading) with a 10 second button click

timeout configured.

1. The primary scan pattern is active when the

scanner starts.

2. To activate the secondary scan pattern,

press and release the button.

3. To decode and transmit the bar code,

press and release the button.

The scanner will beep once.

4. To reactivate the primary scan pattern,

double click the button or after 10-seconds

of no-scanning the unit will automatically

reactivate the primary pattern.

14

SCANNER OPERATION

Configurable Button Functions

SECONDARY SCAN PATTERN

B

UTTON CLICK MODE WITH CODEGATE DISABLED

For illustration purposes the unit’s primary scan pattern has been set to

all scan lines (omnidirectional reading) and the secondary pattern has

been set to single-line (menu reading) with a 10 second button click

timeout configured.

1. The primary scan pattern is active when the

scanner starts.

2. To activate the secondary scan pattern,

press and release the button.

3. The unit will beep once as it decodes and

transmits the bar code.

4. To reactivate the primary scan pattern,

double click the button or after 10-seconds

of no-scanning the unit will automatically

reactivate the primary pattern.

15

SCANNER OPERATION

Configurable Button Functions

SECONDARY SCAN PATTERN

B

UTTON HOLD MODE WITH CODEGATE ENABLED

For illustration purposes the unit’s primary scan pattern has been set to

all scan lines (omnidirectional reading) and the secondary pattern has

been set to single-line (menu reading) with a 10 second button click

timeout configured.

1. The primary scan pattern is active when the

scanner starts.

2. To activate the secondary scan pattern,

press and hold the button.

3. To scan the bar code, align the laser line

over the bar code while continuing to hold

down the button.

4. To transmit the bar code, release the

button. The scanner will beep once.

5. To scan and transmit additional bar codes,

repeat steps 2 through 4.

6. The primary scan pattern will automatically

reactivate after the button is released and no

bar code is present in the scan field.

16

SCANNER OPERATION

Configurable Button Functions

SECONDARY SCAN PATTERN

B

UTTON HOLD MODE WITH CODEGATE DISABLED

For illustration purposes the unit’s primary scan pattern has been set to

all scan lines (omnidirectional reading) and the secondary pattern has

been set to single-line (menu reading) with a 10 second button click

timeout configured.

1. The primary scan pattern is active when the

scanner starts.

2. To activate the secondary scan pattern,

press and hold the button.

3. To scan and transmit the bar code, align the

laser line over the bar code while continuing

to hold down the button. The scanner will

beep once to indicate the bar code has been

scanned and transmitted.

4. The primary scan pattern will automatically

reactivate after the button is released and no

bar code is present in the scan field.

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