Hoshizaki F-330BAH User manual

F-330BAH
Hoshizaki
Brand
Hoshizaki
Model
F-330BAH
Category
Ice cube makers
Type
User manual

This manual is also suitable for

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Model
F-330BAH(-C)
Self-Contained Flaker
Hoshizaki America, Inc.
Number:
Issued: 8-2-2007
SERVICE MANUAL
73151
®
2
IMPORTANT
Only qualified service technicians should attempt to service or maintain this
unit. No such service or maintenance should be undertaken until the technician
has thoroughly read this Service Manual.
HOSHIZAKI provides this manual primarily to assist qualified service technicians in the
service and maintenance of the unit.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, write or send an e-mail message to the HOSHIZAKI Technical
Support Department for assistance.
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 30269
Attn: HOSHIZAKI Technical Support Department
Phone: 1-800-233-1940 Technical Service
(770) 487-2331
Fax: 1-800-843-1056
(770) 487-3360
E-mail: techsuppor[email protected]
Web Site: www.hoshizaki.com
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem
3
Please review this manual. It should be read carefully before the unit is serviced or
maintenance operations are performed. Only qualified service technicians should service
and maintain the unit. This manual should be made available to the technician prior to
service or maintenance.
CONTENTS
I. Specifications ...................................................................................................................... 5
A. Icemaker ....................................................................................................................... 5
1. F-330BAH ................................................................................................................ 5
2. F-330BAH-C ............................................................................................................ 6
II. General Information ........................................................................................................... 7
A. Construction .................................................................................................................. 7
B. Ice Making Unit ............................................................................................................. 8
C. Control Box Layout ........................................................................................................ 9
1. Control Timer Board ................................................................................................ 9
D. Sequence of Operation ............................................................................................... 10
1. Startup ................................................................................................................... 10
2. Fill Cycle ................................................................................................................
10
3. Ice Purge Cycle (60 seconds) ............................................................................... 10
4. Freeze Cycle .......................................................................................................... 10
5. Shutdown ............................................................................................................... 10
III. Technical Information ...................................................................................................... 12
A. Water Circuit and Refrigeration Circuit ........................................................................ 12
B. Wiring Diagram ............................................................................................................ 13
C. Sequence of Electrical Circuit ..................................................................................... 14
1. Fill Cycle ............................................................................................................... 14
2. Ice Purge Cycle ....................................................................................................
15
3. Freeze Cycle ......................................................................................................... 16
4. Shutdown .............................................................................................................. 17
5. Cleaning - Flush Switch ......................................................................................... 18
6. Low Water Safety .................................................................................................. 19
7. Spout Safety Switch ............................................................................................. 20
8. High Pressure Switch ........................................................................................... 21
D. Performance Data ....................................................................................................... 22
1. F-330BAH .............................................................................................................. 22
2. F-330BAH-C .......................................................................................................... 23
IV. Service Diagnosis ........................................................................................................... 24
A. Diagnostic Procedure .................................................................................................. 24
B. Ice Production Check .................................................................................................. 25
C. Diagnostic Charts ....................................................................................................... 26
1. No Ice Production .................................................................................................. 26
2. Low Ice Production ................................................................................................
28
3. Other ...................................................................................................................... 29
V. Removal and Replacement of Components .................................................................... 30
A. Service for Refrigerant Lines ...................................................................................... 30
1. Refrigerant Recovery ............................................................................................. 30
2. Brazing ..................................................................................................................
30
3. Evacuation and Recharge (R-404A) ...................................................................... 31
4
B. Removal and Replacement of Compressor ................................................................ 32
C. Removal and Replacement of Evaporator Assembly Components ............................ 33
1. Upper Bearing Wear Check ..................................................................... 34
2. Removal and Replacement of Cutter..................................................................... 34
3. Removal and Replacement of Extruding Head ..................................................... 35
4. Removal and Replacement of Evaporator Heater ................................................. 35
5. Removal and Replacement of Auger ..................................................................... 35
6. Removal and Replacement of Evaporator ............................................................. 36
7. Removal and Replacement of Mechanical Seal and Lower Housing ................... 37
8. Removal and Replacement of Gear Motor ............................................................ 38
D. Removal and Replacement of Fan Motor .................................................................... 38
E. Removal and Replacement of Control Water Valve .................................................... 39
F. Removal and Replacement of Flush Water Valve ........................................................ 39
G. Removal of Bin Assembly ........................................................................................... 40
VI. Cleaning and Maintenance ............................................................................................. 42
A. Cleaning and Sanitizing Instructions ........................................................................... 42
1. Cleaning Solution .................................................................................................. 42
2. Cleaning Procedure ............................................................................................... 42
3. Sanitizing Solution ................................................................................................. 44
4. Sanitizing Procedure - Initial .................................................................................. 44
5. Sanitizing Procedure - Final .................................................................................. 44
B. Maintenance ............................................................................................................... 46
5
I. Specifications
A. Icemaker
1. F-330BAH
Note: We reserve the right to make changes in specifications and design without prior
notice.
AC SUPPLY VOLTAGE 115/60/1
AMPERAGE 6.7A ( AT 104°F/ WT 80°F )
MINIMUM CIRCUIT AMPACITY N/A
MAXIMUM FUSE SIZE N/A
APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F)
PER 24 HR. Temp.(°F) 50 70 90
lbs./day ( kg/day ) 70 * 330(150) 315(143) 300(136)
Reference without *marks 80 290(132) 280(127) 270(123)
90 255(116) * 250(114) 235(107)
100 230(104) 220(100) *205(93)
SHAPE OF ICE Flake
ICE QUALITY Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm)
APPROXIMATE STORAGE CAPACITY 80 lbs.
ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F
ELECTRIC W (kWH/100 lbs.) 606(5.8) 562(4.1)
POTABLE WATER 30(12) 38(12)
gal./24HR (gal./100 lbs.)
EXTERIOR DIMENSIONS (WxDxH) 24" x 26" x 33" (610 x 660 x 838 mm)
EXTERIOR FINISH Galvanized Steel (Rear,Bottom)
Stainless Steel (Top,Front,Side)
WEIGHT Net 147 lbs. ( 67 kg ), Shipping 178 lbs. ( 81 kg )
CONNECTIONS - ELECTRIC Cord Connection
- WATER SUPPLY Inlet 1/2" FPT
- DRAIN Drain 3/4" FPT
ICE MAKING SYSTEM Auger type
HARVESTING SYSTEM Direct Driven Auger ( 80W Gear Motor )
ICE MAKING WATER CONTROL Float Switch
COOLING WATER CONTROL N/A
BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. )
COMPRESSOR Hermetic, Model NF7CLX
CONDENSER Air-cooled, Fin and tube type
EVAPORATOR Copper Tube on Cylinder
REFRIGERANT CONTROL Capillary Tube
REFRIGERANT CHARGE R-404A, 7.1 oz. (200 g)
DESIGN PRESSURE High 470 PSIG, Low 230 PSIG
P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay
COMPRESSOR PROTECTION Auto-reset Overload Protector
GEAR MOTOR PROTECTION Manual reset Circuit Breaker
REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch
LOW WATER PROTECTION Float Switch and Timer
ACCESSORIES - SUPPLIED Ice Scoop, Legs, Spare Fuse
OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V
AMBIENT TEMP. 45 - 100° F
WATER SUPPLY TEMP. 45 - 90° F
WATER SUPPLY PRESSURE 10 - 113 PSIG
ENG F-013.0.1196
6
2. F-330BAH-C
Note: We reserve the right to make changes in specifications and design without prior
notice.
Intentionally Left Blank
7
II. General Information
A. Construction
F-330BAH(-C)
Ice Storage Bin
Control Water Valve
Reservoir
Control Box
Bin Control
The switch actuator
is located in the ice
storage bin.
Spout
Evaporator
Gear Motor
Compressor
Front
Rear
Flush Water Valve
Spout Safety Switch
Condenser Bracket
Air-Cooled Condenser &
Condenser Fan Motor
8
B. Ice Making Unit
1. F-330BAH(-C)
Heater (-C model only)
Allen Head Cap Screw
M8×14
Gear Motor
Coupling Spline
Housing-Lower Bearing
O-Ring
Mechanical-Seal
Cylinder
Auger
Extruding Head
Upper Bearing
Cutter
Insulation
Allen Head Cap Screw
M6×10
Hexagon Head Bolt
M6×20
9
1. Control Timer Board
• A HOSHIZAKI exclusive solid-state control timer board is employed in Hoshizaki flaker
icemakers.
• All models are pre-tested and factory-adjusted.
CAUTION
1. Fragile, handle very carefully.
2. The control timer board contains integrated circuits, which are susceptible
to failure due to static discharge. It is especially important to touch the metal
part of the unit when handling or replacing the board.
3. Do not touch the electronic devices on the control timer board or the back of
the control timer board to prevent damage to the control timer board.
4. Do not change wiring and connections. Especially, never misconnect
terminals.
5. Do not short out power supply to test for voltage
6. Do not attempt to fix the electronic devices or parts on the control timer
board in the field. Always replace the whole control timer board if it goes bad.
The control timer board provides the following safeguards:
• Provides component protection during low water supply.
• Purges remaining ice in the evaporator.
• Provides short cycle protection for the compressor.
Flush Switch
Power Switch
Transformer
Capacitor - Gear Motor
Flush Relay (X5)
Water Control Relay (X4)
Gear Motor Protect Relay (X3)
Control Timer Board
Safety Relay (X6)
Lamp
Overload Protector
Fuse Holder
Gear Motor Relay
(Permanently attached to
control timer board)
Compressor Relay
(Permanently attached to
control timer board)
C. Control Box Layout
10
D. Sequence of Operation
Hoshizaki utilizes a solid state control timer board to switch the components on and off
as needed. The sequence is as follows:
1. Startup
Flush switch in "ICE" position, power switch in "ON" position. FR energizes.
2. Fill Cycle
CWV opens and the reservoir fills with water until UF/S closes. Note: GM will not start
unless UF/S is closed. For details, see "IV. Service Diagnosis".
3. Ice Purge Cycle (60 seconds)
WCR energizes, closing the low water safety circuit and de-energizing CWV. GMR
energizes (clear relay located on CT). GM starts and GMPR energizes. GM runs for
60 seconds to clear any ice from the evaporator.
Note: Low water safety circuit is terminals 3 and 4 on CT.
4. Freeze Cycle
CR energizes (black relay located on CT). Comp and FMS energize. As the water in the
evaporator cools, ice starts forming within 4 to 6 minutes. This time frame depends on
the inlet water and ambient temperature conditions.
UF/S and LF/S operate CWV as needed to continue the ice making process. This
continues until BC shuts the ice maker down or power is turned off to the unit.
5. Shutdown
BC activates (opens). FR de-energizes, FWV energizes. Approximately 90 seconds after
BC activates, Comp and FMS de-energize, one minute later GMPR de-energizes and
GM stops.
Legend: BC–bin control; Comp–compressor; CR–compressor relay; CT–control timer
board; CWV–control water valve; FMS–self-contained fan motor; FR–flush relay;
FWV–flush water valve; GM–gear motor; GMPR–gear motor protect relay;
GMR–gear motor relay; LF/S–lower float switch; UF/S–upper float switch;
WCR–water control relay.
11
UF/S open
LF/S open
90 sec. CT started
WCR de-energized
CWV energized
Comp continues
GM continues
FMS continues
GMPR continues
FR continues
60 seconds
F-330BAH(-C) Sequence Flow Chart and Component Operation
Bin control operation
1. Startup
2. Ice Purge Cycle
FR energized
WCR de-energized
CWV energized
LF/S closed
UF/S closed
WCR energized
CWV de-energized
GM energized
GMPR energized
FR continues
Comp energized
FMS energized
WCR continues
GM continues
GMPR continues
FR continues
Flush switch in "ICE"
Power switch "ON"
2. Shutdown & Restart
90 seconds
1. Bin control proximity switch
opens to stop ice production.
Comp de-energized
FMS de-energized
GM continues
GMPR continues
FWV continues
GM de-energized
GMPR de-energized
FWV continues
3. Gear motor de-energizes
and unit is off.
6.7 sec.
60 seconds
1. Fill Cycle
3. Freeze Cycle
Refill Cycle
LF/S closed
UF/S closed
90 sec. CT ended
WCR energized
CWV de-energized
Comp continues
GM continues
FMS continues
GMPR continues
FR continues
4. Low Water Safety
UF/S open
90 sec. CT exceeded
WCR de-energized
CWV continues
Comp continues
GM continues
FMS continues
GMPR continues
FR continues
Comp de-energized
FMS de-energized
CWV continues
GM continues
GMPR continues
FR continues
GM de-energized
GMPR de-energized
CWV continues
FR continues
90 sec. timer
60 sec. timer
If refill > 90 sec. CT
60 sec. timer
BC open
FR de-energized
WCR de-energized
FWV energized
Comp continues
FMS continues
GM continues
GMPR continues
2. Compressor and fan motor
de-energize, gear motor
continues running.
4. Bin control proximity switch
closes. Reservoir fills. LF/S
and UF/S close. Gear motor
starts 6.7 seconds later.
LF/S and UF/S close
WCR energized
CWV de-energized
GM energized
GMPR energized
FR continues
BC closed
FR energized
CWV energized
FWV de-energized
Comp energized
FMS energized
GM continues
GMPR continues
WCR continues
FR continues
5. Compressor and fan
motor energize. Ice
production begins in
4 to 6 minutes.
UF/S closes terminating
90 sec. CT.
LF/S opens
initiating refill
and 90 sec. CT
Low water safety circuit
closed. (Terminals 3
and 4 on control timer
board)
If refill achieved, icemaking
cycle starts and timers
are reset.
Legend:
BC - bin control; Comp - compressor; CT - control timer board; CWV - control water valve; FMS - self-contained fan motor;
FR - flush relay; FWV - flush water valve; GM - gear motor; GMPR - gear motor protect relay; LF/S - lower float switch;
UF/S - upper float switch; WCR - water control relay
Components Energized when the Flush Switch is in the "FLUSH" Position
The "FLUSH" position is used when cleaning and sanitizing the machine. When in the "FLUSH" position,
power is supplied to the flush valve. This allows cleaner and sanitizer to drain from the evaporator assembly.
12
III. Technical Information
A. Water Circuit and Refrigeration Circuit
F-330BAH(-C)
13
B. Wiring Diagram
F-330BAH(-C)
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C. Sequence of Electrical Circuit
1. Fill Cycle
When power switch is moved to "ON" position, water is supplied to reservoir.
F-330BAH(-C)
15
2. Ice Purge Cycle
When reservoir has filled, gear motor starts.
F-330BAH(-C)
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3. Freeze Cycle
Compressor and condenser fan motor start about 60 sec. after gear motor starts.
F-330BAH(-C)
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17
4. Shutdown
Compressor and condenser fan motor stop about 90 sec. after bin control operates, gear
motor stops about 60 sec. later. Flush water valve then operates.
F-330BAH(-C)
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18
5. Cleaning - Flush Switch
Compressor and condenser fan motor stop about 90 sec. after manually moving flush
switch to "FLUSH" position. Gear motor stops about 60 sec. later. Flush water valve then
operates.
F-330BAH(-C)
25.
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19
6. Low Water Safety
If upper float switch fails to close, water valve remains open until upper float switch
closes and water control relay energizes.
F-330BAH(-C)
25.
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20
7. Spout Safety Switch
When safety switch is activated, the safety relay operates, and the icemaker does not
run.
F-330BAH(-C)
25.
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Hoshizaki F-330BAH User manual

F-330BAH
Hoshizaki
Brand
Hoshizaki
Model
F-330BAH
Category
Ice cube makers
Type
User manual
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