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WAGO Programmable Fieldbus Controller CANopen, D-SUB User manual

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WAGO-I/O-SYSTEM 750
Manual
750-838
CANopen Programmable Fieldbus Controller,
D-
Sub
10 kBaud ... 1 MBaud; digital and analog signals
Version 2.1.0
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2 WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
© 2017 WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende der Lis te f ür T e xtmar ke Ei nb and _vor ne = ==
WAGO-I/O-SYSTEM 750 Table of Contents 3
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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Table of Contents
1 Notes about this Documentation ................................................................. 9
1.1 Validity of this Documentation ................................................................. 9
1.2 Copyright ................................................................................................... 9
1.3 Symbols ................................................................................................... 11
1.4 Number Notation ..................................................................................... 13
1.5 Font Conventions .................................................................................... 13
2 Important Notes ......................................................................................... 14
2.1 Legal Bases ............................................................................................. 14
2.1.1 Subject to Changes ............................................................................. 14
2.1.2 Personnel Qualifications ..................................................................... 14
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions ........................................................................ 14
2.1.4 Technical Condition of Specified Devices ......................................... 15
2.2 Safety Advice (Precautions) .................................................................... 16
3 System Description..................................................................................... 18
3.1 Manufacturing Number ........................................................................... 19
3.2 Component Update .................................................................................. 20
3.3 Storage, Assembly and Transport ........................................................... 20
3.4 Assembly Guidelines/Standards .............................................................. 21
3.5 Power Supply .......................................................................................... 22
3.5.1 Isolation .............................................................................................. 22
3.5.2 System Supply .................................................................................... 23
3.5.2.1 Connection ..................................................................................... 23
3.5.2.2 Dimensioning ................................................................................. 24
3.5.3 Field Supply........................................................................................ 27
3.5.3.1 Connection ..................................................................................... 27
3.5.3.2 Fusing ............................................................................................ 29
3.5.4 Supplementary Power Supply Regulations ........................................ 32
3.5.5 Supply Example.................................................................................. 33
3.5.6 Power Supply Unit ............................................................................. 35
3.6 Grounding ............................................................................................... 36
3.6.1 Grounding the DIN Rail ..................................................................... 36
3.6.1.1 Framework Assembly .................................................................... 36
3.6.1.2 Insulated Assembly ........................................................................ 36
3.6.2 Grounding Function............................................................................ 37
3.7 Shielding ................................................................................................. 38
3.7.1 General ............................................................................................... 38
3.7.2 Bus Cables .......................................................................................... 38
3.7.3 Shielded Signal Lines ......................................................................... 39
3.7.4 WAGO Shield Connecting System .................................................... 39
4 Device Description ..................................................................................... 40
4.1 View ........................................................................................................ 41
4.2 Connectors ............................................................................................... 43
4.2.1 Device Supply .................................................................................... 43
4.2.2 Fieldbus Connection ........................................................................... 43
4 Table of Contents WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
4.3 Display Elements .................................................................................... 45
4.4 Operating Elements ................................................................................. 47
4.4.1 Service Interface ................................................................................. 47
4.4.2 Mode Selector Switch......................................................................... 47
4.4.3 Address Selection Switch ................................................................... 50
4.4.3.1 Baud Rate Setting .......................................................................... 50
4.5 Technical Data ........................................................................................ 52
4.5.1 Device Data ........................................................................................ 52
4.5.2 System Data ........................................................................................ 53
4.5.3 Supply ................................................................................................. 54
4.5.4 Accessories ......................................................................................... 54
4.5.5 Electrical Safety.................................................................................. 54
4.5.6 Connection Type ................................................................................ 54
4.5.7 Climatic Environmental Conditions ................................................... 55
4.5.8 Mechanical Strength acc. to IEC 61131-2 .......................................... 56
4.6 Approvals ................................................................................................ 57
4.7 Standards and Guidelines ........................................................................ 60
5 Mounting ..................................................................................................... 61
5.1 Installation Position ................................................................................. 61
5.2 Overall Configuration ............................................................................. 61
5.3 Mounting onto Carrier Rail ..................................................................... 63
5.3.1 Carrier Rail Properties ........................................................................ 63
5.3.2 WAGO DIN Rails .............................................................................. 64
5.4 Spacing .................................................................................................... 64
5.5 Mounting Sequence ................................................................................. 65
5.6 Inserting and Removing Devices ............................................................ 66
5.6.1 Inserting the Fieldbus Coupler/Controller .......................................... 67
5.6.2 Removing the Fieldbus Coupler/Controller ....................................... 67
5.6.3 Inserting the I/O Module .................................................................... 68
5.6.4 Removing the I/O Module .................................................................. 69
6 Connect Devices ......................................................................................... 70
6.1 Data Contacts/Internal Bus ..................................................................... 70
6.2 Power Contacts/Field Supply .................................................................. 71
6.3 Connecting a Conductor to the CAGE CLAMP
®
................................... 72
7 Function Description ................................................................................. 73
7.1 Operating System .................................................................................... 73
7.1.1 Run-up ................................................................................................ 73
7.1.2 PFC Cycle ........................................................................................... 73
7.2 Process Data Architecture ....................................................................... 75
7.3 Data Exchange ........................................................................................ 77
7.3.1 Controller Communication Objects .................................................... 77
7.3.2 Communication Interfaces .................................................................. 77
7.3.3 Memory Space .................................................................................... 78
7.3.4 Addressing .......................................................................................... 79
7.3.4.1 Indexing of the I/O Module Data ................................................... 80
7.3.4.2 Indexing the PFC Variables ........................................................... 84
7.3.4.3 Access to the PFC Variable Data from the Fieldbus ..................... 85
7.3.4.3.1 Maximum Indices ..................................................................... 90
WAGO-I/O-SYSTEM 750 Table of Contents 5
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
7.3.5 Absolute Adressing ............................................................................ 91
7.3.5.1 Calculate Addresses ....................................................................... 91
7.3.5.2 Address Range of the I/O Module Data ........................................ 92
7.3.5.3 Address Range of the Fieldbus Variables ...................................... 92
7.3.5.4 Adress Flags ................................................................................... 92
7.3.6 Examples of Absolute Addresses ....................................................... 92
7.4 Programming the PFC with WAGO-I/O-PRO ....................................... 94
7.4.1 CANopen Library for WAGO-I/O-PRO ............................................ 94
7.4.1.1 CIA405.LIB ................................................................................... 95
7.4.2 Transmit IEC-61131-3 Program ......................................................... 96
7.4.2.1 Transmission via the Serial Interface............................................. 96
7.4.2.2 Transmission via the Fieldbus ....................................................... 97
8 Commissioning ........................................................................................... 99
8.1 Connecting PC and Fieldbus Nodes ........................................................ 99
8.2 Checking and Setting the Baud Rate ....................................................... 99
8.3 Setting the Module ID ........................................................................... 100
8.4 Switching to the OPERATIONAL State ............................................... 101
8.5 Enabling Analog Input Data .................................................................. 101
8.6 Application-Specific Mapping .............................................................. 102
9 Diagnostics ................................................................................................ 105
9.1 LED Signaling ....................................................................................... 105
9.1.1 Evaluating Fieldbus Status ............................................................... 106
9.1.2 Evaluating Node Status – I/O LED (Blink Code Table) .................. 107
9.1.3 Evaluating Power Supply Status ...................................................... 116
10 Fieldbus Communication ........................................................................ 117
10.1.1.1.1 Communication Profile Area .................................................. 117
10.1.1.1.1.1 Object 0x1000 – Device Type ............................................ 118
10.1.1.1.1.2 Object 0x1001 – Error Register ......................................... 118
10.1.1.1.1.3 Object 0x1002 – Manufacturer Status Register ................. 118
10.1.1.1.1.4 Object 0x1003 – Predefined Error Field ............................ 119
10.1.1.1.1.5 Object 0x1005 – COB-ID SYNC Message ........................ 119
10.1.1.1.1.6 Object 0x1006 – Communication Cycle Period ................. 120
10.1.1.1.1.7 Object 0x1008 – Manufacturer Device Name .................... 120
10.1.1.1.1.8 Object 0x1009 – Manufacturer Hardware Version ............ 120
10.1.1.1.1.9 Object 0x100A – Manufacturer Software Version ............ 120
10.1.1.1.1.10 Object 0x100C – Guard Time ............................................ 120
10.1.1.1.1.11 Object 0x100D – Life Time Factor .................................... 121
10.1.1.1.1.12 Object 0x1010 – Store Parameters ..................................... 121
10.1.1.1.1.13 Object 0x1011 – Restore Default Parameters .................... 122
10.1.1.1.1.13.1 Sub-Index 1 ‒ Permanent Entry Default Parameters ..... 122
10.1.1.1.1.13.2 Sub-Index 4 ‒ One-Time Entry of Default Paramters ... 122
10.1.1.1.1.14 Object 0x1014 – COB-ID Emergency Object .................... 123
10.1.1.1.1.15 Object 0x1015 – Inhibit Time Emergency Object ............. 123
10.1.1.1.1.16 Object 0x1016 – Consumer Heartbeat Time ...................... 123
10.1.1.1.1.17 Object 0x1017 – Producer Heartbeat Time ........................ 124
10.1.1.1.1.18 Object 0x1018 – Identity Object ........................................ 124
10.1.1.1.1.19 Object 0x1200 … 0x1201 – Server SDO ........................... 125
6 Table of Contents WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
10.1.1.1.1.20 Object 0x1400 … 0x141F – Receive PDO Communication
Parameter ............................................................................ 125
10.1.1.1.1.21 Object 0x1600 … 0x161F – Receive PDO Mapping
Parameter ............................................................................ 126
10.1.1.1.1.22 Object 0x1800 … 0x181F – Transmit PDO Communication
Parameter ............................................................................ 127
10.1.1.1.1.23 Object 0x1A00 … 0x1A1F, Transmit PDO Mapping
Parameter ............................................................................ 128
10.1.1.1.2 Manufacturer Specific Profile Area ........................................ 129
10.1.1.1.2.1 Object 0x2000 – Digital Inputs .......................................... 131
10.1.1.1.2.2 Object 0x2100 – Digital Outputs ....................................... 131
10.1.1.1.2.3 Object 0x2200 – 1-Byte I/O Modules, Inputs .................... 131
10.1.1.1.2.4 Object 0x2300 – 1-Byte I/O Modules, Outputs ................. 131
10.1.1.1.2.5 Object 0x2400 – 2-Byte I/O Modules, Inputs .................... 132
10.1.1.1.2.6 Object 0x2500 – 2-Byte I/O Modules, Outputs ................. 132
10.1.1.1.2.7 Object 0x2600 – 3-Byte I/O Modules, Inputs .................... 132
10.1.1.1.2.8 Object 0x2700 – 3-Byte I/O Modules, Outputs ................. 132
10.1.1.1.2.9 Object 0x2800 – 4-Byte I/O Modules, Inputs .................... 133
10.1.1.1.2.10 Object 0x2900 – 4-Byte I/O Modules, Inputs .................... 133
10.1.1.1.2.11 Object 0x3000 – 5-Byte I/O Modules, Inputs .................... 133
10.1.1.1.2.12 Object 0x3100 – 5-Byte I/O Modules, Outputse ................ 133
10.1.1.1.2.13 Object 0x3200 – 6-Byte I/O Modules, Inputs .................... 134
10.1.1.1.2.14 Object 0x3300 – 6-Byte I/O Modules, Outputs ................. 134
10.1.1.1.2.15 Object 0x3400 – 7-Byte I/O Modules, Inputs .................... 134
10.1.1.1.2.16 Object 0x3500 – 7-Byte I/O Modules, Outputs ................. 134
10.1.1.1.2.17 Object 0x3600 – 8-Byte I/O Modules, Inputs .................... 135
10.1.1.1.2.18 Object 0x3700 – 8-Byte I/O Modules, Outputs ................. 135
10.1.1.1.2.19 Object 0x3800 … 0x380F – 9+ Byte I/O Modules –
Inputs .................................................................................. 135
10.1.1.1.2.20 Object 0x3900 … 0x390F – 9+ Byte I/O Modules –
Outputs ............................................................................... 136
10.1.1.1.2.21 Object 0x4200 … 0x4202 – Gateway Module Input ......... 136
10.1.1.1.2.22 Object 0x4300 … 0x4302 – Gateway Module Output ...... 137
10.1.1.1.2.23 Object 0x4500 – Empty Module Configuration ................. 137
10.1.1.1.2.24 Object 0x5000 – Read Input Process Image ...................... 143
10.1.1.1.2.25 Object 0x5001 – Write Output Process Image ................... 143
10.1.1.1.2.26 Object 0x5200 – Fieldbus Coupler/Controller
Configuration ..................................................................... 145
10.1.1.1.2.27 Object 0x5201 – Diagnostic Configuration ....................... 148
10.1.1.1.2.28 Object 0x5202 – Module Configuration ............................ 148
10.1.1.1.3 Standard Device Profile Area – DS 401 ................................. 151
10.1.1.1.3.1 Object 0x6000 – Read Digital Input 8-Bit ......................... 153
10.1.1.1.3.2 Object 0x6005 – Global Interrupt Enable Digital 8-Bit ..... 153
10.1.1.1.3.3 Object 0x6006 – Digital Interrupt Mask Any Change
8-Bit .................................................................................... 153
10.1.1.1.3.4 Object 0x6007 – Digital Interrupt Mask Low-to-High
8-Bit .................................................................................... 154
10.1.1.1.3.5 Object 0x6008 – Digital Interrupt Mask High-to-Low
8-Bit .................................................................................... 154
10.1.1.1.3.6 Object 0x6100 – Read Digital Input 16-Bit ....................... 155
WAGO-I/O-SYSTEM 750 Table of Contents 7
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
10.1.1.1.3.7 Object 0x6200 – Write Digital Output 8-Bit ...................... 155
10.1.1.1.3.8 Object 0x6206 – Error Mode Digital Output 8-Bit ............ 156
10.1.1.1.3.9 Object 0x6207 – Error Value Digital Output 8-Bit ............ 156
10.1.1.1.3.10 Object 0x6300 – Write Digital Output 16-Bit .................... 157
10.1.1.1.3.11 Object 0x6401 – Read Analog Input 16-Bit ....................... 157
10.1.1.1.3.12 Object 0x6411 – Write Analog Output 16-Bit ................... 158
10.1.1.1.3.13 Object 0x6421 – Analog Input Interrupt Trigger Selection 158
10.1.1.1.3.14 Object 0x6423 – Analog Input Global Interrupt Enable .... 158
10.1.1.1.3.15 Object 0x6424 – Analog Input Interrupt Upper
Limit Integer ....................................................................... 159
10.1.1.1.3.16 Object 0x6425 – Analog Input Interrupt Lower
Limit Integer ....................................................................... 159
10.1.1.1.3.17 Object 0x6426 – Analog Input Interrupt Delta Unsigned .. 160
10.1.1.1.3.18 Object 0x6427 – Analog Input Interrupt Negative Delta
Unsigned ............................................................................. 160
10.1.1.1.3.19 Object 0x6428 – Analog Input Interrupt Positive Delta
Unsigned ............................................................................. 161
10.1.1.1.3.20 Object 0x6443 – Analog Output Error Mode ..................... 161
10.1.1.1.3.21 Object 0x6444 – Analog Output Error Value Integer ........ 162
10.1.1.1.3.22 Object 0x67FE – Error Behavior ....................................... 162
10.1.1.1.4 Reserved Area ......................................................................... 163
10.1.1.1.4.1 Object 0xA000, Integer8 IEC 61131-1 Input Variables .... 165
10.1.1.1.4.2 Object 0xA040, Unsigned8 IEC 61131-1 Input Variables 165
10.1.1.1.4.3 Object 0xA080, Boolean IEC-61131-1 Input Variables .... 166
10.1.1.1.4.4 Object 0xA0C0, Integer16 IEC-61131-1 Input Variables . 166
10.1.1.1.4.5 Object 0xA101 to 0xA8C0 IEC-61131-1 Input/Output
Variables ............................................................................. 166
10.1.1.2 PDO Transmission ....................................................................... 167
10.1.1.2.1 Mapping .................................................................................. 167
10.1.1.2.2 Transmit PDO1 ....................................................................... 168
10.1.1.2.3 Receive PDO1 ......................................................................... 169
10.1.1.2.4 Transmit PDO2 ....................................................................... 170
10.1.1.2.5 Receive PDO2 ......................................................................... 171
10.1.1.3 SYNC Monitoring ....................................................................... 172
10.1.1.4 Node Guarding ............................................................................. 172
10.1.1.5 Heartbeat Monitoring ................................................................... 174
10.1.1.6 Error Messages (Emergency) ...................................................... 175
10.1.1.6.1 Diagnostic Messages of the I/O Modules ............................... 177
10.1.1.6.2 Layout of the Module-Specific Diagnostic Bits of the
Digital Input/Output Modules ................................................. 180
11 I/O Modules .............................................................................................. 182
11.1 Overview ............................................................................................... 182
11.2 Structure of Process Data for CANopen ............................................... 183
11.2.1 Digital Input Modules....................................................................... 183
11.2.2 Digital Output Modules .................................................................... 185
11.2.3 Analog Input Modules ...................................................................... 190
11.2.4 Analog Output Modules ................................................................... 192
11.2.5 Specialty Modules ............................................................................ 195
11.2.6 System Modules ............................................................................... 224
11.2.6.1 Binary Space Module .................................................................. 224
8 Table of Contents WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
12 Use in Hazardous Environments ............................................................ 225
12.1 Marking Configuration Examples ......................................................... 226
12.1.1 Marking for Europe According to ATEX and IEC-Ex .................... 226
12.1.2 Marking for America According to NEC 500 .................................. 231
12.2 Installation Regulations ......................................................................... 232
12.2.1 Special Notes Regarding Explosion Protection ................................ 232
12.2.2 Special Notes Regarding ANSI/ISA Ex ........................................... 234
List of Figures .................................................................................................... 235
List of Tables ...................................................................................................... 237
=== Ende der Lis te f ür T e xtmar ke V erz eic hnis _vor ne == =
WAGO-I/O-SYSTEM 750 Notes about this Documentation 9
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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1 Notes about this Documentation
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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
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1.1 Validity of this Documentation
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This documentation is only applicable to the “CANopen Programmable Fieldbus
Controller, D-Sub” (750-838) and the variants listed in the table below.
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Table 1: Variants
Item number/Variant
Designation
750-838
CANopen-Controller
750-838/020-000
Contr. CANopen D-Sub
Program memory 256 Kbytes;
Data memory 192 Kbytes
750-838/021-000
Contr. CANopen D-Sub
Program memory 640 Kbytes;
Data memory 832 Kbytes
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Documentation Validity for Variants
Unless otherwise indicated, the information given in this documentation applies to
listed variants.
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The product “CANopen Programmable Fieldbus Controller, D-Sub” (750-838)
shall only be installed and operated according to the instructions in this manual
and the system description for the WAGO-I/O-SYSTEM 750.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the system
description for the WAGO-I/O-SYSTEM 750, which can be downloaded at
www.wago.com. There, you can obtain important information including
information on electrical isolation, system power and supply specifications.
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1.2 Copyright
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10 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 11
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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12 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 13
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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1.4 Number Notation
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Table 2: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
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Table 3: Font Conventions
Indicates
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu items are marked in bold letters.
e.g.: Save
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
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14 Important Notes WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications
All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
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2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions
Fieldbus couplers, fieldbus controllers and I/O modules found in the modular
WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and
transmit them to actuators or higher-level control systems. Using programmable
controllers, the signals can also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information
in the section “Device Description” > “Standards and Guidelines” in the manual
for the used fieldbus coupler/controller.
Appropriate housing (per 2014/34/EU) is required when operating the WAGO-
I/O-SYSTEM 750 in hazardous environments. Please note that a prototype test
WAGO-I/O-SYSTEM 750 Important Notes 15
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
certificate must be obtained that confirms the correct installation of the system in
a housing or switch cabinet.
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2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. WAGO
Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of
changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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16 Important Notes WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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2.2 Safety Advice (Precautions)
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For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
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Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
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Install the device only in appropriate housings, cabinets or in electrical
operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,
install the system and its components exclusively in appropriate housings,
cabinets or in electrical operation rooms. Allow access to such equipment and
fixtures to authorized, qualified staff only by means of specific keys or tools.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts), since the long-term functionality of device/module involved can no
longer be ensured.
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Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules.
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Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and
leather cloths.
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WAGO-I/O-SYSTEM 750 Important Notes 17
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
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18 System Description WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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3 System Description
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The WAGO-I/O-SYSTEM 750 is a modular, fieldbus-independent input/output
system (I/O system). The configuration described here consists of a fieldbus
coupler/controller (1) and the modular I/O modules (2) for any signal shapes that
form the fieldbus node together. The end module (3) completes the node and is
required for correct operation of the fieldbus node.
Figure 1: Fieldbus Node (Example)
Fieldbus couplers/controllers are available for different fieldbus systems.
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The standard fieldbus couplers/controllers contain the fieldbus interface,
electronics and a power supply terminal. The fieldbus interface forms the physical
interface to the relevant fieldbus. The electronics process the data of the I/O
modules and make it available for the fieldbus communication. The 24 V system
supply and the 24 V field supply are fed in via the integrated power supply
terminal.
The fieldbus coupler/controller exchanges process data with the respective control
via the respective fieldbus. The programmable fieldbus controllers (PFC) allow
implementation of additional PLC functions. WAGO-I/O-PRO is used to program
the fieldbus controllers according to IEC 61131-3.
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I/O modules for diverse digital and analog I/O signals as well as special functions
can be connected to the fieldbus coupler/controller. The communication between
the fieldbus coupler/controller and the I/O modules is carried out via an internal
bus.
The components of the WAGO-I/O-SYSTEM 750 have clear termination points,
light emitting diodes for status display, plug-in mini WSB tags and group marker
cards for labeling.
The 1, 2 or 3 wire technology supplemented by a ground wire connection allows
for direct sensor or actuator wiring.
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WAGO-I/O-SYSTEM 750 System Description 19
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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3.1 Manufacturing Number
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The serial number indicates the delivery status directly after production. This
number is part of the labeling on the side of each component.
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Figure 2: Marking Area for Serial Numbers
There are two serial numbers in two rows in the side marking. They are left of the
release tab. The first 10 positions in the longer row of the serial numbers contain
version and date identifications.
Example structure of the rows: 0114010101…
01
14
01
01
01
(additional positions)
WW
YY
FW --
HW
FL
-
Calendar
week
Year
Firmware
version
Hardware
version
Firmware
loader
version
Internal information
The row order can vary depending on the production year, only the longer row is
relevant. The back part of this and the shorter row contain internal administration
information from the manufacturer.
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In addition, the serial number is printed on the front of the fieldbus
coupler/controller on the cover cap of the service interface, so that it can also be
read when installed.
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20 System Description WAGO-I/O-SYSTEM 750
750-838 CANopen Programmable Fieldbus Controller, D-Sub
Manual
Version 2.1.0
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3.2 Component Update
For the case of an update of one component, the lateral marking on each
component contains a prepared matrix.
This matrix makes columns available for altogether three updates to the entry of
the current update data, like production order number (NO), date stamp (DS),
software version (SW, if available), hardware version (HW) and the firmware
loader version (FWL, if available).
Current version data for
1. Update
2. Update
3. Update
Production order no.
NO
Date stamp
DS
Software version
SW
Hardware version
HW
Firmware loader vers.
FWL
only for fieldbus
couplers/controllers
If the update of a component took place, the current version data are registered
into the columns of the matrix.
Additionally with the update of a fieldbus coupler or controller also the cover of
the service interface of the fieldbus coupler or controller is imprinted with the
current production order number.
The original manufacturing information on the device's housing remains
unchanged.
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3.3 Storage, Assembly and Transport
Whenever possible, the components are to be stored in their original packaging.
Likewise, the original packaging provides optimal protection during transport.
When assembling or repacking the components, the contacts must not be soiled or
damaged. The components must be stored and transported in appropriate
containers/packaging. Thereby, the ESD information is to be regarded.
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/