Barco CLM Rigging Kit Installation guide

Category
Projector mounts
Type
Installation guide
Rigging kit for CLM
Installation manual
R59770053/02
07/10/2008
Barco nv Events
Noordlaan 5, B-8520 Kuurne
Phone: +32 56.36.89.70
Fax: +32 56.36.88.24
Visit us at the web: www.barco.com
Printed in Belgium
1. Introduction
1. INTR ODUCTION
1.1 Functionality
Overview
The kit contains parts for three different goals:
1. to suspend the projector on a rigging system with the use of the rigging handle, doughty clamps and safety cable.
2. to stack the CLM projector upon another CLM projector. More explanation of stacking is given in the owners manual of the
projector.
3. to stack the CLM projector upon a SLM projector.
4. to create a rugged remote with or without XLR functionality.
1.2 Content of the kit
Overview
The kit contains a rigging kit with all its accessories for mounting and a rugged case for the remote control unit.
A
G
H
L
J
I
K
J
C
B
F
D
E
M
N
Image 1-1
Kit content
Indication Description
Quantity
A
Carry handle
1
B
Interlocking top front
2
C
Interlocking top back 1
D Doughty clamps 4
E
Snap hook lock
2
F
Safety cable
1
G
Back support point 1
H Washer 1
I
Spacer rotation point (ring)
1
J
Screw M10 x 40
5
K
Screw M10 x 25
1
L
Screw M10 x 20
1
R59770053 RIGGING KIT FOR CLM 07/10/2008 1
1. Introduction
Indication Description
Quantity
M Rugged remote case 1
N XLR adapter 1
Tabl e 1-1
2 R59770053 RIGGING KIT FOR CLM 07/10/2008
2. Mounting optional Carry handle
2. MOUNTING OPTIONAL CARRY HANDLE
About this chapter
This chapter describes the procedures to mount the optional carry handle to CLM projector. When this optional carry handle is
mounted, the projector can be suspended with the rigging clamps and stacking of projector is possible.
Overview
Mounting stacking points on top cover
Preparing the new carry handle
Preparing the projector
Mounting the carry handle
CAUTION: W hile mounting the carrying handle, save the removed bolts.
When removing a mounted carrying handle again and mounting the original feet back, always use the original
bolts (M10x16) !
Never use the bolts which are used to mount the carrying handle. These bolts will damage the heat exc hanger
with a cooling liquid leakage as result.
Image 2-1
2.1 Mounting stacking points on top cover
Why mounting the s t acking points ?
The stacking points must be mounted for the following reasons:
To turn the projector upside down and place it on the top cover.
To stack two projectors on each other.
How to mount the stacking points
1. Break out the circular holes in the top cover.
R59770053 RIGGING KIT FOR CLM 07/10/2008
3
2. Mounting optional Carry handle
A
A
A
B
B
C
Image 2-2
Mounting the stacking points
2. Place a stacking point (A) in each hole.
3. For the front stacking points, turn in for each a long bolt (B). For the back stacking point, turn in a short bolt (C).
Image 2-3
Stacking points mounted
2.2 Preparing the new carry handle
What has to be done?
The back stacking point must be removed before the carry handle can be mounted on the CLM projector. The xation hole for the
xation bolt of the carry handle is covered by the stacking point construction.
How to remove the stacking point construction
1. Turn out the 4 bolts, 2 on each side. Be aware that there is a nut for each bolt on the inside of the carry handle.
4
R59770053 RIGGING KIT FOR CLM 07/10/2008
2. Mounting optional Carry handle
Image 2-4
Remove stacking point construction
2.3 Preparing the projector
CAUTION: Before turning the projector up side down , be sure the stacking points on t he top co ver are
mounted.
What has to be done?
Before the carry handle can be mounted, the projector feet must be removed and an extra support point must be added.
Necessary tools
8 mm Allen wrench.
22 mm open-end wrench.
Necessary parts
Back support point.
How to handle?
1. Turn the projector upside down.
2. Remove the 3 feet. First unscrew t
he foot cap (reference 1) and than loosen the foot adapters (reference 3). Use a 4 mm Allen
wrench to unscrew the hexagon socket head cap screws (reference 2).
R59770053 RIGGING KIT FOR CLM 07/10/2008
5
2. Mounting optional Carry handle
1
2
3
Image 2-5
3. Insert next to the removed back foot the extra support point (reference 1). Use a 22mm open-end wrench to fasten the extra
support.
Due to its construction, the support is still a bit movable.
1
Image 2-6
2.4 Mounting the carry handle
Necessary tools
8 mm Allen wrench.
4 mm Allen wrench.
2,5 mm Allen wrench.
Necessary parts
One spacer rotation ring.
•Oneat spacer.
One hexagon socket head cap screws M10 x 20.
Three hexagon socket head cap screws M10 x 40.
Four hexagon socket head cap screws M5 x 10.
How to mount the carry handle?
1. Place the carry handle upon the bottom of the projector as illustrated.
2. Insert the spacer rotation ring (reference 4) and a hexagon socket head cap screw M10 x 40 (reference 1) in the back xation
hole so that a small rotation of the carry handle is still possible.
3. Insert a at spacer (reference 3) and a hexagon socket head cap screw M10 x 20 (reference 2) in the xation hole of the extra
support point.
4. Insert a hexagon socket head cap screw (reference 1) into both xation holes at the front of the carry handle.
Note: If both front holes are not completely free, turn on the skew adjustment (reference 5) at the right side of the carry handle
until the holes are free.
6
R59770053 RIGGING KIT FOR CLM 07/10/2008
2. Mounting optional Carry handle
1
2
3
1
4
5
Image 2-7
5. Fasten all screws (reference 1 & 2). Use a 8 mm Allen wrench.
6. Place the removed stacking point construction back on its place and secure with four hexagon socket head cap screws M5 x 10.
Use a 2,5 mm Allen wrench.
Image 2-8
R59770053 RIGGING KIT FOR CLM 07/10/2008 7
2. Mounting optional Carry handle
8 R59770053 RIGGING KIT FOR CLM 07/10/2008
3. Stacking the CLM projector upon an SLM projector
3. STACKING THE CLM PROJECTO R U PON AN SLM
PROJECTOR
About this chapter
This chapter describes the procedures for stacking an CLM projector on top of an SLM projector. This procedure assumes that the
SLM projector is provided with rigging points on top of the projector. Note that some procedures refer to other procedures in other
chapters of this document.
Overview
Preparing the CLM carry handle
Installing the CLM carry handle upon the CLM projector
Stacking the CLM projector on top of an SLM projector
3.1 Preparing the CLM carry handle
What has to be done?
Opposite the SLM rigging points on top of the SLM projector, the CLM carry handle has by default two rigging points mounted at the
front and one at the back. So, to use the CLM carry handle upon an SLM projector the rigging points of the CLM carry handle is to
be swapped rst.
Image 3-1
Necessary tools
2,5 mm Allen wrench.
How to prepare the CLM carry handle for SLM st
acking?
1. Remove the lock screws (reference 1) of the two rigging points at the front of the carry handle. Use a 2,5 mm Allen wrench.
Note: Turn in the rigging points completely to access the lock screws.
1
Image 3-2
2. Remove the complete rigging point assembly at the rear of the carry handle. Use a 2,5 mm Allen wrench to release the four
hexagon socket head cap screws (reference 1).
3. Turn out the two rigging points (reference 3) at the front of the carry handle. Release the lock nut (reference 2) prior to removing
the rigging point.
R59770053 RIGGING KIT FOR CLM 07/10/2008
9
3. Stacking the CLM projector upon an SLM projector
2
3
1
1
Image 3-3
4. Reinstall the rigging point assembly at the front of the carry handle.
5. Reinstall the two rigging points at the rear of the carry handle as illustrated.
2
3
1
1
Image 3-4
6. Secure the two rigging points at the rear of the carry handle with a hexagon socket head cap screw (reference 1).
1
Image 3-5
3.2 Installing the CLM carry handle upon the CLM projector
This procedure describes how to install the CL M carry handle, wh ich is prepared for S LM stacking, upon the
bottom of the CL M projector. This procedu re assumes that the CLM pro jector is already prepared to mount a
carry handle which is prepared for SLM stacking. See procedures "Preparing the CLM carry handle", page 9
and "Preparing the projector", page 5 .
10 R59770053 RIGGING KIT FOR CLM 07/10/2008
3. Stacking the CLM projector upon an SLM projector
Necessary tools
8 mm Allen wrench.
4 mm Allen wrench.
2,5 mm Allen wrench.
Necessary parts
One spacer rotation ring.
•Oneat spacer.
One hexagon socket head cap screws M10 x 20.
Three hexagon socket head cap screws M10 x 40.
How to install the CLM carry handle upon the CLM projector?
1. Place the carry handle upon the bottom of the projector as illustrated.
2. Insert the spacer rotation ring (reference 4) and a hexagon socket head cap screw M10 x 40 (reference 1) in the back xation
hole so that a small rotation of the carry handle is still possible.
3. Insert a at spacer (reference 3) and a hexagon socket head cap screw M10 x 20 (reference 2) in the xation hole of the extra
support point.
4. Insert a hexagon socket head cap screw (reference 1) into both xation holes at the front of the carry handle.
Note: If both front holes are not completely free, turn on the skew adjustment (reference 5) at the right side of the carry handle
until the holes are free.
1
2
3
1
4
5
Image 3-6
5. Fasten all screws (reference 1 & 2). Use a 8 mm Allen wrench.
3.3 Stacking t he CLM projector on top of an SLM projector
This procedure assumes that the CLM is equipped w ith a carry han dle (prepared for SLM stacking) and that
the SLM projector is equipped with rigging points on the top. See procedure "Installing the CLM carry handle
upon the CLM projector", page 10.
How to stack the CLM projector on top of an S
LM projector?
1. Place the CLM projector with carry handle upon the rigging points on top of the SLM projector.
R59770053 RIGGING KIT FOR CLM 07/10/2008
11
3. Stacking the CLM projector upon an SLM projector
Image 3-7
2. Make sure that the three rigging points are locked.
12
R59770053 RIGGING KIT FOR CLM 07/10/2008
4. Using the doughty clamps
4. USING THE DOUGHTY CLAMPS
Overview
Suspension of the CLM projector with rigging clamps
4.1 Suspension of the CLM projector with rigging clamps
Before the projector can be suspended, the optional carry handle must be m ounted on the projector. For more
information about the optional carry handle, see "Mounting optional Carry handle", page 3 .
CAUTION: Consult a professional structural engineer to ensure that the susp ension system is su itable for
this task.
Rigging points and rigging clamps
The carry handle is provided with six slots. Four slots are longitudinally oriented (A) and two slots are transversely oriented (B). In
each slot, a rigging point can be inserted (this rigging point is mounted on the clamps) and the position in the slot can be adjusted
depending of the size of the truss installation. The rigging clamps turn in these rigging points and these clamps allow an easy and
fast physical setup of the projector in a hanging conguration.
A
A
B
C
Image 4-1
Riggingslotsandclamps
Necessary tools
Open end spanner 17 mm
Necessary parts
Four rigging clamps (R855943)
Safety cable (B361213)
Two snap hook locks (B361212)
Mounting the rigging points into t
he handle
1. Push the cup square neck bolt through the slot input and slide the bolt into the slot.
Note: Take the bolt by its thread so that it does not fall inside the carry handle.
R59770053 RIGGING KIT FOR CLM 07/10/2008
13
4. Using the doughty clamps
Image 4-2
Mount rigging points
The cover plate will move down while pushing with the head but comes back to its position once the bolt is in the slot.
2. Slide a washer on the bolt and turn on a nut.
3. Measure the distance, center tube as reference, between the two used support bars of the truss.
X mm
Image 4-3
4. Slide the rigging points on there place in the slots, according the measured distance and secure this position by fastening the
nut completely. Ensure that the rigging points are symmetrically lined up, so that the projector will hang in balance. If necessary
move point B from a transversal position to a longitudinal position.
Warning: Always secure the rigging points after adjustment.
x mm
A
B
Image 4-4
Set up truss width
5. Turn the rigging clamps
on the bolts.
14
R59770053 RIGGING KIT FOR CLM 07/10/2008
4. Using the doughty clamps
Image 4-5
Mounting rigging clamps
6. Place all four rigging clamps in open position as illustrated.
Image 4-6
Opening clamps
7. Place the projector (upside down) under the truss installation and lower the truss until the support bars of the truss are nearby
the rigging clamps on the projector.
R59770053 RIGGING KIT FOR CLM 07/10/2008
15
4. Using the doughty clamps
Image 4-7
Mounting to truss
8. Lift up the projector and hook the four rigging clamps over the support bars of the truss.
9. Lock all four rigging clamps.
10.Install the safety cable. Hook one end into a provided h
ole. Route the cable around the truss and hook the other end into a
second hole in the carry handle.
Image 4-8
Security cable
CAUTION: Alw ays mount
the s afety cable when suspending the projector.
16 R59770053 RIGGING KIT FOR CLM 07/10/2008
5. Use of the rugged remote case
5. USE O F THE RUGGED REMOTE CASE
Overview
RCU rugged case installation
RCU XLR adaptor installation
Using the XLR adaptor of the RCU
5.1 RCU rugged case installation
Only w ith optional rugged case kit which is part of the touring kit (R9861000).
Necessary tools
No tools.
Necessary parts
Touring kit
How to install the rugged c ase of the remote control ?
1. Slide the bottom of the RCU into the rugged case and then pull the top of the rugged case over the top of the RCU as illustrated.
Image 5-1
5.2 RCU XLR adaptor installation
Install the rug ged case b efore installing the XLR adaptor. Vice-versa, remove the XL R adaptor before rem oving
the rugged case from the RCU.
Necessary tools
5mmat screw driver.
Necessary parts
XLR adapter (part of the touring kit)
R59770053 RIGGING KIT FOR CLM 07/10/2008
17
5. Use of the rugged remote case
How to install the XLR adaptor of the remote c ontrol unit ?
1. Push the XLR adaptor (C) upon the rugged case of the remote control unit as illustrated.
Note: Ensure that the text of the XLR adaptor is on top.
S
C
S
Image 5-2
Mounting the XLR adapter
2. Fasten the two screws (S) of the XLR adaptor. Turn each screw repeatedly one or two turns until both screws are tight.
5.3 Using the XLR adaptor of the RCU
How to use the XLR adaptor of the remote control unit ?
1. Connect a cable with XLR plug into the XLR adaptor.
2. Connect the other end of the cable with your CLM projector.
3. Push the XLR adaptor completely against the rugged case of the remote control unit, as illustrated in the left image below, for
wired communication. Pull out the XLR adaptor (about 8 mm) to switch over to wireless communication.
Image 5-3
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Barco CLM Rigging Kit Installation guide

Category
Projector mounts
Type
Installation guide

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