Barco OLite 510 Fixed Installation guide

Barco
Brand
Barco
Model
OLite 510 Fixed
Type
Installation guide

This manual is also suitable for

Fixed OLite display (MK2)
Installation manual
R59770056/00
07/02/2007
Barco nv Media
Noordl
aan 5, B-8520 Kuurne
Phone: +32 56.36.89.70
Fax: +32 56.36.83.86
E-mail:
[email protected]
Visit us at the web: www.barco.com
PrintedinBelgium
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC r
ules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of t
his equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves t
o be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided
the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing a
nd maintenance regulations specified in the this manual must be complied with by
the customer.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.
Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 Safety guidelines ..................................................................................................................... 4
1.2 Important safety instructions ......................................................................................................... 5
1.3 Important warnings ................................................................................................................... 6
2. Installation requirements ......................................................................................... 7
2.1 Mechanical requirements............................................................................................................. 8
2.2 Electrical requirements..............................................................................................................10
2.3 System requirements for the Control software ..................................................................................... 11
3. Components of a fixed OLite display ..........................................................................13
3.1 OLite precision frames ..............................................................................................................14
3.2 OLite control box ....................................................................................................................17
3.3 OLite module . . . . . ...................................................................................................................20
3.4 OLite module assembly . . ...........................................................................................................23
3.5 Power boxes.........................................................................................................................24
3.6 Digitizer ..............................................................................................................................25
3.7 Fiberlink system .....................................................................................................................26
3.8 Control software .....................................................................................................................27
4. Physical installation ..............................................................................................29
4.1 Installing the fixation plates .........................................................................................................30
4.2 Removing the left side of a precision frame ........................................................................................31
4.3 Removing the bottom side of a precision frame....................................................................................33
4.4 Aligning and securing an OLite precision frame....................................................................................34
4.5 Installing the precision frames onto the support structure .........................................................................37
4.6 Installing the OLite control boxes ...................................................................................................39
4.7 Using the OLite caliber..............................................................................................................42
4.8 Installing and securing an OLite module assembly . . . .............................................................................44
4.9 Installing all OLite module assemblies..............................................................................................47
5. Cabling ..............................................................................................................49
5.1 Power cabling of a fixed OLite display..............................................................................................50
5.2 Data cabling of a fixed OLite display................................................................................................51
5.3 Module interconnection of an OLite 510 module assembly........................................................................52
5.4 Module interconnection of an OLite 612 module assembly........................................................................53
5.5 Realize the cabling between OLite module and OLite controller box..............................................................54
6. Maintenance........................................................................................................57
6.1 Cleaning OLite tiles. . . ...............................................................................................................58
7. Servicing............................................................................................................59
7.1 Safety instructions...................................................................................................................60
7.2 OLite module diagnostic. . ...........................................................................................................61
7.3 Replacement of an OLite module on-site . . . . . . .....................................................................................62
A. Specifications .......................................................................................................65
A.1 Specifications of the OLite 510 module assembly for fixed installations . . . .......................................................66
A.2 Specifications of the OLite 612 module assembly for fixed installations . . . .......................................................67
A.3 Weight of individual parts of a fixed OLite display. .................................................................................68
B. Dimensions ..........................................................................................................69
B.1 Dimensions of an OLite precision frame H3 x V1 ..................................................................................70
B.2 Dimensions of an OLite precision frame H3 x V2 ..................................................................................71
B.3 Dimensions of an OLite precision frame H4 x V1 ..................................................................................72
B.4 Dimensions of an OLite precision frame H4 x V2 ..................................................................................73
B.5 Dimensions of an OLite module.....................................................................................................74
B.6 Dimensions of an OLite 510 module assembly.....................................................................................75
B.7 Dimensions of an OLite 612 module assembly.....................................................................................76
B.8 Dimensions of an OLite control box.................................................................................................77
B.9 Dimensions of the mounting brackets of the control box...........................................................................78
C. Order info ............................................................................................................79
C.1 Spare part order info ................................................................................................................80
Index......................................................................................................................83
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007 1
Table of contents
2 R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing a fixed OLite LED display.
Furthermore, it includes several cautions to prevent damage to the OLite assemblies and modules. Ensure that you understand
and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing your OLite LED display.
After this chapter, additional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these
“warnings” and “cautions” as well.
Overview
• Safety guidelines
• Important safety instructions
• Important warnings
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
3
1. Safety
1.1 Safety guidelines
Personal protection
WARNING: Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING: Be aware of suspended loads.
WARNING: Wear a hard hat to reduce the risk of personal injury.
WARNING: Be careful while working with heavy loads.
WARNING: Mind your fingers while working with heavy loads.
Installation personnel
This installation must be performed by authorized and qualified technical personnel only.
Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of
such safety critical systems.
Caution
Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions.
To do otherwise increases the risk of hazards and injury to the user.
Assembly parts are designed for intended use only in conjunction with Barco OLite displays.
Do not modify and/or replicate any component. Barco uses specific
materials and manufacturing processes in order to achieve part
strength. Consult Barco for assistance with custom applications.
Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application.
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise
maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and
inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling
capability of the part.
Barco recommends inspections at regular interval
s for all installations and increasing in frequency for more critical installations. If
a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced
immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
4
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
1. Safety
1.2 Important safety instructions
Instructions:
• Read these instructions.
• Keep these instructions.
• Heed all warnings.
• Follow all instructions.
• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer
for further advice should any doubts exist regarding any cleaning procedure.
• Do not block ventilation openings. Install in accordance with the manufacturers instructions.
• Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that
produce heat.
• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets/plugs are damaged
then replacement of the defective parts must be undertaken immediately.
• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point
where they exit from the apparatus. Replace damaged power/data cords immediately.
• Only use attachments/accessories specified by the manufacturer.
• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this
apparatus when unused for long period of time.
• Refer all servicing to qualified service technicians/personnel. Servicing is required when the apparatus has been damaged in
any way, such as power-supply cord or plug is damaged, the apparatus does not operate normally, or has been dropped.
• Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use ca
ution during lifting/moving
or transporting to avoid damage by possible tipping.
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
5
1. Safety
1.3 Important warnings
Important warnings:
Risk of electric shock:
Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing
to qualified service personnel.
RISK OF ELECTRICAL SHOCK
DO NOT OPEN
CAUTION
CAUTION : TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK)
NO USER-SERVICEABLE PARTS INSIDE
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL
The lightning flash with an arrowhead within a triangle is intended to tell the user that p
arts inside this product may cause a risk of
electrical shock to persons.
The exclamation point within a triangle is intended to tell the user that important operating and/or servicing instructions are included
in the technical documentation for this equipment.
Maximum and minimum ambient temperature:
The maximum ambient temperature for the LED wall is 40 °C, the minimum temperature is -20 °C.
High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric
shock due to high leakage current, proper grounding of the installation is required.
Flammable materials:
Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation
should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must
be provided.
ESD and LED’s:
LED components used in OLite devices are ESD (Electro-Static Discharge) sensitive. To prevent the possibility of destroying LED
components do not touch either in operation or while switched off.
Risk of electric shock / Risk of fire: To protect against risk of fire by overloading of power cables, MAXIMUM two (2) OLite control
boxes may be connected in parallel. Each power source cab
le supplying MAXIMUM two (2) OLite control boxes should be protected
by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one OLite control box requires
200-240 VAC, 50–60 Hz, 4.22 amps at 230 VAC.
Disconnect device:
When the appliance inlets of the individual tiles a
re not accessible, the socket outlets supplying the rack shall be installed near the
equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
This equipment MUST be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding
type plug will expose you to the risk of electric sh
ock.
Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding
conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical
installation should be protected by an appr
opriately rated disconnect switch, circuit breakers and Ground Fault Current Interrupters.
The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN
60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to.
Mains cords:
The power cords delivered with this sys
tem have special properties for safety. They are not user serviceable. If the power cords are
damaged, replace them only with new ones. Never try to repair a power cord.
Data cables:
The data cables provided with this system have special properties for safety. They are not user serviceable. If the data cables are
damaged, replace them only with new on
es. Never try to repair a data cable. Per requirements of the National Electrical Code®
in the USA , the length of a data cable must not exceed 42 m (140 feet). Avoid exposure of data cables to accidental contact with
lightning or power conductors.
6
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
2. Installation requirements
2. INSTALLATION REQUIREMENTS
About this chapter
This chapter enumerates the mechanical requirements for the support structure, the electrical requirements to power up the OLite
display and the system requirements to run the control software efficiently.
Overview
• Mechanical requirements
• Electrical requirements
• System requirements for the Control software
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
7
2. Installation requirements
2.1 Mechanical requirements
Support structure
The support structure has to be provided and installed by the customer because it varies from system to system. Although, the
following must be taken into account and must be precisely calculated on individual basis:
1. Weight tolerances : Ensure that the support structure and the floor on which or the wall against which the support structure
has to be installed, is able to handle the complete weight of the fixed OLite LED display.
2. Environmental conditions : Humidity, wind, temperatures, rain, etc.
3. Location : Outdoor, altitude, etc.
4. Ground stability
5. Front clearances : For optimal impact ensure that there is sufficient free area in front of the OLite display and respect the
minimum viewing distance.
6. Local regulations regarding such installations
WARNING: Never construct an OLite if there is uncertainty regarding the stability of an installation or the
load holding capabilities. If there are doubts on a systems viability, consult Barco for advice on professional
rigging organizations.
Example of support structure
The support structure in this example is purely illustrative for a 7 x 3 fixed OLite display. Several variants of support structures are
possible for the same size of fixed OLite display. Contact Barco for more information.
Image 2-1
Left: support structure only; right: same support structure with location of precision frames and OLite assemblies.
Attachment points
Barco provides fixation plates and brackets to attach the OLite precision frames to the support structure. Therefore, the support
structure must be equipped with attachment points and it’s o
bvious that the size of these attachment points must match the size of
the fixation plate. The quantity and the location of the attachment points on the support structure depends on the height and the
width of the OLite display. Consult Barco to know the amount and exact location of the attachment points for your OLite display.
300
212
260
130
1
7
D
C
B
A
Image 2-2
Fixation plate with fixation brackets and shim plates (8 pieces: R9853415). Dimensions given in millimeters.
A Fixation plate.
B Fixation bracket.
C 2 mm shim plate.
D 1 mm shim plate.
8
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
2. Installation requirements
It’s recommended to integrate a service platform in the support structure. Such a platform allows a fast and
easy intervention, if required.
CAUTION: A lot of energy is transferred into heat, which requires a certain amount of airflow at the rear of
the OLite. For that sufficient free space should be available behind the display to ensure a good ventilation.
The higher the display the more free space is required.
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007 9
2. Installation requirements
2.2 Electrical requirements
Power requirements
One OLite control box requires 200-240 VAC, 50–60 Hz, 4.22 amps at 230 VAC. Note that one OLite control box can drive maximum
two fixed OLite assemblies placed vertically next to each other, which correspond with a display surface of 0.6 m². Each OLite control
box has a power loop through connector. However, MAXIMUM two (2) OLite control boxes may be connected in parallel. So, one
power source cable has to be provided per two (2) control boxes. Every power source cable should be protected by a circuit breaker
or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada).
Barco provides a range of power boxes, which meet the requirements of your fixed OLite display. Contact
Barco for more information about power boxes and power requirements for your fixed OLite display.
Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding
conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical
installation should be protected by an appropriately rated disconnect switch, circuit break
ers and Ground Fault Current Interrupters.
The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN
60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to.
Disconnect device:
When the appliance inlets of the individual tiles are not accessible, the socket outlets sup
plying the rack shall be installed near the
equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
This equipment MUST be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding
type plug will expose you to the risk of electric shock.
10
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
2. Installation requirements
2.3 System requirements for the Control software
Before you begin
Is assumed you are familiar with the Windows operating system at your site.
The CD-ROM in your package contains a Windows-based installation program. You can install the software from the CD-ROM.
System requirements
Minimum specifications :
• Hardware
- PC Pentium III or equivalent, 1 GHz
-512MbRAM
- Free hard disk space: 300 Mb
- XGA resolution (1024 x 768)
- Serial communication port
• Software
- Windows 2000, Windows XP Home or Windows XP Professional
Recommended specifications :
• Hardware
- PC Pentium IV or equivalent, 2.4 GHz
-512MbRAM
- 300 Mb hard disk free space
- SXGA resolution (1280 x 1024) with 32 Mb video memory
- Serial communication port
• Software
- Windows XP Professional
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
11
2. Installation requirements
12 R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
3. Components of a fixed OLite display
3. COMPONENTS OF A FIXED OLITE DISPLAY
System overview
The fundamental elements of a fixed OLite display are:
• Solid support structure (see "Mechanical requirements", page 8).
• OLite precision frames.
• OLite module assemblies.
• OLite control boxes.
• Power boxes.
• Digitizer.
• Control software.
Block diagram of a fixed OLite display
Digitizer
Control
PC
Power
box
Sources
OLite OLite OLite OLite OLite OLite OLite OLite OLite OLite OLite OLite
OLite
control box
OLite
control box
OLite
control box
OLite
control box
OLite
control box
OLite
control box
Image 3-1
About this chapter
This chapter describes the typical components and accessories, used in a fixed OLite LED-wall, more in detail. For other, commonly
used components in Barco LED displays like power boxes, digitizer, fibe
rlink, compact link and control software, we refer to the
manual of these components for more information about use and installation.
Overview
• OLite precision frames
• OLite control box
• OLite module
• OLite module assembly
• Power boxes
• Digitizer
• Fiberlink system
• Control software
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
13
3. Components of a fixed OLite display
3.1 OLite precision frames
Introduction
The basic building blocks of an OLite display are the OLite precision frames. These precision frames, which are mounted and
levelled upon a solid support structure, allow a fast and correct installation of the OLite module assemblies and OLite control boxes.
Due to the multitude of possible screen sizes/configurations Barco offers four different sizes of precision frames. The size of the
precision frames is expressed in a number of OLite module assemblies, which fit horizontally and vertically in such a frame. Each
precision frame is available in a standard version and in a seaworthy version.
• H3 x V1 standard (R9855845)
• H3 x V2 standard (R9855846)
• H4 x V1 standard (R9855847)
• H4 x V2 standard (R9855848)
•H3xV1seaworthy(R98558455)
•H3xV2seaworthy(R98558465)
•H4xV1seaworthy(R98558475)
•H4xV2seaworthy(R98558485)
Image 3-2
OLite precision frames: H3 x V1.
Image 3-3
OLite precision frames: H3 x V2.
Image 3-4
OLite precision frames: H4 x V1.
Image 3-5
OLite precision frames: H4 x V2.
CAU
TION
: OLite precision frames are only to be used in conjunction with Barco fixed OLite module assem-
blies.
Fixation plate and brackets
Bar
co provides fixation plates to attach the OLite precision frames with the support structure. Each fixation plate is standard equipped
with two brackets and four shim plates (1 mm and 2 mm thickness), which can be used to level the precision frames.
14
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
3. Components of a fixed OLite display
D
C
B
A
Image 3-6
OLite fixation bracket (R9853415).
A Attachment plate.
BBracket.
C 2 mm shim plate.
D 1 mm shim plate.
Recognizing the top side of the OLite precision frames
It is important that you recognize the front and top side of the OLite precision frames, because during installation you have to be
sure that the top side of each precision frame is facing upwards. The front side of each precision frame contains an engraved text
“FRONT”. The precision frames have to be installed so that the text “F
RONT” is readable from left to right. See detailed illustration
below.
Image 3-7
Left and/or bottom side removal of the OLite precision frames
For transport reasons all the precision frames are delivered with all the sides attached. To join two precision frames together, one
of the two sides at the adjoining edge, has to be removed.
Either none, one or two sides of the precision f
rame have to be removed, depending on its location in the complete wall assembly.
The sides that need to be detached are either the left side or the bottom side or both, because framework of the OLite display is
built from left to right and bottom to top.
• No sides need to be detached from the first precision frame (A), which is located in the lower left corner of the OLite display.
• From the precision frames located in the bottom row (B) of the OLite display, only the left side needs to be detached.
• From the precision frames located in the
left column (C) of the OLite display, only the bottom side needs to be detached.
• From all other precision frames (D) in the OLite display as well the left as the bottom side need to be detached.
R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
15
3. Components of a fixed OLite display
Image 3-8
Example of a precision frame assembly for a 7 x 3 OLite fixed displa
y.
Keep two corner brackets available after removing the left and th
e bottom side of the same precision frame.
You will need these two corner brackets while installing the precision frame into the LED-wall assembly.
16 R59770056 FIXED OLITE DISPLAY (MK2) 07/02/2007
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Barco OLite 510 Fixed Installation guide

Barco
Brand
Barco
Model
OLite 510 Fixed
Type
Installation guide
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