Projecta IC2500W User manual

IC2500W
Projecta
Brand
Projecta
Model
IC2500W
Category
Car battery chargers
Type
User manual

This manual is also suitable for

INTELLI-CHARGE
7 STAGE SWITCHMODE
BATTERY CHARGER
P/No.s IC2500, IC2500W, IC3500, IC5000, IC800-24
2
IMPORTANT SAFETY INFORMATION
Please read this manual thoroughly before use and store in a safe place for future reference.
WARNING
•Explosivegasesmayescapefromthebatteryduringcharging.Preventflamesand
sparks.Provideadequateventilation.
•Beforecharging,readtheinstructions.
•Forindooruse.Donotexposetorain.
•ForchargingleadacidbatteriesONLY(forthesizeandvoltagespecifiedinthe
specifications table).
•Disconnectthe240Vmainssupplybeforemakingorbreakingtheconnections
to the battery.
•Thebatterychargermustbepluggedintoanearthedsocket-outlet.
•ConnectiontosupplymainsistobeinaccordancewithNationalwiringrules.
•Donotattempttochargenon-rechargeablebatteries.
•Neverchargeafrozenbattery.
•IftheACcordisdamageddonotattempttouse.Itmustbereplacedorrepairedby
aqualifiedperson.
•Corrosivesubstancesmayescapefromthebatteryduringcharginganddamagedelicate
surfaces. Store and charge in a suitable area.
•Ensureallvehicleaccessoriesincludinglights,heaters,appliancesetcareturnedoff
prior to charging.
•Thischargerisnotintendedforusebypersons(includingchildren)withreduced
physical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unless
theyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebya
person responsible for their safety.
•Youngchildrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
3
7-STAGE AUTOMATIC CHARGING
Thisisafullyautomaticbatterychargerwith7chargestages.
Automaticchargingprotectsyourbatteryfrombeingoverchargedsoyoucanleavethe
charger connected to the battery indefinitely.
7-stagechargingisaverycomprehensiveandaccuratechargingtechniquethatgives
your battery longer life and better performance compared to using traditional chargers.
Projecta’s Intelli-Charge chargers can be adjusted to suit a number of different battery
typesincludingGEL,AGM,WETandCalcium.Thechargerscanalsohelprestoredrained
and sulphated batteries.
The7chargestagesare:
Desulphation;SoftStart;Bulk;Absorption;Analysis;ReconditionandFloat.
1. DESULPHATION
Rejuvenates sulphated
batteries with a high
frequency pulse.
2. SOFT START
Increases battery life
by gently starting to
charge the battery.
3. BULK CHARGE
Reduces charging
time by delivering
maximum charge to
set voltage.
4. ABSORPTION
Ensures a full
charge to the
battery without
overcharging.
EQUALISATION
(Calcium mode only)
Returns a full
hydrometer reading
to calcium batteries
by removing acid
stratification.
5. ANALYSIS
Tests the battery to
ensure fully charged.
6. RECONDITION
Restores battery
health to deeply
discharged batteries
by equalising
the cells.
7. FLOAT
Float charge
maintains the
battery at 100%
charge.
VOLTAGE
CURRENT
(AMPS)
DESULPHATION
TheDesulphationstageisdesignedtobreakdownsulphationoccurringinbatteries
thathavebeenleftflatforextendedperiodsoftime,returningthembacktofullcharge.
Sulphationoccurswhenlead-sulphatehardensandclogsupthebatterycells.
SOFT START
Thisisapreliminarychargeprocessthatgentlyintroducespowertothebattery,
protecting the battery and increasing battery life.
BULK (CONSTANT CURRENT)
TheBulkstagereduceschargingtimebychargingthebatteryatthemaximum
rate(constantcurrent)toasetvoltage,atwhichpointthebatteryisapproximately
80% charged.
4
ABSORPTION (CONSTANT VOLTAGE)
Theabsorptionstagechargesthebatteryto100%byadjustingthechargerateallowing
thebatterytoabsorbmorepower.
EQUALISATION (CALCIUM MODE ONLY)
Designedespeciallyforcalciumbatteries,thisstagereturnscalciumbatteriestofull
servicebyremovingacidstratificationoftheelectrolyte.
ANALYSIS
Theanalysismodeteststhebatterytoensurethatithastakenthecharge;ifthe
batterypassesthetestthechargerwillproceedtothefloatstage,butifthebattery
failsthetest,thechargerwillapplyareconditionchargetotrytoreturnthebattery
to full charge.
RECONDITION
If after charging, the battery is unable to hold the charge the battery reconditioning
functionisinitiatedautomatically.Thisismostlikelytotakeplaceonbatteriesthat
havebeendeeplydischarged,priortocharging.TheReconditionmodewillthenrun
for4hoursandattheendwillretestthebattery.TheIntelli-Chargebatterycharger
willperformthereconditionchargeupto3timesbeforeswitchingthechargingcycle
toFloatwithanerrorindication.
FLOAT
TheFloatstagemaintainsthebatteryat100%chargewithoutoverchargingor
damagingthebattery.Thismeansthechargercanbeleftconnectedtothebattery
indefinitely.
5
BATTERY CHEMISTRY SELECTION
TheMulti-Chemfunctionallowsyoutosetthechargingprofiletosuiteachbattery’s
chemistrytype(GEL,AGM,WETandCalcium).Thisensurescorrectandthorough
chargingandmaximisesbatteryperformanceandbatterylife.Thefollowingsection
describes the charge profiles for each chemistry type.
POWER SUPPLY (CONSTANT VOLTAGE OF 13.8 VOLTS)
Thissetsthechargerinpowersupplymodegivingaconstantvoltageof13.8VDC.
Thismodeisbestusedwhereappliancesaredrawingpowerfromthebattery,for
exampleaFridge.
GEL (MAX VOLTAGE OF 14.1 VOLTS)
ThischargemodeisdesignedforGELbatteriesandhasamaximumchargevoltage
of14.1V.NotethatsomeGELbatteriesrequireahigherchargevoltagesuchas14.4V.
TheAGMmodecanbeusedifthisisrequired.
AGM (MAX VOLTAGE OF 14.4 VOLTS)
ThischargemodeisdesignedforAGMbatteriesandhasamaximumchargevoltage
of14.4V.
WET (BULK AND ABSORPTION 14.7 VOLTS, RECONDITION UP TO 16 VOLTS)
ThischargemodeisdesignedforWETbatteriesandhasamaximumchargevoltage
of14.7VduringBulkandAbsorptionstagesand16.0VduringtheReconditionstage.
CALCIUM (BULK AND ABSORPTION 14.7 VOLTS, EQUALISATION AND
RECONDITION UP TO 16 VOLTS)
ThischargemodeisbestsuitedforCalciumbatteriesthathavebeendeeplydischarged
andrequireanequalisationchargetorestoreafullelectrolytereading.Ifthebattery
requiresasimple‘top-up’,theWETchargemodecanbeused.
66
FEATURES
ADJUSTABLE CHARGE RATE
Thecharger’soutputcanbeadjustedtosuitthesizeofthebatteryforoptimum
charging.
REMOTE CONTROL DISPLAY*
Controlandmonitorthecharger’sperformancefromaremotecontroldisplay,allowing
thechargertobeflushorsurfacemountedoutofthewayandoutofsight.Thebattery
charger and remote are synchronised for operation either locally or by remote.
RUBBER END CAPS (IC2500W ONLY)
Protectiverubbermouldedendcapsforthetoughestworkshopconditions.
TEMPERATURE COMPENSATION*
Thetemperaturesensormonitorsthebatterytemperatureandadjusts(compensates)
thecharger’soutputtopreventovercharging.Thisisidealforbatteriesusedinwarmer
climatesorenvironments.
SWITCHMODE TECHNOLOGY
LCD SCREEN & LED INDICATORS
POLARITY PROTECTION
OVER TEMPERATURE PROTECTION
MOUNTING INSTRUCTIONS
MOUNTING BATTERY CHARGER
Intelli-Charge chargers are designed for indoor,
outofweatheruseonly.Ensurethatboth
chargerandbatteryareinawell-ventilated
space during charging.
Thebatterychargerendplatesincludeamounting
flangeforeasymounting.Ifpermanentlyfixedthe
chargershouldbemountedtoasuitablehorizontal
orverticalpanel,withatleast10cmclearancefrom
theendplatestoprovideadequateventilationfor
the cooling fan.
12V 35A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
VOLTS/AMPS CHARGE RATE BATTERY TYPE RECONDITION
ON
OFF
3.5mm
mounting hole
*NotincludedwithIC2500W
7
MOUNTING REMOTE CONTROL
FLUSH MOUNT
•Cuta93mmx70mmholeintothedesiredmountingsurfacetosuitthesupplied
mounting plate.
•Positionthemountingplateintotheholewiththesidelabelled‘FLUSHMOUNT’
facingoutwardsandscrewthesuppliedscrewsintothemountingsurfaceasper
thebelowillustration.
•Cliptheremotecontrolintothemountingbracket.
SURFACE MOUNT
•Positionthesuppliedmountingplateontothedesiredmountingsurfacesotheside
labelled‘SURFACEMOUNT’isfacingoutwardsandscrewthesuppliedscrewsinto
themountingsurfaceasperthebelowillustration.
•Drilla15mmcableexitholeintothemountingsurface,ensurecableexitholeis
positioned directly in the middle of the mounting plate.
•Positiontheremotecontrolintotheremotecontrolsurroundasperthebelow
illustration and clip into the mounting bracket.
BULK
CHARGE
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
BULK
CHARGE
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
F L U S H M O U N T
F L U S H M O U N T
S U R F A C E M O U N T
BULK
CHARGE
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
BULK
CHARGE
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
F L U S H M O U N T
F L U S H M O U N T
S U R FA CE MO U N T
REMOVING REMOTE CONTROL
FLUSH MOUNT
1.Pulltheremotecontrolsidewaysandfirmlylift
2.Theremotewillclickoutofplace
SURFACE MOUNT
1.Holdingtheremoteoneitherside,pushupwards.
2.Squeezethesidestogethertoliftaway.
8
BULK
CHARGE
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
BULK
CHARGE
POWER ON
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
POWER ON
BULK
CHARGE
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
BULK
CHARGE
POWER ON
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
POWER ON
BULK
CHARGE
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
BULK
CHARGE
POWER ON
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
POWER ON
BULK
CHARGE
POWER ON
FULLY
CHARGED
RECON
CHARGE
BAT TYPE
VOLT/AMP
ABSORB
9
CONTROLS
Thebatterychargerandremotecontrol*interfacesaresynchronisedandidenticalin
operationallowingyoutomonitorthebatterycharger’sperformanceandcustomisethe
chargesettingstobestsuityourbattery.Thefunctionofeachbuttonisexplainedbelow:
1. VOLT/AMP: ChangeLCDscreendisplayfrombatteryvoltagetoinputcurrent
2. CHARGE RATE: Setthechargeratetosuitthesizeofthebattery
3. BATTERY TYPE: Set the charging profile to suit the battery’s chemistry type
4. RECONDITION: Initiate recondition mode
1
2
3
4
1
2
3
4
*RemotenotincludedwithIC2500W
LED CHARGE INDICATORS
BATTERY CHARGER & REMOTE CONTROL*
ThesebatterychargersincludecolouredLEDsthatilluminatevarioussignalstoindicate
different stages of charging.
LED LED SIGNAL & STAGES OF CHARGING
Desulphation SoftStart Bulk Absorption/ Analysis Recondition Float
Equalisation
BulkCharge FastFlash SlowFlash SolidOn – – SlowFlash –
(Blue) ----- ––– –––––– –––
Absorption – – – SolidOn SlowFlash SlowFlash –
(Blue) –––––– ––– –––
FullyCharged – – – – – – SolidOn
(Green)
––––––
PowerOn SolidOn:Normal
(Red) Flashing:Fault(SeeFaults&Errors,page16)
*RemotenotincludedwithIC2500W
10
11
CHARGING INSTRUCTIONS
STEP 1 – CHECK THE ELECTROLYTE LEVEL
Priortochargingthebattery,removetheventcapsandchecktheelectrolytelevel(not
requiredonsealed&maintenancefreebatteries).Theelectrolyteshouldbe6mm(1/4”)
abovethebattery’splates.Iflow,topupwithdistilledwatertothecorrectleveland
refittheventcaps.
STEP 2 – CONNECT TO BATTERY
Therearethreeoptionsforconnectingtobattery.
Step2A–Connectingtoabatterythatisoutofthevehicle
Step2B–Connectingtoabatteryfittedtoavehicle
Step2C–Permanenthardwiringconnectiontoabattery
STEP 2A – BATTERY OUT OF VEHICLE
ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batterypost.
ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)batterypost.
12V 35A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
VOLTS/AMPS
CHARGE RATE BATTERY TYPE RECONDITION
ON
OFF
Connection out of vehicle
Positively earthed
ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)battery
terminal.
ConnecttheREDlead(batteryclip)fromthechargertothevehicle’schassisawayfrom
thefuellineormovingparts.
12
12V 35A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
VOLTS/AMPS
CHARGE RATE BATTERY TYPE RECONDITION
ON
OFF
Connection in vehicle
(positively earthed)
12V 35A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
VOLTS/AMPS CHARGE RATE BAT
TERY TYPE RECONDITION
ON
OFF
Connection in vehicle
(negatively earthed)
STEP 2B – BATTERY IN VEHICLE
DetermineifthevehicleisPositively(+)orNegatively(-)earthed.Negativelyearthed
vehicleshaveacable(usuallyblack)fromtheNegativebatteryterminaltothevehicle’s
chassis.
Negatively earthed (most vehicles)
ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batteryterminal.
ConnecttheBLACKlead(batteryclip)fromthechargertothevehicle’schassisaway
fromthefuellineormovingparts.
13
STEP 2C – PERMANENT HARD WIRING
ItispossibletohardwiretheDCchargingleadstothebatteryforpermanentinstallations.
TheDCleadsarepre-wiredwithcablelugstomakethisprocesseasier.
Itisrecommendedtofitacircuitbreakerorinlinefusewiththefollowingratings.(Seebelow)
IC2500&IC2500W=30Amp
IC3500=50Amp
IC5000=100Amp
IC800-24=12Amp
Connection:
1. UnscrewandremovethebatteryclipsfromtheDCleadsusinga4mmallenkey.
Note:Thesebatterychargersincludesensorwiresthatrunparalleltoboththe
positiveandthenegativeDCleads.Thisallowsforaccuratevoltagemeasurements
tobetakendirectlyfromthebattery.ItisstronglyrecommendednottocuttheDC
leadsduringinstallation.HoweveriftheDCleadsarecut,ensurethatthesensor
wiresareincludedinbothpositiveandnegativeconnections.
2. ConnectacircuitbreakerorinlinefusetotheREDPositive(+)lead(includesensor
wireifDCleadhasbeencut).
3. Connectashortcabletotheotherendofthecircuitbreakerorinlinefuse&connect
tothePositive(+)batterypost.
4. ConnectthecablelugfittedtotheBLACKleadtotheNegative(-)batterypost
(includesensorwireifDCleadhasbeencut).
5. Fitthecorrectlyratedfuse(inlinefuseapplicationsonly).
IfthechargerisusedinaPermanent/HardWiredapplicationandthevehiclewillnotbe
usedforsometime,itisbesttoleavethechargerconnectedtomainspower(turned‘On’)
so that it can maintain the battery fully charged.
Ensureanymodificationtothe240Vmainsleadiscarriedoutbyaqualifiedperson
andthatconnectiontosupplymainsisinaccordancewithNationalwiringrules.
Inline fuse Ring terminal
14
STEP 3 – REMOTE CONTROL* & TEMPERATURE SENSOR* (OPTIONAL)
Ifyourequirethetemperaturesensorandremotecontrol,installbeforeconnectingthe
chargerto240Vmainspower.Theseaccessoriesareoptional;thechargerwilloperate
normallywithorwithoutaccessoriesbeingfitted.
Toinstalltheremotecontrol,insertthedataplugintothedatasocketattherearofthe
battery charger.
Cablelength:4.5metres.
Warning:Ensurethecableissecuredsafelyawayfrommovingparts.
Installing Temperature Sensor
Toinstallthetemperaturesensor,inserttheplugintothetemperaturesensorsocketat
therearofthebatterycharger.Installtheringterminaltothenegativebatteryterminal.
Cablelength:1.8metres
Warning: Ensurethecableissecuredsafelyawayfrommovingparts.
STEP 4 – CONNECT TO 240V MAINS POWER
Connectthebatterychargertothe240Vmainspoweredsocketandturnonthemains
power.TurnbatterychargerOn/Offswitchtoon.
*NotincludedwithIC2500W
15
STEP 5 – SET CHARGE RATE
Thechargerateshouldbesetaccordingtothesizeofthebattery.Seetherecommended
chargeratesforvariousbatterysizesinthetablebelow.
(Notallouputsareavailableonallmodels)
a.PresstheCHARGERATEbutton.TheLCDscreenwillflashthepresentsetting.
b.PresstheCHARGERATEbuttonrepeatedlyuntildesiredsettingisdisplayed.
c.WaitfortheLCDscreentostopflashing.
Note: Failuretowaitforthescreentostopflashingwillcausethechargeratetodefault
toprevioussetting.
ADJUSTABLE CHARGE RATES: 12 VOLT BATTERIES
CHARGE RATE BATTERY SIZE (12V)
DeepCycle(AH) Automotive(CCA) Marine(MCA) Time(Hours)
2Amp 14–40 80–240 110–330 7–24
6Amp 40–120 240–720 330–1000 7–24
8Amp 60–160 360–1000 500–1300 7–24
12Amp 80–240 480–1440 660–2000 7–24
16Amp 110–320 660–1900 930–2700 7–24
25Amp 170–500 1000–3000 1400–4200 7–24
35Amp 240–700 1440–4200 2000–5800 7–24
50Amp 350–1000 2100–6000 2900–8300 7–24
ADJUSTABLE CHARGE RATES: 24 VOLT BATTERIES
CHARGE RATE BATTERY SIZE (24V)
DeepCycle(AH) Automotive(CCA) Marine(MCA) Time(Hours)
2Amp 14–40 80–240 110–330 7–24
4Amp 30–80 180–480 250–650 7–24
6Amp 40–120 240–720 330–1000 7–24
8Amp 60–160 360–1000 500–1300 7–24
STEP 6 – SET BATTERY CHEMISTRY TYPE
BatteryChemistryshouldbeselectedbythetypeofbatterybeingcharged(refertothe
batterymanufacturer’sspecificationsforbatterytype).Refertopages4and5fora
detailedexplanation.
Forexample,ifyouarecharginganAGMbattery,thenAGMmodewillneedtobe
selected.Thiscanbedonebythefollowingprocedure:
a.PresstheBATTERYTYPEbutton.TheLCDscreenwillflashthepresentsetting.
b.PresstheBATTERYTYPEbuttonrepeatedlyuntildesiredsettingisdisplayed.
c.WaitfortheLCDscreentostopflashing.
Note:Failuretowaitforthescreentostopflashingwillcausethechargeratetodefault
toprevioussetting.
16
STEP 7 – CHARGING
DuringnormalchargingtheLCDscreenwilldefaulttotheVOLTSdisplay;toviewinput
currentpresstheVOLTS/AMPSbutton.
DuringEqualisationandRecondition,theLCDscreenwilldisplayrapidhorizontallines.
STATUS LCD DISPLAY
Equalisation(CalciumOnly)
Recondition(Auto) –––
–––
–––
Recondition(Manual) Rapidhorizontal(scrolling)lines
TheLEDindicatorswillalsoilluminateandflashvarioussignals,indicatingthedifferent
stagesofcharging.Refertopage7foradiscriptionofLEDsignals.
Whenthebatteryisfullycharged,thegreenFULLYCHARGEDLEDwillilluminate.This
isknownasthefloatstageandthechargercanbeleftconnectedtothebatterywithout
overcharging.
IftheredPOWERLEDisflashing,ortheLCDscreendisplaysanerrorsignal,there
isafault;refertothe“Fault&Errors”explanationonpage15ofthismanual.
STEP 8 – DISCONNECTION
Ensurethe240Vmainsswitchisturnedoffandthechargerisdisconnectedfrom
the240Vmainspower.
Battery out of vehicle
RemovetheBLACKlead(batteryclip)fromthebattery.
RemovetheREDlead(batteryclip)frombattery.
Battery in vehicle
Removethechassisconnection.
Removethebatteryterminalconnection.
STEP 9 – CHECK THE ELECTROLYTE LEVEL (CALCIUM MODE ONLY)
Checktheelectrolytelevelandtopupifrequired.
17
INITIATING RECONDITION MODE
Thereconditionmodecanrestorebatteriesfromadeeplydischargedstateby
equalisingthecells(equalisationcharge)ensuringtheyareoperatingatfullcapacity.
Areconditionchargeshouldbeperformedperiodicallytooptimisethebattery’shealth
and performance.
STEP 1
FollowSTEPS1to6ofthe“ChargingInstructions”ofthisbooklet.
Ensurethebatteryisremovedfromthevehicletopreventthebattery’selectrolyte
fromspillingoveranddamagingthecarorenginebay.
STEP 2 – PRESS THE RECONDITION BUTTON
Thechargerwillbeinthismodefor4hours.DuringreconditiontheLCDscreenwill
displayrapidhorizontallines.Uponcompletionoftherecondition,thechargerwill
proceed to carry out a normal charge on the battery.
STEP 3
FollowSTEPS7to9oftheChargingInstructionsofthisbooklet.
LOCKING THE REMOTE CONTROL
LockingtheremotecontrolwilldisabletheCHARGE,BATTYPE&RECONkeysfrom
use.Thisfunctionisidealforhirevehiclesetcasitpreventsthechargerssettingsfrom
beingalteredifthekeysaretouched.WhenlockedtheVOLT/AMPkeywillstillworkto
displaythevoltsoramps.
Tolock;pressandholdthe‘CHARGE’and‘BATTYPE’keysfor3secondsuntilyouhear
abeep.Thisindicatesthekeysarenowlocked.
Tounlock;pressandholdand‘CHARGE’and‘BATTYPE’keysfor3secondsuntilyou
hearanotherbeep.Thisindicatesthekeysarenowunlocked.
FAULTS & ERRORS
Therearethreeerrorcodesthatmaybedisplayed.Thesewillbedisplayedinthe
followingway:
LCD Power On LED Fault Remedy
Err SlowFlashing Shortcircuitorreverse
connection of the clips
Check clips are not
touching each other
OR
Check the clips are
correctly connected
to the battery
F01 FastFlashing Bulkcharginghas
timed out and stopped
after 22 hours
Batterymaybefaulty
– SlowFlashing Thechargerhas
entered recondition
mode 3 times and
has timed out
Batterymaybefaulty
and may need replacing
OR
Thereisaloadonthe
battery causing the
batterytofailAnalysis
OTP FastFlashing Thechargerhas
overheatedandhas
switchedoff
Ensureadequate
ventilationaround
the charger
OLC FastFlashing Sensorwiresarenot
connected to the
positive/negative
connections
IfDCleadshavebeen
cutforhardwiring,check
sensorwiresareincluded
inbothpositive&negative
connections(Refer
topage13,point1)
OCP FastFlashing Thechargerhas
encountered an error
ContactBrown&Watson
International
18
19
SPECIFICATIONS
P/No. IC2500 & IC2500W IC3500 IC5000 IC800-24
Type 7stage 7stage 7stage 7stage
Input(nominal) 240VAC,50Hz 240VAC,50Hz 240VAC,50Hz 240VAC,50Hz
InputPower 792W 1080W 1488W 480W
OutputVoltage 12V 12V 12V 24V
OutputCurrent 2,6,12,25A 2,8,16,35A 2,6,12,25,50A 2,4,6,8A
MinimumStartVoltage 2.5V 2.5V 2.5V 4.5V
BackDrain 1mA 1mA 1mA 1mA
CHARGE CONTROL
Desulphation Highfrequency Highfrequency Highfrequency Highfrequency
Pulse charge Pulse charge Pulse charge Pulse charge
upto11V upto11V upto11V upto22V
SoftStart Halftheratedset Halftheratedset Halftheratedset Halftheratedset
currentupto12V currentupto12V currentupto12V currentupto24V
Bulk Setcurrentupto: Setcurrentupto: Setcurrentupto: Setcurrentupto:
14.1V(GEL), 14.1V(GEL), 14.1V(GEL), 28.2V(GEL),
14.4V(AGM), 14.4V(AGM), 14.4V(AGM), 28.8V(AGM),
14.7V(WET), 14.7V(WET), 14.7V(WET), 29.4V(WET),
14.7V(CALCIUM) 14.7V(CALCIUM) 14.7V(CALCIUM) 29.4V(CALCIUM)
Absorption Constantvoltageuntilcurrentdropstothefollowingsetpoints:
2Ampsetting:0.3A 2Ampsetting:0.3A 2Ampsetting:0.3A 2Ampsetting:0.3A
6Ampsetting:0.9A 8Ampsetting:1.2A 6Ampsetting:0.9A 4Ampsetting:0.6A
12Ampsetting:1.8A 16Ampsetting:2.4A 12Ampsetting:1.8A 6Ampsetting:0.9A
25Ampsetting:3.75A 35Ampsetting:5.25A 25Ampsetting:3.75A 8Ampsetting:1.2A
50Ampsetting:7.5A
Equalization Constantcurrent Constantcurrent Constantcurrent Constantcurrent
(Calciummodeonly) (2.0–3.75A)upto16V (2.0–5.25A)upto16V (2.0–7.5A)upto16V (2.0A)upto32V
thenholdfor1hour thenholdfor1hour thenholdfor1hour thenholdfor1hour
or12hourtimeout or12hourtimeout or12hourtimeout or12hourtimeout
Analysis Monitorsbatteryfor90sec
Recondition Constantcurrent Constantcurrent Constantcurrent Constantcurrent
(0.3–3.75A)for (0.3–5.25A)for (0.3–7.5A)for (0.3–1.2A)for
4hourslimitedto: 4hourslimitedto: 4hourslimitedto: 4hourslimitedto:
14.1V(GEL), 14.1V(GEL), 14.1V(GEL), 28.2V(GEL),
14.4V(AGM), 14.4V(AGM), 14.4V(AGM), 28.8V(AGM),
16.0V(WET), 16.0V(WET), 16.0V(WET), 32.0V(WET),
16.0V(CALCIUM) 16.0V(CALCIUM) 16.0V(CALCIUM) 32.0V(CALCIUM)
Float 13.7V 13.7V 13.7V 27.4V
POWER SUPPLY
SetVoltage 13.8V 13.8 13.8V 27.6V
MaximumCurrent 25A 35A 50A 8A
BATTERY RANGE
DeepCycle 14–500Ah 14–700Ah 14–1000Ah 14–160Ah
Automotive 80–3000CCA 80–4200CCA 80–6000CCA 80–1000CCA
Marine 110–4200MCA 110–5800MCA 110–8300MCA 110–1300MCA
TypesofBatteries MosttypesofbatteriesincludingGEL,AGM,WETCELLandCALCIUM
Size(mm) IC2500: 210x81x168 250x81x168 270x81x168 190x81x168
IC2500W: 218x86x174
Weight IC2500: 2.0kg 2.6kg 3.0kg 1.8kg
IC2500W: 2.0kg
20
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
TEMPERATURE
SENSOR
REMOTE
ON
VOLTS/AMPSCHARGE RATE BATTERY TYPE RECONDITION
OFF
24V 8A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
TEMPERATURE
SENSOR
REMOTE
ON
VOLTS/AMPSCHARGE RATE BATTERY TYPE RECONDITION
OFF
12V 25A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
TEMPERATURE
SENSOR
REMOTE
ON
VOLTS/AMPSCHARGE RATE BATTERY TYPE RECONDITION
OFF
12V 35A 7-Stage
POWER ON
BULK CHARGE
ABSORPTION
FULLY CHARGED
TEMPERATURE
SENSOR
REMOTE
ON
VOLTS/AMPSCHARGE RATE BATTERY TYPE RECONDITION
OFF
12V 50A 7-Stage
Display & Charge
Selection Buttons
LCD Screen
Fan
DC Leads
Power Cord
Charge
Status
LEDs
On/Off
Switch
PRODUCT OVERVIEW
Remote
Input
Temperature
Sensor Input
IC2500 IC2500WIC800-24
218
174
86
210
168
81
190
168
81
IC5000IC3500
270
168
81
250
168
81
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Projecta IC2500W User manual

IC2500W
Projecta
Brand
Projecta
Model
IC2500W
Category
Car battery chargers
Type
User manual
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