PortaPivot PAP-2038-V2 User manual

By PortaPivot

ASSEMBLY MANUAL 2038

1

2

8 x Maxxfast CST 4.5x50

8 x DIN ≈965 A-M5x10

4 x SP-CRL

2 x SP-PHE (=NL)

1 x TORX BIT TX 25

1 x TORX BIT TX 20

16 x DIN 988-5x10x1

4 x DIN916-M6x6

4 x Fisher

Duopower 8x40

4 x Maxxfast

CK 6x50

4 x PAP-ADKPB 2 x SP-PZOV 3 mm

2 x SP-PZOV 1.5 mm

2 x SP-PZOV 1 mm

1 x PAP-1W

8 x Maxxfast CST 4.5x50

4 x Fisher Duopower 8x40

1 x SP-PS&KAL

2 x PAP-2W

2 x magnet South/North

4 x ISO 10642 - M4x8

OPTIONAL STEALTHPIVOT NL ACCESSORY SET

OPTIONAL STEALTHPIVOT INSTALLATION TOOL

STEALTHPIVOT NL SET

8 x Maxxfast

CST 4.5x50

8 x DIN ≈965 A

M5x10

4 x SP-CRL

2 x SP-PHD (=XL)

1 x TORX BIT TX 25

1 x TORX BIT TX 20

16 x DIN 988-5x10x1

4 x DIN916-M6x6

4 x Fisher

Duopower 8x40

4 x Maxxfast

CK 6x50

4 x PAP-ADKPB 2 x SP-PZOV 3 mm

2 x SP-PZOV 1.5 mm

2 x SP-PZOV 1 mm

OPTIONAL STEALTHPIVOT XL ACCESSORY SET

STEALTHPIVOT XL SET

2 x PAP-1W 8 x Maxxfast CST 4.5x50

4 x Fisher Duopower 8x40

4 x PAP-2W

4 x magnet South/North

4 x ISO 10642 - M4x8

Not used for 2038 assembly

20 mm

38 mm

GLR68 AWD-GLRMIMA

SAW CUT MARKER

BLACK

SILVER

PAP-KHP-30x9

PAP-2038

PAP-KHP-15x9

PORTAPIVOT 2038 PARTS

3

PAP-MCDS48-11,7x11x11,5

PAP-MMVS

PORTAPIVOT 2038 NL PARTS

2 x PAP-GLIP

4 x GMHSEGP-2.0

4 x PAP-GLBUS

4 x GMHSEAP

4 x GMHSE

8 x DIN ≈965 A-M5x10

4 x ISO 10642 - M4x6

20 x DIN7991-M6x30

1 x PAP-MMTOOL

8 x EASYCLICK 4

PAP-MMVS

PORTAPIVOT 2038 XL PARTS

4 x GMHSDGP-2.0

1 x PAP-MMTOOL

4 x PAP-GLBUS

8 x EASYCLICK 2 x PAP-GLIP

4 x GMHSD

8 x DIN ≈965 A-M5x10

20 x DIN7991-M6x30

4 x GMHSDAP

4 x ISO 10642 - M4x6

5

Hardware

& accessories

StealthPivot XL set

+ optional accessory set

+ optional installation tools

Portapivot 2038 XL set

Made-to-measure

& fully prepared proﬁles

The aluminium proﬁles are delivered in a ﬁrm cardboard tube

which protects the proﬁles during transport and remains

stackable. All assembly accessories, pivot hinges and door grips

are delivered in a separate cardboard box.

PORTAPIVOT 2038 XL EXAMPLE KIT OVERVIEW

6

8 mm tempered glass

Isopropyl alcohol (cleaning alcohol)

Silicone spray

Isopropyl alcohol (cleaning alcohol)

Acetone

Loctite

LOCALLY SOURCED MATERIALS RECOMMENDED TOOLS

Rubber hammer

Bit screwdriver

QuickGrip

7

3

11

11 5,5

5,5

3

min. 136 mm (pivot axis = 87 mm)

(=distance from door leaf edge)

5,5

Portapivot GLASS NL = 232 mm

Door width < 1250 mm

Glass thickness = 8 mm

Top & bottom cavities are identical

PORTAPIVOT 2038 NL PANEL DIMENSIONS (MM)

8

Portapivot GLASS NL = 232 mm

R3

R11

136

Ø15 Ø15

101

R11

101

130.5 or 180.5

R3

26.2

12.75

40.25

49

min 81.5 = pivot axis @ 87

PORTAPIVOT 2038 NL CAVITY DIMENSIONS (MM)

NL

Cavity dimensions

Glass thickness = 8 mm

9

3

11

3

min. 1/3 up to 1/2 of the panel

(=distance from door leaf edge)

5,5

Portapivot GLASS XL = 330 mm

Door width > 1250 mm

Glass thickness = 8 mm

Top & bottom cavities are identical

PORTAPIVOT 2038 XL PANEL DIMENSIONS (MM)

10

min. 1/3 up to 1/2 of the panel

(=distance from panel edge)

Portapivot GLASS XL = 330 mm

234

R11

150 Ø15

R3

26.2

R11

Ø15

35

39.5

32.6

26.2

150

R3

12.75

40.25

PORTAPIVOT 2038 XL CAVITY DIMENSIONS (MM)

XL

Cavity dimensions

Glass thickness = 8 mm

11

1

2

3

Apply the self adhesive rubber

strip onto the panel edge.

Remove the backing strip from

the ﬁrst aluminium glass clamp.

Degrease the application zone ﬁrst with isopropyl alcohol.

INSTALL ALUMINIUM CLAMPS

12

4

5

Carefully bring the clamp in place and

press it against the glass.

Make sure everything is perfectly aligned.

13

6

7

Insert the nylon distance spacers (PAP-GLBUS).

Carefully place the second clamp on top.

14

7Insert and tighten all screws in a left to right alternating pattern.

15

1

2

TIGHTEN FULLY TIGHTEN FULLY

LOCTITE LOCTITE

MOUNT HINGE

16

differencedifference

Height from pivot to pivot in doorway

Pivot to pivot distance on door

Compare the pivot to pivot

distance of the door with the

measured doorway height at

the axis point.

Synchronize them if

necessary, using a method

described on the next page.

SYNCHRONIZE PIVOT AXIS HEIGHT IN DOORWAY

17

11 mm = default = 0 shims

Solid ﬂoor

11 mm = default = 0 shims

Solid ceiling

METHOD 1

METHOD 2 METHOD 3

LOCTITE LOCTITE

DOOR TOP

DOOR BOTTOM

3. Adjust the inbus screws to move the hinge further

away from the door leaf (loosen 4 hinge screws ﬁrst).

To increase the joint dimensions, there are 3 methods:

2. Use supplied shims between hinge and ﬂoor/ceiling

(= less stable).

1. Use supplied shims between hinge and door leaf. This is

the preferred method for the bottom hinge.

ADJUST HINGE HEIGHT / JOINT DIMENSIONS

18

Height from pivot to pivot in doorway

=

Pivot to pivot distance on door

!

Double check the pivot to pivot distance of the door with the

measured doorway height at the axis point. Fully tighten all marked

screws when joint dimensions

are as desired.

StealthPivot NL and StealthPivot XL share identical installation steps

CHECK PIVOT TO PIVOT DISTANCE

19

Remove the backing from the Easyclick strips

and press the cover plates in place.

20

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PortaPivot PAP-2038-V2 User manual

PortaPivot PAP-2038-V2 User manual

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