PortaPivot PAP-2038-V2 is a versatile and durable pivot hinge system designed for easy installation of glass doors. With its adjustable pivot axis, it allows for precise alignment and smooth operation of doors weighing up to 80 kg. The system includes all necessary hardware, including hinges, clamps, and screws, making it a complete solution for your glass door installation needs.
PortaPivot PAP-2038-V2 is a versatile and durable pivot hinge system designed for easy installation of glass doors. With its adjustable pivot axis, it allows for precise alignment and smooth operation of doors weighing up to 80 kg. The system includes all necessary hardware, including hinges, clamps, and screws, making it a complete solution for your glass door installation needs.
By PortaPivot
ASSEMBLY MANUAL 2038
1
2
8 x Maxxfast CST 4.5x50
8 x DIN ≈965 A-M5x10
4 x SP-CRL
2 x SP-PHE (=NL)
1 x TORX BIT TX 25
1 x TORX BIT TX 20
16 x DIN 988-5x10x1
4 x DIN916-M6x6
4 x Fisher
Duopower 8x40
4 x Maxxfast
CK 6x50
4 x PAP-ADKPB 2 x SP-PZOV 3 mm
2 x SP-PZOV 1.5 mm
2 x SP-PZOV 1 mm
1 x PAP-1W
8 x Maxxfast CST 4.5x50
4 x Fisher Duopower 8x40
1 x SP-PS&KAL
2 x PAP-2W
2 x magnet South/North
4 x ISO 10642 - M4x8
OPTIONAL STEALTHPIVOT NL ACCESSORY SET
OPTIONAL STEALTHPIVOT INSTALLATION TOOL
STEALTHPIVOT NL SET
8 x Maxxfast
CST 4.5x50
8 x DIN ≈965 A
M5x10
4 x SP-CRL
2 x SP-PHD (=XL)
1 x TORX BIT TX 25
1 x TORX BIT TX 20
16 x DIN 988-5x10x1
4 x DIN916-M6x6
4 x Fisher
Duopower 8x40
4 x Maxxfast
CK 6x50
4 x PAP-ADKPB 2 x SP-PZOV 3 mm
2 x SP-PZOV 1.5 mm
2 x SP-PZOV 1.5 mm
2 x SP-PZOV 1 mm
2 x SP-PZOV 1 mm
OPTIONAL STEALTHPIVOT XL ACCESSORY SET
STEALTHPIVOT XL SET
2 x PAP-1W 8 x Maxxfast CST 4.5x50
4 x Fisher Duopower 8x40
4 x PAP-2W
4 x magnet South/North
4 x ISO 10642 - M4x8
Not used for 2038 assembly
Not used for 2038 assembly
20 mm
38 mm
GLR68 AWD-GLRMIMA
SAW CUT MARKER
BLACK
SILVER
PAP-KHP-30x9
PAP-2038
PAP-KHP-15x9
PORTAPIVOT 2038 PARTS
3
PAP-MCDS48-11,7x11x11,5
PAP-MMVS
PORTAPIVOT 2038 NL PARTS
2 x PAP-GLIP
4 x GMHSEGP-2.0
4 x PAP-GLBUS
4 x GMHSEAP
4 x GMHSE
8 x DIN ≈965 A-M5x10
4 x ISO 10642 - M4x6
20 x DIN7991-M6x30
1 x PAP-MMTOOL
8 x EASYCLICK 4
PAP-MMVS
PORTAPIVOT 2038 XL PARTS
4 x GMHSDGP-2.0
1 x PAP-MMTOOL
4 x PAP-GLBUS
8 x EASYCLICK 2 x PAP-GLIP
4 x GMHSD
8 x DIN ≈965 A-M5x10
20 x DIN7991-M6x30
4 x GMHSDAP
4 x ISO 10642 - M4x6
5
Hardware
& accessories
StealthPivot XL set
+ optional accessory set
+ optional installation tools
Portapivot 2038 XL set
Made-to-measure
& fully prepared profiles
The aluminium profiles are delivered in a firm cardboard tube
which protects the profiles during transport and remains
stackable. All assembly accessories, pivot hinges and door grips
are delivered in a separate cardboard box.
PORTAPIVOT 2038 XL EXAMPLE KIT OVERVIEW
6
8 mm tempered glass
Isopropyl alcohol (cleaning alcohol)
Silicone spray
Isopropyl alcohol (cleaning alcohol)
Acetone
Loctite
LOCALLY SOURCED MATERIALS RECOMMENDED TOOLS
Rubber hammer
Bit screwdriver
QuickGrip
7
3
11
11 5,5
5,5
3
min. 136 mm (pivot axis = 87 mm)
(=distance from door leaf edge)
5,5
5,5
Portapivot GLASS NL = 232 mm
Door width < 1250 mm
Glass thickness = 8 mm
Top & bottom cavities are identical
PORTAPIVOT 2038 NL PANEL DIMENSIONS (MM)
8
Portapivot GLASS NL = 232 mm
R3
R11
136
Ø15 Ø15
101
R11
101
130.5 or 180.5
R3
26.2
26.2
12.75
40.25
49
min 81.5 = pivot axis @ 87
PORTAPIVOT 2038 NL CAVITY DIMENSIONS (MM)
NL
Cavity dimensions
Glass thickness = 8 mm
9
3
11
11
3
min. 1/3 up to 1/2 of the panel
(=distance from door leaf edge)
5,5
5,5
5,5
5,5
Portapivot GLASS XL = 330 mm
Door width > 1250 mm
Glass thickness = 8 mm
Top & bottom cavities are identical
PORTAPIVOT 2038 XL PANEL DIMENSIONS (MM)
10
min. 1/3 up to 1/2 of the panel
(=distance from panel edge)
Portapivot GLASS XL = 330 mm
234
R11
150 Ø15
R3
26.2
R11
Ø15
35
39.5
32.6
26.2
150
R3
12.75
40.25
PORTAPIVOT 2038 XL CAVITY DIMENSIONS (MM)
XL
Cavity dimensions
Glass thickness = 8 mm
11
1
2
3
Apply the self adhesive rubber
strip onto the panel edge.
Remove the backing strip from
the first aluminium glass clamp.
Degrease the application zone first with isopropyl alcohol.
INSTALL ALUMINIUM CLAMPS
12
4
5
Carefully bring the clamp in place and
press it against the glass.
Make sure everything is perfectly aligned.
13
6
7
Insert the nylon distance spacers (PAP-GLBUS).
Carefully place the second clamp on top.
14
7Insert and tighten all screws in a left to right alternating pattern.
15
1
2
TIGHTEN FULLY TIGHTEN FULLY
LOCTITE LOCTITE
MOUNT HINGE
16
differencedifference
Height from pivot to pivot in doorway
Pivot to pivot distance on door
Compare the pivot to pivot
distance of the door with the
measured doorway height at
the axis point.
Synchronize them if
necessary, using a method
described on the next page.
SYNCHRONIZE PIVOT AXIS HEIGHT IN DOORWAY
17
11 mm = default = 0 shims
Solid floor
11 mm = default = 0 shims
Solid ceiling
METHOD 1
METHOD 2 METHOD 3
LOCTITE LOCTITE
DOOR TOP
DOOR BOTTOM
3. Adjust the inbus screws to move the hinge further
away from the door leaf (loosen 4 hinge screws first).
To increase the joint dimensions, there are 3 methods:
2. Use supplied shims between hinge and floor/ceiling
(= less stable).
1. Use supplied shims between hinge and door leaf. This is
the preferred method for the bottom hinge.
ADJUST HINGE HEIGHT / JOINT DIMENSIONS
18
Height from pivot to pivot in doorway
=
Pivot to pivot distance on door
!
!
Double check the pivot to pivot distance of the door with the
measured doorway height at the axis point. Fully tighten all marked
screws when joint dimensions
are as desired.
StealthPivot NL and StealthPivot XL share identical installation steps
CHECK PIVOT TO PIVOT DISTANCE
19
Remove the backing from the Easyclick strips
and press the cover plates in place.
20
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PortaPivot PAP-2038-V2 is a versatile and durable pivot hinge system designed for easy installation of glass doors. With its adjustable pivot axis, it allows for precise alignment and smooth operation of doors weighing up to 80 kg. The system includes all necessary hardware, including hinges, clamps, and screws, making it a complete solution for your glass door installation needs.
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