KTM 1290 Super Duke R 2016 Owner's manual

Category
Motorcycles
Type
Owner's manual

This manual is also suitable for

OWNER'S MANUAL 2016
1290 Super Duke R
Art. no. 3213405en
DEAR KTM CUSTOMER 1
*3213405en*
3213405en
01/2016
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you enormous pleasure if you service and maintain it properly.
We hope you enjoy your new vehicle!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 34) Dealer's stamp
Engine number ( p. 36)
Key number ( p. 35)
The Owner's Manual contained the latest information for this model series at the time of going to print. Minor differences due to develop-
ments in design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2016 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER 2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Duke R US (F9975P9, F9975P2)
1290 Super Duke R Special Edition US (F9975P0)
TABLE OF CONTENTS 3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ........................................ 7
1.1 Symbols used ...................................................... 7
1.2 Formats used....................................................... 8
2 SAFETY ADVICE.............................................................. 9
2.1 Use definition - intended use ................................ 9
2.2 Safety advice....................................................... 9
2.3 Degrees of risk and symbols................................ 10
2.4 Overview of labels (Super Duke R) ....................... 12
2.5 Overview of labels
(Super Duke R Special Edition) ........................... 18
2.6 Reporting safety defects ..................................... 23
2.7 Noise emission warranty ..................................... 23
2.8 Operating noise warning ..................................... 24
2.9 Consumer rights................................................. 24
2.10 Tampering warning............................................. 24
2.11 Safe operation ................................................... 25
2.12 Protective clothing ............................................. 26
2.13 Work rules......................................................... 26
2.14 Environment...................................................... 26
2.15 Owner's Manual ................................................. 27
3 IMPORTANT NOTES...................................................... 28
3.1 Manufacturer and implied warranty...................... 28
3.2 Operating and auxiliary substances ...................... 28
3.3 Spare parts, accessories ..................................... 28
3.4 Service ............................................................. 29
3.5 Figures ............................................................. 29
3.6 Customer service................................................ 29
4 VIEW OF VEHICLE ........................................................ 30
4.1 View of vehicle, front left (example) ..................... 30
4.2 View of vehicle, rear right (example) .................... 32
5 SERIAL NUMBERS ....................................................... 34
5.1 Chassis number ................................................. 34
5.2 Type label ......................................................... 34
5.3 Key number....................................................... 35
5.4 Engine number .................................................. 36
5.5 Fork part number ............................................... 36
5.6 Shock absorber article number ............................ 37
5.7 Steering damper article number .......................... 37
6 CONTROLS................................................................... 38
6.1 Clutch lever....................................................... 38
6.2 Hand brake lever................................................ 39
6.3 Throttle grip ...................................................... 40
6.4 Switches on the left side of the handlebar ............ 40
6.4.1 Combination switch........................................ 40
6.4.2 Light switch .................................................. 41
6.4.3 Hazard warning flasher switch......................... 42
6.4.4 Menu switch.................................................. 42
6.4.5 Turn signal switch.......................................... 43
6.4.6 Horn button .................................................. 43
6.5 Switches on the right side of the handlebar .......... 44
6.5.1 Emergency OFF switch ................................... 44
6.5.2 Electric starter button .................................... 44
6.6 Ignition/steering lock.......................................... 45
6.7 Immobilizer....................................................... 45
6.8 Opening the filler cap......................................... 46
6.9 Closing the filler cap .......................................... 48
6.10 Seat lock........................................................... 49
6.11 Baggage lugs ..................................................... 49
TABLE OF CONTENTS 4
6.12 Tool set............................................................. 50
6.13 Supporting strap ................................................ 50
6.14 Helmet lock....................................................... 51
6.15 Passenger footrests ............................................ 51
6.16 Shift lever ......................................................... 52
6.17 Foot brake lever ................................................. 53
6.18 Side stand......................................................... 53
7 COMBINATION INSTRUMENT ....................................... 54
7.1 Overview ........................................................... 54
7.2 activation and test ............................................. 54
7.3 Matrix display.................................................... 55
7.4 Segment display ................................................ 55
7.5 indicator lamps.................................................. 56
7.6 Message on the matrix display............................. 57
7.7 Shift warning light ............................................. 58
7.8 Service display .................................................. 59
7.9 Matrix display menu........................................... 59
7.9.1 "Favorites"..................................................... 59
7.9.2 "Trip 1"......................................................... 60
7.9.3 "Trip 2"......................................................... 60
7.9.4 "General Info" ................................................ 61
7.9.5 "Set Favorites" ............................................... 61
7.9.6 "Settings"...................................................... 62
7.9.7 "Warning"...................................................... 62
7.9.8 "Heating" (optional)........................................ 63
7.9.9 "MTC/ABS".................................................... 63
7.9.10 "Drive Mod" ................................................... 64
7.9.11 Menu overview............................................... 66
7.9.12 "Language".................................................... 67
7.9.13 "Distance" ..................................................... 68
7.9.14 "Temp" ......................................................... 68
7.9.15 "Pressure" ..................................................... 69
7.9.16 "Fuel Cons" ................................................... 69
7.9.17 "Clock/Date" .................................................. 70
7.9.18 "Shift Light" .................................................. 70
7.9.19 "Heat Grip".................................................... 71
7.9.20 "DRL" ........................................................... 71
8 ERGONOMICS .............................................................. 72
8.1 Handlebar position............................................. 72
8.2 Adjusting the handlebar position ...................... 72
8.3 Adjusting the basic position of the clutch lever ..... 73
8.4 Adjusting the basic position of the hand brake
lever ................................................................. 75
8.5 Adjusting the basic position of the foot brake
lever .............................................................. 76
8.6 Setting the step plate of the foot brake lever......... 77
8.7 Checking the basic position of the shift lever ........ 77
8.8 Adjusting the basic position of the shift lever .... 78
8.9 Setting the shift lever stub.................................. 79
9 PREPARING FOR USE................................................... 80
9.1 Advice on first use ............................................. 80
9.2 Running in the engine ........................................ 81
9.3 Loading the vehicle............................................ 82
10 RIDING INSTRUCTIONS................................................ 84
10.1 Checks and maintenance measures when
preparing for use................................................ 84
10.2 Starting............................................................. 85
10.3 Starting off........................................................ 86
10.4 Shifting, riding .................................................. 86
TABLE OF CONTENTS 5
10.5 Applying the brakes............................................ 90
10.6 Stopping, parking............................................... 92
10.7 Transport .......................................................... 93
10.8 Refueling .......................................................... 94
11 SERVICE SCHEDULE .................................................... 96
11.1 Additional information........................................ 96
11.2 Required work ................................................... 96
11.3 Recommended work ........................................... 98
12 SUSPENSION SETTING................................................. 99
12.1 Fork/shock absorber ........................................... 99
12.2 Adjusting the compression damping of the fork..... 99
12.3 Adjusting the rebound damping of the fork ......... 100
12.4 Compression damping of the shock absorber....... 101
12.5 Adjusting the low-speed compression damping
of the shock absorber ....................................... 102
12.6 Adjusting the high-speed compression damping
of the shock absorber ....................................... 103
12.7 Adjusting the rebound damping of the shock
absorber.......................................................... 104
12.8 Adjusting the spring preload of the shock
absorber ...................................................... 104
13 SERVICE WORK ON THE CHASSIS............................... 107
13.1 Lifting the motorcycle with the rear lifting gear ... 107
13.2 Removing the rear of motorcycle from the lifting
gear................................................................ 107
13.3 Lifting the motorcycle with the front lifting
gear................................................................ 108
13.4 Taking the motorcycle from the front lifting
gear................................................................ 109
13.5 Removing the passenger seat ............................ 109
13.6 Mounting the passenger seat............................. 110
13.7 Removing the front rider's seat.......................... 110
13.8 Mounting the front rider's seat........................... 111
13.9 Mounting the helmet lock on the vehicle ............ 111
13.10 Removing the main silencer .......................... 112
13.11 Installing the main silencer ........................... 115
13.12 Checking the chain for dirt................................ 117
13.13 Cleaning the chain ........................................... 117
13.14 Checking the chain tension ............................... 119
13.15 Adjusting the chain tension............................... 120
13.16 Checking the chain, rear sprocket, motor
sprocket, and chain guide................................. 122
13.17 Checking/correcting the fluid level of the
hydraulic clutch............................................... 125
14 BRAKE SYSTEM ......................................................... 128
14.1 Antilock braking system (ABS) .......................... 128
14.2 Checking the brake discs .................................. 130
14.3 Checking the front brake fluid level ................... 131
14.4 Adding front brake fluid ................................ 132
14.5 Checking the front brake linings ........................ 134
14.6 Checking the rear brake fluid level..................... 135
14.7 Adding rear brake fluid ................................. 136
14.8 Checking the brake linings of the rear brake ....... 138
15 WHEELS, TIRES ......................................................... 140
15.1 Removing the front wheel .............................. 140
15.2 Installing the front wheel .............................. 141
15.3 Removing the rear wheel ............................... 144
15.4 Installing the rear wheel ................................ 145
15.5 Checking the tire condition ............................... 147
TABLE OF CONTENTS 6
15.6 Checking the tire air pressure............................ 149
16 ELECTRICAL SYSTEM ................................................. 150
16.1 Daytime running light (DRL)............................... 150
16.2 Removing the battery .................................... 150
16.3 Installing the battery ..................................... 152
16.4 Recharging the battery .................................. 155
16.5 Changing the main fuse.................................... 159
16.6 Changing the fuses in the fuse box .................... 162
16.7 Changing the headlight bulb ............................. 165
16.8 Changing the turn signal bulb ........................... 167
16.9 Checking the headlight setting .......................... 168
16.10 Adjusting the headlight range............................ 169
16.11 Activating/deactivating the ignition key .............. 170
17 COOLING SYSTEM ...................................................... 175
17.1 Checking the coolant level in the compensating
tank................................................................ 175
17.2 Correcting the coolant level in the
compensating tank........................................... 176
18 ENGINE TUNING ........................................................ 178
18.1 "Drive Mod" ..................................................... 178
18.2 Motorcycle traction control (MTC) ...................... 178
19 SERVICE WORK ON THE ENGINE ................................ 180
19.1 Checking the engine oil level............................. 180
19.2 Changing the engine oil and oil filter, cleaning
the oil screens ............................................. 181
19.3 Adding engine oil............................................. 185
20 CLEANING, CARE ....................................................... 188
20.1 Cleaning motorcycle ......................................... 188
20.2 Checks and maintenance steps for winter
operation......................................................... 190
21 STORAGE................................................................... 192
21.1 Storage ........................................................... 192
21.2 Preparing for use after storage........................... 193
22 TROUBLESHOOTING .................................................. 194
23 TECHNICAL DATA....................................................... 196
23.1 Engine............................................................ 196
23.2 Engine tightening torques ................................. 197
23.3 Capacities ....................................................... 200
23.3.1 Engine oil ................................................... 200
23.3.2 Coolant....................................................... 201
23.3.3 Fuel ........................................................... 201
23.4 Chassis ........................................................... 201
23.5 Electrical system.............................................. 203
23.6 Tires............................................................... 203
23.7 Fork................................................................ 204
23.8 Shock absorber................................................ 205
23.9 Chassis tightening torques ................................ 206
24 SUBSTANCES ............................................................ 211
25 AUXILIARY SUBSTANCES ........................................... 214
26 STANDARDS .............................................................. 216
27 INDEX OF SPECIAL TERMS ......................................... 217
28 LIST OF ABBREVIATIONS............................................ 218
29 LIST OF SYMBOLS...................................................... 219
29.1 Red symbols.................................................... 219
29.2 Yellow and orange symbols................................ 219
29.3 Green and blue symbols.................................... 219
INDEX ............................................................................... 221
1 MEANS OF REPRESENTATION 7
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your
own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally
cared for by specially trained experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION 8
1.2 Formats used
The typographical formats used in this document are explained below.
Specific name Identifies a proprietary name.
Name
®
Identifies a protected name.
Brandâ„¢ Identifies a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the
glossary.
2 SAFETY ADVICE 9
2.1 Use definition - intended use
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation and also for use on race
courses, but not for offroad use.
Info
The motorcycle is only authorized for operation on public roads in the homologated version.
2.2 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety instruc-
tions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they
are missing, you or others may not recognize dangers and may therefore be injured.
2 SAFETY ADVICE 10
2.3 Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
11
2 SAFETY ADVICE 12
2.4 Overview of labels (Super Duke R)
L01488-10
2 SAFETY ADVICE 13
1 Type label for USA
2 Type label for Canada
3 Information on suspension setting
3 Information on chain tension
3 Technical Information
4 Information on preparations for use
5 Information on noise emissions
6 Information on emissions control
C00937-01
Type label for USA
2 SAFETY ADVICE 14
C00936-01
Type label for Canada
L01470-01
Information on suspension setting
2 SAFETY ADVICE 15
L01472-01
Information on chain tension
L01475-01
Technical Information
2 SAFETY ADVICE 16
L01471-01
Information on preparations for use
C00938-01
Information on noise emissions
2 SAFETY ADVICE 17
C00939-01
Information on emissions control
2 SAFETY ADVICE 18
2.5 Overview of labels (Super Duke R Special Edition)
E00152-10
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KTM 1290 Super Duke R 2016 Owner's manual

Category
Motorcycles
Type
Owner's manual
This manual is also suitable for

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