ACCESSORY INSTALLATION
INSTRUCTIONS
SPORT STEERING WHEEL
Installation Instructions for the 130, 150 & 170 Super Sport
Issue Date
05/07/2010
Rev:B
PROCEDURE NO.
AI-MS-003
1. PURPOSE
Provide step-by-step procedure for sport steering
wheel installation instructions.
2. SCOPE
This procedure is limited to sport steering wheel installation on the
130, 150 & 170 Super Sport.
3. DEFINITION
3.1. Not Applicable
4. RESPONSIBILITY
4.1. Not Applicable
5. TOOLS/EQUIPMENT REQUIRED
5.1. Small flat head screwdriver
5.2. 3/4" deep socket (or extension)
5.3. 7/8” socket
5.4. Hard rubber mallet
5.5. White Lithium grease (or equivalent)
5.6. Liquid thread lock
5.7. Torque wrench
5.8. Nylon socket (BW Part #1963479)
6. SAFETY
6.1. Safety glasses or goggles are recommended.
7. FORMS
7.1. Not applicable
CONTENTS OF KIT PART #
SPORT STEERING WHEEL..........................1940285
STEERING WHEEL NUT...............................1951001
Page 1 of 4
ACCESSORY INSTALLATION
INSTRUCTIONS
SPORT STEERING WHEEL
Installation Instructions for the 130, 150 & 170 Super Sport
Issue Date
05/07/2010
Rev:B
PROCEDURE NO.
AI-MS-003
8. PROCEDURE
8.1. Using the small flat head screwdriver, remove the set screw on
the side of the steering wheel hub.
8.2. Remove the cap from the hub.
8.3. Using the 3/4” socket, loosen the nut from the center shaft.
DO NOT remove the nut completely.
8.4. Reverse the nut off the shaft until it
protrudes slightly above the end of
the shaft.
8.4.1. While bracing your knee
under the steering wheel and
pulling the top of the wheel
toward yourself, strike the nut
with the mallet until the wheel
releases from the shaft (3 to 4 sharp blows).
8.4.2. Remove the steering wheel.
NOTE: Take care not to lose the shaft “key”.
Page 2 of 4
Page 3 of 4
SCREW DRIVER
SHAFT KEY
ACCESSORY INSTALLATION
INSTRUCTIONS
SPORT STEERING WHEEL
Installation Instructions for the 130, 150 & 170 Super Sport
Issue Date
05/07/2010
Rev:B
PROCEDURE NO.
AI-MS-003
8.5. Before installing the new steering wheel,
insert the “key” into the slot in the shaft.
8.5.1. Apply a generous amount of white
lithium grease (or comparable) to
the shaft and “key”.
8.5.2. Line up the notch in the steering wheel hub with the shaft
“key” and seat the steering wheel firmly onto the shaft.
HINT: To assist in seating the steering wheel, angle the “key” so that the notch
on the wheel hub engages the “key” on an angle.
8.6. Place the nylon washer (supplied) on the shaft.
8.7. Place a small amount of liquid thread lock on the threads.
8.8. Place the stainless steel nut on the steering shaft and hand
tighten.
Page 4 of 5
Page 4 of 4
ACCESSORY INSTALLATION
INSTRUCTIONS
SPORT STEERING WHEEL
Installation Instructions for the 130, 150 & 170 Super Sport
Issue Date
05/07/2010
Rev:B
PROCEDURE NO.
AI-MS-003
8.9. Place the nylon socket (not supplied) on the wheel nut.
NOTE: The nylon socket is not provided with your
kit but can be ordered from Boston Whaler
(BW Part #1963479).
8.10. Using the torque wrench and the 7/8” socket, tighten the
nut to 25 ft./lbs.
NOTE: An alternative method for tightening the wheel nut
if a nylon socket is not available, is to wrap the nut
with several layers of masking tape, to protect the
surface,and use an adjustable wrench to tighten
the nut.
Sport Steering Wheel Installation Is Complete
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