Honeywell Experion MX User manual

Experion MX

RELEASE 702.1

Operators Guide

6510020335 Rev 02

May 2019

2

DISCLAIMER

This document contains Honeywell proprietary information.

Information contained herein is to be used solely for the purpose submitted, and no part of

this document or its contents shall be reproduced, published, or disclosed to a third party

without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell

disclaims the implied warranties of merchantability and fitness for a purpose and makes

no express warranties except as may be stated in its written agreement with and for its

customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages.

The information and specifications in this document are subject to change without notice.

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Table of contents

1 ABOUT THIS GUIDE ......................................................................................................................................... 8

1.1 Scope ............................................................................................................................................................................ 8

1.2 Revision history ....................................................................................................................................................... 8

1.3 Intended audience ................................................................................................................................................. 8

1.4 Related documents ............................................................................................................................................... 8

2 SCANNER SAFETY AND LOCAL CONTROLS .......................................................................................... 9

2.1 Training ..................................................................................................................................................................... 10

2.1.1 Authorized Persons ......................................................................................................................................... 10

2.1.2 Radiation Safety Information ..................................................................................................................... 10

2.2 Safety Hazards ...................................................................................................................................................... 11

2.2.1 Mechanical Safety Hazards ........................................................................................................................ 11

2.2.2 Electrical Safety Hazards ............................................................................................................................. 19

2.2.3 Radiation safety hazards .............................................................................................................................. 24

2.2.4 Fire Contingency .............................................................................................................................................. 30

2.3 Scanner Safety Features .................................................................................................................................. 30

2.3.1 Mechanical Safety Features ....................................................................................................................... 30

2.3.2 Electrical Safety Features ............................................................................................................................ 39

2.3.3 Radiation Safety Features ........................................................................................................................... 46

2.4 Operators Controls and Indicators ............................................................................................................. 53

2.4.1 Scanner user panel and radiation warning indicators .................................................................. 53

2.4.2 Scanner Stop Push Button .......................................................................................................................... 66

2.4.3 Misalignment of the Upper and Lower Heads .................................................................................. 67

2.5 Head Movement Monitoring and Control ............................................................................................... 68

2.5.1 Preset Switch ...................................................................................................................................................... 69

2.5.2 Limit Switches.................................................................................................................................................... 69

2.5.3 Crash Switches .................................................................................................................................................. 69

2.5.4 Over Temperature Protection .................................................................................................................... 69

2.5.5 Scanner Crash and Forward/Reverse Limit Switches ................................................................... 70

2.5.6 Motor Torque ...................................................................................................................................................... 70

3 GETTING STARTED ...................................................................................................................................... 71

3.1 About Experion MX Quality Control System .......................................................................................... 71

3.2 System Overview .................................................................................................................................................. 71

3.3 Scanners .................................................................................................................................................................. 72

3.4 Sensors ..................................................................................................................................................................... 72

3.4.1 Basis Weight ....................................................................................................................................................... 72

 
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4.2  Moisture ................................................................................................................................................................ 73 
4.3  Caliper .................................................................................................................................................................... 73 
4.4  Color ........................................................................................................................................................................ 73 
4.5  Ash ........................................................................................................................................................................... 74 
4.6  Formation ............................................................................................................................................................. 74 
4.7  Gloss ....................................................................................................................................................................... 74 
4.8  Coat Weight......................................................................................................................................................... 74 
4.9  Z – Axis ................................................................................................................................................................... 74 
4.10  Air Gap Temperature ....................................................................................................................................... 75 
5  Operator Stations ................................................................................................................................................ 75 
EXPERION MX RAE STATION LAYOUT ............................................................................................... 76 
1  Overview ................................................................................................................................................................... 76 
2  Toolbar ...................................................................................................................................................................... 77 
2.1  QCS System Setup and Debug ................................................................................................................. 78 
2.2  Mini Profile and Mini-Trend ........................................................................................................................ 80 
2.3  Recipe Synonyms ............................................................................................................................................. 81 
2.4  Scanner Control ................................................................................................................................................ 83 
2.5  Scan ........................................................................................................................................................................ 84 
2.6  Offsheet ................................................................................................................................................................ 85 
3  Application Status Zone ................................................................................................................................... 85 
4  Navigation Bar ...................................................................................................................................................... 87 
5  Status line ................................................................................................................................................................ 89 
MONITORING ................................................................................................................................................ 90 
1  Overview ................................................................................................................................................................... 90 
2  Alarm Displays....................................................................................................................................................... 90 
2.1  Alarm Summary Display ................................................................................................................................ 90 
2.2  Alarm Line Items ............................................................................................................................................... 91 
2.3  Acknowledging Alarms .................................................................................................................................. 93 
2.4  Associated Display .......................................................................................................................................... 94 
3  Changing the Alarm Summary Display .................................................................................................... 94 
3.1  Filtering and Sorting ....................................................................................................................................... 94 
3.2  Using Views ......................................................................................................................................................... 97 
3.3  Using the Location Pane .............................................................................................................................. 98 
3.4  Using the Details Pane .................................................................................................................................. 99 
3.5  Navigating the Alarm Summary ................................................................................................................ 99 
3.6  Pausing the Alarm Summary ..................................................................................................................... 99 
4  Report Displays ..................................................................................................................................................... 99 

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5.4.1 Reel Display ...................................................................................................................................................... 100

5.4.2 Grade Display .................................................................................................................................................. 101

5.4.3 Shift and Day Display .................................................................................................................................. 102

5.5 Printed Reports .................................................................................................................................................. 106

5.5.1 Reel Report ....................................................................................................................................................... 107

5.5.2 Grade Report.................................................................................................................................................... 108

5.5.3 Shift Report ...................................................................................................................................................... 109

5.5.4 Day Report ........................................................................................................................................................ 110

6 PROCESS INFORMATION DISPLAYS .................................................................................................. 111

6.1 Overview ................................................................................................................................................................ 111

6.1.1 User Management ........................................................................................................................................ 111

6.2 Advanced Color Map ....................................................................................................................................... 112

6.2.1 2D/3D Selection Dropdown .................................................................................................................... 113

6.2.2 Measure Selection ........................................................................................................................................ 114

6.2.3 Scale .................................................................................................................................................................... 114

6.2.4 Graphs ................................................................................................................................................................ 115

6.2.5 Allow New Data ............................................................................................................................................... 115

6.2.6 2-D Cursors ...................................................................................................................................................... 115

6.2.7 History Selection ........................................................................................................................................... 115

6.2.8 Color Indicator ................................................................................................................................................ 116

6.3 Data Display ........................................................................................................................................................ 117

6.4 Limit Alert Display ............................................................................................................................................ 120

6.5 Production Data Display ............................................................................................................................... 121

6.6 Profile Display .................................................................................................................................................... 123

6.6.1 Profile Selection ............................................................................................................................................. 125

6.6.2 Profile Status ................................................................................................................................................... 127

6.6.3 Scale Button .................................................................................................................................................... 127

6.6.4 Profile Magnification ................................................................................................................................... 128

6.6.5 Freeze Button .................................................................................................................................................. 129

6.6.6 Cursor .................................................................................................................................................................. 130

6.6.7 Data Selection ................................................................................................................................................. 130

6.6.8 Set Selection .................................................................................................................................................... 131

6.7 Quality Summary .............................................................................................................................................. 131

6.7.1 Measurement and Quality Information ............................................................................................. 132

6.7.2 Scanner Status Information .................................................................................................................... 134

6.8 Trend Plot Display ............................................................................................................................................ 135

6.8.1 Trend Variable Menu ................................................................................................................................... 138

 
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6.8.2  Trend Graph and Data ................................................................................................................................ 139 
6.8.3  Trend Display Control ................................................................................................................................. 140 
6.9  Recipe Change Display .................................................................................................................................. 142 
6.9.1  Selecting the Next Recipe ......................................................................................................................... 144 
6.9.2  Loading the Current Recipe ..................................................................................................................... 144 
6.10  Multi Profile Display ........................................................................................................................................ 145 
6.10.1  Profile Selection ............................................................................................................................................. 146 
6.10.2  Profile Summary Table ............................................................................................................................... 146 
6.10.3  Scale Information .......................................................................................................................................... 147 
6.10.4  Setup ................................................................................................................................................................... 148 
6.10.5  Units ..................................................................................................................................................................... 149 
6.10.6  Profile Magnification ................................................................................................................................... 149 
6.10.7  Cursor .................................................................................................................................................................. 149 
6.11  High Resolution Profile Display ................................................................................................................ 149 
6.11.1  Profile Selection ............................................................................................................................................. 150 
6.11.2  Profile Status ................................................................................................................................................... 150 
6.11.3  Freeze Button .................................................................................................................................................. 151 
6.11.4  Scale Button .................................................................................................................................................... 151 
6.11.5  Cursor .................................................................................................................................................................. 152 
6.11.6  Data Selection ................................................................................................................................................. 152 
6.11.7  Profile Configuration ................................................................................................................................... 152 
6.12  Multi Fixed Point Display .............................................................................................................................. 153 
6.12.1  Fixed Point ........................................................................................................................................................ 153 
6.13  Trend and Fixed Point .................................................................................................................................... 155 
APPENDIX A  ......................................................................................................................................................................... 157 
System Overview .................................................................................................................................................................... 157 
Features and Benefits of Precision Platform 4000-01 scanners ......................................................... 157 
Ensuring Radiation Safety ................................................................................................................................................ 157 
Precision Platform 4000-01 Series Scanner Components ............................................................................. 157 
Local Scanner Controls ...................................................................................................................................................... 161 
Model Q4000 Scanner Control Panel ................................................................................................................. 161 
Emergency Stop Button ............................................................................................................................................. 163 
Model 4000 Series Main Power Switch and Sample Controls ............................................................... 163 
Scanner Crash Switch ................................................................................................................................................. 164 
Motor Torque ................................................................................................................................................................... 165 
Scanner Troubleshooting ................................................................................................................................................. 166 
7  GLOSSARY ................................................................................................................................................... 167 

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8 NOTICES....................................................................................................................................................... 168

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1 About this guide

1.1 Scope

The purpose of this manual is to introduce the Experion MX Quality Control System, and

its operation.

1.2 Revision history

Revision

Date

Description

01

May 2011

Initial release of the document

02

May 2018

Updated for R702.1 release.

1.3 Intended audience

This manual is intended for use by operators and assumes that the reader has some

knowledge of the operation of a paper machine and a basic understanding of mechanical,

electrical and computer software concepts.

1.4 Related documents

The following list identifies publications that may contain information relevant to the

information in this document.

Document P/N

Document Title

6510020199

Radiation Safety Training Manual

6510020197

Radiation Safety Manual for Honeywell Customers

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2 Scanner Safety and Local Controls

The Experion MX QCS may be connected to a variety of scanners. Each scanner is

equipped with a system of local control operation and safety features. In general, the items

and concepts are applicable to all scanners but the specific examples and figures that are

explained in this chapter is for the Model Q4000-80 series. Check the installation and/or

maintenance manuals for a specific scanner for more information on operation or

troubleshooting these items.

For Precision Platform 4000-01 scanner concepts and details refer to Appendix A.

Fig. 1. Experion MX O-Frame Scanner Model Q4000-80

CAUTION

Failure to read this chapter and any referenced manuals or sections

contained within this manual could lead to serious injury.

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Before starting any work on the scanner, ask these questions:

• Do I have the correct training to work to do the work?

See Section 2.1, for an overview of required training.

• Have I reviewed the hazards associated with the area and systems I am working

with?

See Section 2.2, for a listing of mechanical, electrical, and radiation hazards.

2.1 Training

2.1.1 Authorized Persons

• Only machine operators and appropriate technical support staff should operate

this system.

• Only trained and authorized personnel are permitted to perform maintenance,

repairs or testing on the scanner system. Authorized personnel are described in the

Radiation Safety Training Manual (P/N 6510020199).

• All persons authorized to perform their duties with or in the vicinity of the scanner

system must read the safety sections of the scanner and QCS manuals.

• Additional information is available for authorized persons in the Radiation Safety

Manual for Honeywell Customers (P/N 6510020197).

2.1.2 Radiation Safety Information

Radiation Safety Training for Customers:

While this manual includes references to appropriate safety and regulatory requirements

because scanners include sensors that use radiation sources, Honeywell strongly

recommends that users obtain and become familiar with the information provided in the

Radiation Safety Manual For Honeywell Customers (p/n 6510020197).

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2.2 Safety Hazards

To quickly determine hazards for working on or near the scanner, refer to the hazard zone

figures in this section, and the appropriate safety warnings and precautions listed and

described in the accompanying tables and Figures.

There are many potential personal safety hazards associated with the scanner. This

section groups the hazards by type.

Mechanical Hazards

• pinch points

• crush zones

• impact with moving equipment

• elevated work

• hot surfaces

• compressed air

• pressurized coolant

• lifting of heavy components

Electrical Hazards

• high voltages

• stored electrical energy

• static discharge (machine specific)

Radiation Exposure Hazards (Dependent on sensor type)

• nuclear

• X-ray

• Laser

2.2.1 Mechanical Safety Hazards

Safe work practices around the scanner largely depend on the location in which the worker

is positioned.

2.2.1.1 Pinch points, crush zones, impact, fall

Figure 2, Figure 3, and Figure 4 shows warning labels for crush points and pinch points.

The warning labels are displayed on the scanner in areas where mechanical hazards exist.

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Fig. 2. Pinch point Warning Label

Fig. 3. Body Crush Warning Label

Fig. 4. Hand Crush Warning Label

CAUTION

Prior to opening any scanner beam or side cover panel, the scanner motor

must be locked out by using a hasp on the motor drive breaker. This

completely prevents unintended motion that could be caused by actions

of coworkers or software routines while working near drive components.

Figure 5 shows areas of concern regarding moving mechanical parts that can generate

pinch points, crush zones, and impacts. When working on the scanner in one or more of

these areas, refer to the color coded areas in Figure 5, and in Table 1, to determine the

hazard, warning, and safety precaution.

Fig. 5. Scanner Frame: Mechanical Motion Hazard Zones

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When the scanner is raised or spans open floor areas, fall protection needs to be

considered in accordance with local mill rules and regulations.

Table 1 lists and describes hazard zones.

Table. 1. Scanner Frame: Mechanical Motion Precautions

Hazard Type

Warning

Safety Precaution

Work in this area has dangerous pinch points

associated with pulleys, belts and moving

carriage parts which can cause serious injury.

Work in this area requires lockout/tagout of motor

drive or higher electrical circuit.

This area has the potential for body crush

between moving heads and end support.

Buffer stops are set at factory to provide 0.5 m

(19.7 in) safety clearance.

Work in this area requires lockout/tagout of motor

drive or higher electrical circuit.

Work in this area has potential for impact from

moving heads. Pinning of worker between

heads and other close mill equipment is also a

concern.

Work in this area requires lockout/tagout of motor

drive or higher electrical circuit.

Typically, work done at heights > 3 m (9.84 ft),

or above dangerous equipment require use of

a fall protection system. Use caution when

working on elevated scanners or spans over

open floor sections.

Refer to local mill safety rules for use of ladder and

worker height restrictions with or without fall

protection system. Typical systems include fall

arrest harnesses, and anchors or fall restraint

systems.

Figure 6 through to Figure 10 shows a variety of pinch point locations.

Fig. 6. Drive belt Pinch Points

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Fig. 7. Belt Bracket Pinch points

Fig. 8. Lower Carriage Pinch point

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Fig. 9. Power Track Bracket Pinch point

Fig. 10. Belt Tension Pulley Pinch point

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2.2.1.2 Hot Surfaces

Warning labels on the leading edge of the head indicate hot surfaces (see Figure 11).

Fig. 11. Hot Surface Warning Label

The scanner head has a number of heated surfaces that may pose burn hazards. Figure 12

identifies potentially hot surfaces, such as sheet guides and leading edges, as well as

safety precautions.

Fig. 12. Scanner Head Heated Surfaces

The heater for the air wipe is integrated into the head under the alley cover plate.

It exhausts heated air along the leading edge of the head frame. Removing the central

alley sheet guide cover plate exposes the heater surfaces.

2.2.1.3 Compressed air, coolant splash and/or spill

Compressed air and coolant services pose safety hazards to eyes and body from high

speed entrained particles and contact with glycol mixtures.

A chemical spill hazard is also associated with work on coolant systems.

Figure 13 shows compressed air and coolant hoses for the air and coolant systems on the

scanner.

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Fig. 13. Compressed Air Hoses (red), and Coolant Hoses (green)

Below table lists and describes hazards, warnings, and safety precautions related to the air

and coolant systems on the scanner.

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Table. 2. Compressed Air and Coolant Precautions

Hazard Type

Warning

Safety Precaution

Red hoses, compressed air (See

Fig 12)

Energized air lines can cause

projectile motion and hose-whip that

is dangerous to body and eyes.

Ensure that compressed air to the scanner

is isolated and de-energized; wear eye

protection.

Green hoses, pressurized water

/ glycol coolant mixture

(See Fig 12)

Pressurized or full coolant lines can

lead to contact with skin or eyes, as

well as spill potential

Ensure that coolant lines are blocked off or

drained, and chiller pump is disabled. Wear

eye protection. Review mill procedures for

handling fluid spills prior to work.

Accidental removal of black

flow meter knob

(See Fig 12)

Flow meter adjustment knob will pop

off unexpectedly if turned opened too

far; a strong stream of coolant will

shoot toward the upper torso and

face

Use care when turning adjustment dial to

gain more flow. Stop turning knob when it is

seen that the flow stops increasing. About

two extra turns are required to remove knob

from full open state. Keep a firm grip on

knob. Wear eye protection.

TES pressurized water / glycol

coolant hoses, both ends of

beam (See Fig 13)

Working on coolant lines, full or

pressurized, can lead to contact with

skin or eyes, as well as spill potential

Disable TES pump. If required, partially or

fully drain TES below level of work.

Fig. 14. TES Coolant Hoses

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2.2.1.4 Misalignment of the Upper and Lower Heads

If the upper head does not completely cover the lower head for any reason, care must be

taken that nobody is exposed to the beam. Pushing any off sheet button, either on an

operator station or on the scanner control panel, closes the shutter, eliminating the

hazard, as can be verified by observing the shutter status indicator lights.

CAUTION

If any substantial upper and lower head misalignment occurs, if there is

any physical damage to the frame or heads, or if any fire condition occurs

near the heads, call the Radiation Safety Department immediately and

keep the area clear of personnel until the scanner has been checked.

If the heads become separated, the head separation switch detects it and closes all

shutters. The QCS software detects the lack of measurement, raises an alarm, and the

moves the heads off sheet. Operation is not allowed until corrective action is taken

2.2.2 Electrical Safety Hazards

2.2.2.1 Voltage Zones

Electrical systems extend throughout the scanner frame, and exist at multiple voltage

levels including:

• 208–240 V AC

• 56 V AC

• 24 V DC and lower

Multiple levels of electrical protection exist and include:

• Key lock cabinet enclosures

• GFI and circuit breaker protection

• Protected earth grounding of enclosure

• Voltage level grouping

• Recessed terminal contacts

Figure 15, Figure 16, and Figure 17 map out some electrical hazard voltage zones. Figure

15 shows cable end electrical hazard voltage zones.

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Fig. 15. Cable End Voltage Zones

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Honeywell Experion MX User manual

Honeywell Experion MX User manual

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