Schwinn 700IC User manual

Schwinn™ IC3 / IC7 / 700IC Bikes

Service Manual 8018628.080123.E

Service Manual

Section Code Section Page Number

1 Important Safety Instructions 2

1 Safety Warning Labels and Serial Number 3

1 Reading the Serial Number 3

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1 Maintenance 4

1 Leveling the Machine 5

1 Moving/Storing the Machine 5

1 Troubleshooting 6

1 Changing Unit Measures 7

1 Maintenance Parts Exploded View 8

1 Replacement Procedure Skill Level 9

Mechanical Procedures 10

2 Brake Lubrication 10

3 Brake Adjustment 13

4 Belt Tension Adjustment 15

Part Replacement 19

5 Pedals 19

6 Console 22

7 Handlebars and Handlebar Post 24

8 Fender 27

9 Brake Pad Assembly and Brake/Resistance Knob Assembly 29

10 Crank Arm 32

11 Drive Belt Cover 36

12 Flywheel Tensioners 39

13 Drive Belt 43

14 Flywheel Assembly 49

15 Speed Sensor 55

16 Crank Axle Wave Washer 61

17 Drive Pulley 64

™

Table of Contents

Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S.

protected by common law in the United States and other countries. Polar® is a trademark of its owner. | ORIGINAL DOCUMENT - ENGLISH VERSION ONLY

8018887.080123.E

2

8018888.041521.C

Service Procedures

Important Safety Instructions

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and

understand all Warnings on this machine.

Before servicing or using this equipment, obey the following warnings:

Read and understand the Service Manual before working on the machine. Failure to obey the instructions and safety warnings

could cause injury to the service technician or bystanders.

• Keep bystanders and children away from the product being serviced at all times.

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• Disconnect all power to the machine before you service it.

• Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving

these components. Do not try to do heavy or awkward steps on your own.

• Use only replacement parts and hardware that are supplied or approved by Nautilus. Failure to use Nautilus-approved replacement parts can

adversely affect the safety and functionality of the equipment creating a risk to users and will void the warranty.

• Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or

replacing components. If at any time the Warning labels become loose, unreadable or dislodged, replace the labels. If purchased in US/Canada,

contact Customer Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them.

• Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety.

 'RQRWSXWWKHPDFKLQHEDFNLQVHUYLFHXQWLODOOVKURXGVLQVWUXFWLRQVZDUQLQJODEHOVDQGFRUUHFWIXQFWLRQDOLW\KDYHEHHQYHUL¿HGDQGWHVWHGIRU

correct performance.

• SAVE THESE INSTRUCTIONS.

Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | © 2018

Nautilus, Inc. | Schwinn and the Schwinn Quality logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. Polar® is a

trademark of its owner. | ORIGINAL DOCUMENT - ENGLISH VERSION ONLY

NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn™ IC3, IC7 and

700IC bikes.

If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your local distributor (if purchased

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This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand

all Warnings on this machine.

™Important Safety Instructions and General Troubleshooting

Information for the Schwinn™ IC3/IC7/700IC Bikes

3

Safety Warning Labels and Serial Numbers

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Serial number

WARNING!

• Injury or death is possible if caution is not used while

using this machine.

• Keep children and pets away.

• Read and follow all warnings on this machine.

• Refer to the Owner’s Manual for additional warnings and

safety information.

• The heart rate displayed is an approximation and should

be used for reference only.

• Not intended for use by anyone under 14 years of age.

• The maximum user weight for this machine is 300 lbs

(136 kg.).

• This machine is for home use only.

• Consult a physician prior to using any exercise

equipment.

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is a date code: YY/WW (year/week).

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Maximum User Weight: 136 kg (300 lb)

Total Surface Area (footprint) of equipment: 2622 cm2

Machine Weight: 46 kg (101 lb)

Power Requirements: 2 AA Batteries (SUM3)

Output Voltage: 3VDC

DO NOT dispose of this product as refuse.

This product is to be recycled. For proper

disposal of this product, please follow the

prescribed methods at an approved waste

center.

Machine Height: 126.66cm (49.8”)

(Label is available in English and French Canadian only.)

0.6 m

(24”)

1.2 m

(45”)

1.9 m (73”)

0.6 m

(24”)

123.7 cm

(48.7”)

53.9 cm

(21.2”)

4

Maintenance

Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do

the necessary tasks.

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Only manufacturer supplied components can be used to maintain and repair the equipment.

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in US/Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact

your local distributor for them..

Disconnect all power to the machine before you service it.

'DLO\ Before each use, examine the exercise machine for loose, broken, damaged, or worn parts. Do not

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sure adjustment knobs are tight. Tighten as necessary. After each workout, use a damp cloth to

wipe your machine and Console free of moisture.

NOTICE: If necessary, only use a mild dish soap with a soft cloth to clean the Console. Do not

clean with a petroleum based solvent, automotive cleaner, or any product that contains ammonia.

Do not clean the Console in direct sunlight or at high temperatures. Be sure to keep the Console

free of moisture.

:HHNO\ Check pedals and crank arms and tighten as necessary.

Clean the machine to remove any dust, dirt, or grime from the surfaces.

Check for smooth seat operation. If needed, sparingly apply a thin coating of silicone lube to ease

operation.

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the user. Never operate this machine with loose Pedals.

Silicone lubricant is not intended for human consumption. Keep out of reach of

children. Store in a safe place.

1RWH Do not use petroleum based products.

Monthly

or after 20

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Make sure all bolts and screws are tight. Tighten as necessary.

Check the drive belt tension.

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When the batteries are low on power, the console display con-

trast will dim.

When replacing the batteries, make sure the batteries point in

the +/- direction shown in the battery bay.

1RWH The console uses AA size alkaline batteries (SUM3)

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Be sure to remove the batteries to prevent corrosion damage if

you are not going to use the machine for an extended period of

time.

+

-

X2

5

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To test the Drive Belt tension, sit on the bike and use the pedals at approximately 20 RPM. Then accelerate quickly

(speed burst) to your maximum ability and feel whether the Drive Belt slips. If the pedals move normally with no skipping

(slip), the tension is correct. If the Drive Belt slips, refer to the “Adjust the Belt Tension” procedure in this manual.

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The machine needs to be leveled if your workout

area is uneven. Levelers are found on each side

of the stabilizers. Lift the stabilizer slightly to take

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adjust the stabilizer foot.

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the machine can occur.

Make sure the machine is level and stable before

you exercise.

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To move the bike, carefully pull the Handlebars toward you while pushing the front of the bike downward. Push the bike to

the desired location.

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operation.

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secure location away from children and pets.

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To stop the pedals immediately, push down hard on the Brake/Resistance Adjustment Knob.

6

Troubleshooting

Condition/Problem 7KLQJVWR&KHFN Solution

Console will not power up/

turn on/start

Check batteries. Make sure batteries are installed correctly. If batteries are

correctly installed, replace with a set of new batteries.

Check data cable integrity All wires in cable should be intact. If any are visibly crimped or

cut, replace cable.

Check data cable

connections/orientation

Make sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Check console display for

damage

Check for visual sign that console display is cracked or

otherwise damaged. Replace Console if damaged.

If the above steps do not resolve the problem, contact

Customer Care for further assistance.

Speed displayed is not

accurate

Check Speed Sensor

Magnet position

Speed Sensor Magnet should be in place on Flywheel.

Speed displayed is always

“0”/stuck in Pause mode

Data cable Make sure the data cable is connected to the Console and the

main frame assembly.

Speed Sensor Make sure the RPM Sensor Magnet and the RPM Sensor are

in place.

No Speed/RPM reading Check data cable integrity All wires in cable should be intact. If any are cut or crimped,

replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Check Speed Sensor

Magnet position

Speed Sensor Magnet should be in place on Flywheel.

Check Speed Sensor

Assembly

Speed Sensor Assembly should be aligned with magnet and

connected to data cable. Realign sensor if necessary. Replace

if there is any damage to the sensor or the connecting wire.

Console display is dim Batteries Replace batteries

Unit operates but

Telemetric Heart Rate not

displayed

Chest Strap (optional) Strap should be “POLAR®” compatible and uncoded. Make

sure strap is directly against skin and contact area is wet.

Chest Strap Batteries If strap has replaceable batteries, install new batteries.

Interference Try moving unit away from sources of interference (TV, Micro-

wave, etc).

Replace Chest Strap If interference is eliminated and HR does not function, replace

strap.

Replace Console If HR still does not function, replace Console.

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sleep mode) while in use

Check data cable integrity All wires in the cable should be intact. If any are cut or crimped,

replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Check batteries. Make sure batteries are installed correctly. If batteries are

correctly installed, replace with a set of new batteries.

Check Speed Sensor

Magnet position

Speed Sensor Magnet should be in place on Flywheel.

Check Speed Sensor

Assembly

Speed Sensor Assembly should be aligned with magnet and

connected to data cable. Realign sensor if necessary. Replace

if there is any damage to the sensor or the connecting wire.

Contact Customer Care for further assistance.

7

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The default distance unit is kilometers (K). You can switch units between kilometers and miles before you start a workout,

or after you reset the Console. To change the units, push UP and DOWN together and hold 3 seconds. When the display

begins to blink, use the arrow button to change the units (K or M). Press any key to save.

Condition/Problem 7KLQJVWR&KHFN Solution

Unit rocks/does not sit

level

Check level adjustment Levelers may be turned to level machine.

Check surface under unit Adjustment may not be able to compensate for extremely un-

even surfaces. Move machine to level area.

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to pedal

Check pedal to crank

connection

Pedal should be tightened securely to crank arm. Be sure con-

nection is not cross-threaded.

Check crank arm to axle

connection

Crank arm should be tightened securely to axle.

Check drive belt tension Refer to the “Adjust the Belt Tension” procedure in the Service

Manual.

Clicking sound when

pedaling

Check pedal to crank

connection

Remove pedals. Make sure there is no debris on threads, and

reinstall the pedals.

Seat post movement Check locking pin Be sure adjustment pin is locked into one of the seat post

adjustment holes.

Check locking knob Be sure knob is securely tightened.

Resistance is uneven

when pedaling

Brake assembly Refer to the “Lubricate the Brake” procedure in the Service

Manual.

FCC Compliance

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user’s authority to operate the equipment.

This product complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device

may not cause harmful interference, and (2) this device must accept any interference received, including interference that

may cause undesired operation.

1RWH This product has been tested and found to comply with the limits for a Class B digital device, pursuant to CFR47

Part 15 Subpart B of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference in a residential installation. This equipment generates radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. In the unlikely event that this

equipment does cause harmful interference to radio or television reception, which can be determined by turning the

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• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Consult the dealer or an experienced radio/TV technician for help.

This product complies with the European Radio Equipment Directive 2014/53/EU.

8

A Console I Crank Arm Q Leveler

B Handlebar J Pedal w/Foot Restraint R Speed Sensor Magnet

C Adjustment Handle K Seat S Speed Sensor

D Adjustment Handle, Handlebar

Post

L Seat Post T Drive Belt

E Brake/Resistance Knob M Seat Post Adjustment Knob U Drive Pulley

F Brake Assembly N Front Stabilizer V Data Cable

G Cover, Drive Belt O Transport Wheel W Flywheel

H Cover, Drive Belt Inside P Rear Stabilizer

G

W

I

S

R

H

M

W

A

B

L

C

QP

Q

O

E

N

K

V

D

F

T

U

J

Maintenance Parts

9

REPLACEMENT PROCEDURE SKILL LEVEL

Level I : Low - very little mechanical knowledge or exposure.

Level II : Intermediate - some experience with mechanical procedures

Level III : Advanced - knowledgeable about mechanical procedures

!Disconnect all power to the machine before you service it.

:KHQGLVSRVLQJRIROGSDUWVREH\WKHDSSOLFDEOHORFDODQGSURYLQFLDOUHTXLUHPHQWV

For instructions to replace the following parts, please refer to the Assembly Manual for your bike:

• Seat

• Seat Post

• Front Stabilizer

• Rear Stabilizer

• Water Bottle Holder

10

Lubricate the Brake

on the Schwinn™ IC3/IC7/700IC Bikes Skill Level: I

8018889.041521.B

Replacement Procedure

Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | Printed

in China | © 2018 Nautilus, Inc. | Schwinn and the Schwinn Quality logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other coun-

tries. | ORIGINAL DOCUMENT - ENGLISH VERSION ONLY

NOTICE: This document provides instructions for the lubrication of the Brake Pad on the Schwinn™ IC3, IC7 and 700IC Bikes.

If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your local distributor (if purchased out

VLGH86&DQDGD7R¿QG\RXUORFDOGLVWULEXWRUJRWRZZZQDXWLOXVLQWHUQDWLRQDOFRP

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand

all Warnings on this machine.

,PSRUWDQW6DIHW\,QVWUXFWLRQV%HIRUHVHUYLFLQJRUXVLQJWKLVHTXLSPHQWREH\WKHIROORZLQJZDUQLQJV

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand

all Warnings on this machine.

• Read and understand the Part Replacement Procedure before working on the machine. Failure to obey the instructions and safety warnings could cause

injury to the service technician or bystanders.

• Keep bystanders and children away from the product being serviced at all times.

• Disconnect all power to the machine before you service it.

0DNHVXUHWKDWWKHUHSDLULVGRQHLQDQDSSURSULDWHZRUNVSDFHDZD\IURPIRRWWUDI¿FDQGH[SRVXUHWRE\VWDQGHUV

• Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these

components. Do not try to do heavy or awkward steps on your own.

• Use only replacement parts and hardware that are supplied or approved by Nautilus. Failure to use Nautilus-approved replacement parts can adversely

affect the safety and functionality of the equipment creating a risk to users and will void the warranty.

• Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or

replacing components. If at any time the Warning labels become loose, unreadable or dislodged, replace the labels. If purchased in US/Canada, contact

Customer Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them.

• Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety.

• Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance.

• SAVE THESE INSTRUCTIONS.

Tools Required (not included)

#2 Phillips screwdriver

8 mm Wrench

Silicone lubricant

™

11

Note: Your machine may not match the image. For reference only.

1. Using a #2 Phillips screwdriver, loosen and remove the hardware that

attaches the Fender to the Main Frame. Set the Fender and hardware

safely aside for reassembly.

NOTICE: Hold the Brake Cover so that it does not fall.

2. Loosen the Resistance Knob (A) to the minimum resistance setting.

3. Loosen and remove the hardware that attaches the Brake Pad (B) to

the Brake Assembly bracket (C).

4. Slide the Brake Pad (B) out of the Brake Assembly bracket (C).

Disconnect the data cable from the console before you service this machine.

X2

A

B

C

12

D

B

5. Saturate the Brake Pad felt (D) with silicone lubricant. Wipe off the

excess lubricant to prevent drips and stains.

6. Reinstall the Brake Pad (B).

NOTICE: Do not crimp the cable.

7. Reinstall the Fender.

NOTICE: Do not crimp the cable.

8. Adjust the Resistance Knob (A) as necessary.

9. Final Inspection

Inspect your machine to ensure that all hardware is tight and components

are properly assembled.

Do not use until the machine has been fully

assembled and inspected for correct

performance in accordance with the Owner’s

Manual.

13

Adjust the Brake Assembly

on the Schwinn™ IC3/IC7/700IC Bikes Skill Level: I

8018890.041521.B

Replacement Procedure

NOTICE: This document provides instructions for the adjustment of the Brake Assembly on the Schwinn™ IC3, IC7 and 700IC Bikes.