2. Toro
  3. Horn Kit, RT600 or RT1200 Trencher

Toro Horn Kit, RT600 or RT1200 Trencher Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Toro Horn Kit, RT600 or RT1200 Trencher Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3394-706RevB
HornKit
RT600orRT1200Trencher
ModelNo.25409
ModelNo.25409E
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
104-6957
1.Horn
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Wiringharness1Routethewireharness.
Horn1
Mountingbracket1
3
Threadlocker1
Mountthehorn(RT600unitsonly).
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3394-706*B
ProcedureDescription
Qty.
Use
Horn1
Mountingbracket1
4
Threadlocker1
Mountthehorn(RT1200unitsonly).
Hornswitch1
Decal1
5
Cableties
6
Installthehornswitch.
6
Nopartsrequired
–
Testthehornfunction.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
2.Settheparkingbrakeandlowertheattachmentsto
theground.
3.Shutoffthemachineandremovethekey.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitch
beforeyoudoanymaintenance.
4.Disconnectthebattery.RefertoyourOperator’sManual.
5.Removetherightsidepanelandthenosepanel.Refer
toyourOperator’sManual.
2
RoutingtheWireHarness
Partsneededforthisprocedure:
1Wiringharness
Procedure
1.Behindthebattery-disconnectswitchontheright
sideofthemachine,remove1insulatorlug,nut,and
lockwasherfromthepositiveterminal(Figure1or
Figure2).
2.Usingthehardwareremoved,attach1ringterminal
ofthewiringharnesstothepositiveterminal(Figure
1orFigure2).
Figure1
RT600
1.Insulatorlug4.Ringterminal
2.Nut5.Positiveterminal
3.Lockwasher6.Battery-disconnectswitch
2
Figure2
RT1200
1.Insulatorlug4.Ringterminal
2.Nut5.Positiveterminal
3.Lockwasher6.Battery-disconnectswitch
3.Removethenutattachedtotheengineground.
4.Usingthenutyouremoved,attachtheotherring
terminaltotheengineground(Figure3orFigure4).
Figure3
RT600
1.Nut3.Engineground
2.Ringterminal
Figure4
RT1200
1.Nut3.Ringterminal
2.Battery-disconnectswitch4.Engineground
5.Routethewiringharnessbeneaththesideledgetoward
thenoseofthemachine.
3
3
MountingtheHorn(RT600
UnitsOnly)
Partsneededforthisprocedure:
1Horn
1Mountingbracket
1Threadlocker
Procedure
1.Removethemountingstrapandnutfromthehorn.
Note:Discardthemountingstrap.
2.Applythethreadlockertothehornstud.
3.Installthehornontothemountingbracketandtorque
to7.73to12.8N-m(5.7to9.5ft-lb)(Figure5).
Note:Orientthehornopeningdownward.
Figure5
1.Mountingbracket3.Nut
2.Horn
4.Removetheforwardboltfromtheexistingbracket,
anduseittoinstallthemountingbracket(Figure6).
Figure6
1.Mountingbracket3.Nut
2.Bolt
5.Connectthewireharnesstothehornposts(Figure7).
Figure7
Mountingbracketnotshown
1.Hornpost
4
4
MountingtheHorn(RT1200
UnitsOnly)
Partsneededforthisprocedure:
1Horn
1Mountingbracket
1Threadlocker
Procedure
1.Removethemountingstrapandnutfromthehorn.
Discardthemountingstrap.
2.Applythethreadlockertothehornstud.
3.Installthehornontothemountingbracketandtorque
to7.73to12.8N-m(5.7to9.5ft-lb)(Figure8).
Note:Orientthehornopeningdownward.
Figure8
1.Horn3.Nut
2.Mountingbracket
4.Removetheforwardboltfromtheexistingbracket,
anduseittoinstallthemountingbracket(Figure9).
Figure9
1.Bolt3.Existingbracket
2.Mountingbracket
5.Connectthewiringharnesstothehornposts(Figure
10).
Figure10
Mountingbracketnotshown
1.Hornpost
5
5
InstallingtheHornSwitch
Partsneededforthisprocedure:
1Hornswitch
1Decal
6
Cableties
Procedure
1.Ontheleftsideofthesteeringcolumn,removethe
plugshowninFigure11.
Figure11
1.Plug
2.Removethekickpanelbeneaththedashboard(Figure
12).
Figure12
1.Bolt2.Kickpanel
3.Connectthewiringharnesstothehornswitch(Figure
13).
Figure13
1.Hornswitch2.Wireharness
4.Unscrewtherubberbuttonfromthehornswitch.
5.Routehornswitchandwiringharnessupthroughthe
dashboardtotheholeinthedashboardandscrewthe
buttonbackontotheswitch(Figure14).
6
Figure14
1.Decal
3.1.37cm(0.54inch)
2.0.25cm(0.10inch)
4.Rubberbutton
6.InstallthedecalinthelocationshowninFigure14.
7.Connectthebattery.RefertoyourOperator’sManual.
8.Turnthemainpowerdisconnectswitchandthe
ignitionkeytotheOnposition.
9.Securethewiringharnesstothetractionunitwiththe
cableties.Ensurethewiringharnesswillnotinterfere
withanymovingpartsandwillnotcontactpartsofthe
machinethatwillgethot.
10.Installthekickpanel(Figure12).
11.Installtherightsideandnosepanels.Refertoyour
Operator’sManual.
6
TestingtheHornFunction
NoPartsRequired
Procedure
Conrmthatthehornsoundswhenyoupressthehorn
buttonandstopswhenyoureleaseit.
Note:Ifthehorndoesnotsound,ensurethatthewiring
harnessconnectorsaresecure.
7
/