Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

Toro
Brand
Toro
Model
Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader
Category
Car kits
Type
Installation guide
FormNo.3401-682RevB
LowFlowAuxiliaryKit
TX1000CompactUtilityLoader
ModelNo.23134
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal132-8602
132-8602
1.Slow3.Hydraulicuid
2.Fast
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3401-682*B
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Disconnectthebattery.
3
Nopartsrequired
–
Removetheexistinghoses.
Low-owvalve
1
Bracket1
Bolt(1/4x2-1/2inches)
2
Locknut(1/4inch)
2
Straighttting
2
45-degreetting
2
90-degreetting
2
U-shapedtube1
Loaderarmtting
1
Teetube1
90-degreetube1
Curvedtube
1
Hydraulichose1
Hoseprotector1
4
Cabletie
3
Installthevalveassembly.
Switch
1
Decal1
5
Wireharness1
Installtheswitchandwireharness.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
2.Engagetheparkingbrake.
3.Lowertheloaderarms.
4.Shutofftheengineandremovethekey.
g036689
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
1.Openthehoodandsecurethehoodprop.
2.Disconnectthebattery.
•Ifthemachinehasabattery-disconnectswitch,
turntheswitchtotheOFFposition;refertothe
Operator’sManualforthemachine.
•Ifthemachinedoesnothaveabattery-disconnect
switch,removethenegativebatterycablefromthe
battery.
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.
3
3
RemovingtheExistingHoses
NoPartsRequired
Procedure
Determinetheleftandrightsidesofthemachinefromthe
normaloperatingposition.
1.Removethe3bolts(1/4x3/4inch)securingthecover
plateandremovethecoverplate(Figure2).
g038212
Figure2
1.Bolt(1/4x3/4inch)2.Coverplate
2.Removethe2bolts(1/4x3/4inch)and2washers
(1/4inch)securingtherubberbafeandlowerthe
bafe(Figure3).
g038213
Figure3
1.Rubberbafe3.Washer(1/4inch)
2.Bolt(1/4x3/4inch)
4
3.RemoveanddiscardtheshorthoseshowninFigure4.
g038214
Figure4
1.Longhose3.Auxiliaryvalve
2.Teetting4.Shorthose
4.Disconnectthelonghosefromtheteettingand
removetheteetting(Figure4).
5.MarkthehosesshowninFigure5withtheir
correspondingportlocationssothatyoucaninstall
themintothecorrectportslater.
g038215
Figure5
1.Markanddisconnectthesehoses.
6.Disconnectthe2hosesfromthettingsintheauxiliary
valve(Figure5).
7.Removetheremaininghosefromtheauxiliaryvalve
andtheloaderarmvalve.Discardthehoseandttings
(Figure6).
g038216
Figure6
1.Remaininghose2.Fitting
5
4
InstallingtheValveAssembly
Partsneededforthisprocedure:
1
Low-owvalve
1Bracket
2
Bolt(1/4x2-1/2inches)
2
Locknut(1/4inch)
2
Straighttting
2
45-degreetting
2
90-degreetting
1U-shapedtube
1
Loaderarmtting
1Teetube
190-degreetube
1
Curvedtube
1Hydraulichose
1Hoseprotector
3
Cabletie
Procedure
1.Installthelow-owvalvetothebracketusing2bolts
(1/4x2-1/2inches)and2locknuts(1/4inch)as
showninFigure7.
g038223
Figure7
1.Nut(1/4inch)3.Low-owvalve
2.Bracket
4.Bolt(1/4x2-1/2inches)
2.Installa90-degreettingintothevalveassembly
(Figure8).
3.Install2straightttings,anda45-degreettingtothe
valveassembly(Figure8).
Note:Ensurethatthettingsareorientedinthesame
directionasFigure8.
g038224
Figure8
1.Straighttting3.45-degreetting
2.90-degreetting
4.Torquethettingsto79to98N∙m(58to72ft-lb).
5.Installa45-degreettingtotheauxiliaryvalveinthe
locationofthettingthatyoudiscardedpreviously
(Figure9).
Note:Donottorquethettingatthistime.
g038225
Figure9
1.45-degreetting
6
6.Removethe2rearboltssecuringtheauxiliaryvalveto
thebracketandusethemtomountthelow-owvalve
assembly(Figure10).
g194743
Figure10
1.90-degreetting3.Low-owvalveassembly
2.Bracket
4.Bolt(5/16x2-3/4inches)
7.Installa90-degreettingtothelocationwhereyou
previouslyremovedtheteetting(Figure10).
8.InstalltheU-shapedtubetothe90-degreettingand
tothettinginPortAinthelow-owvalveassembly
(Figure11).
Note:Donottorquethenutsonthetubeuntilall
tubesareinplace.
g038228
Figure11
1.U-shapedtube
9.Installtheloader-armttingtotheloader-armvalve
(Figure12).
g038229
Figure12
1.45-degreetting4.Loader-armtting
2.Teetube5.Loader-armvalve
3.90-degreetube
10.Connecttheteetubetotheloader-armttingandthe
45-degreettinginthelow-owvalve(Figure12).
11.Connectthe90-degreetubetothettingsinthe
low-owvalveandloader-armvalve(Figure12).
12.Connectthecurvedtubetotheteetubeandthe
45-degreettingthatinstalledinstep5(Figure13).
g038235
Figure13
1.Teetube
3.45-degreetting
2.Curvedtube
13.Torquethenutsonthe4tubesthatyoujustinstalledto
50to64N∙m(37to47ft-lb).
14.Torquethe90-degreettingthatyouinstalledinstep7
andtheloader-armttingthatyouinstalledinstep9to
79to98N∙m(58to72ft-lb)
7
15.Connectthehosesthatyouremovedinstep6of
3RemovingtheExistingHoses(page4)totheir
correspondingportsandtorquethemto50to64N∙m
(37to47ft-lb).
16.Connectthehydraulichosetothestraighttting
beneaththelow-owvalveandtothelonghosethat
youdisconnectedfromtheteettinginstep4of3
RemovingtheExistingHoses(page4)asshownin
Figure14.
g038238
Figure14
1.Straighttting3.Connectthisendtothe
longhose.
2.Connectthisendtothe
straighttting.
17.Torquethehosettingsto50to64N∙m(37to47ft-lb).
18.Covertheconnectionbetweenthe2hosesusingthe
hoseprotectorand2cableties(Figure15).
g038239
Figure15
1.Longhose
3.Cabletie
2.Hoseprotector4.Kithydraulichose
19.Useanothercabletietosecuretheprotectorandhoses
totheelbowadapter(Figure15).
8
5
InstallingtheSwitchandWire
Harness
Partsneededforthisprocedure:
1
Switch
1Decal
1Wireharness
Procedure
1.Removetheplugfromtheconsoleandinstallthe
switch(Figure16).
g038240
Figure16
1.Switch
3.Decal
2.Plug
2.Ifthedecalontheconsoledoesnotshowtherabbit
andturtlesymbolsneartheswitch,afxthekitdecal
(Figure16).
3.Unplugthecapfromtheauxiliaryconnectoronthe
machinewireharnessandconnectthekitwireharness
totheconnector(Figure17).
g038242
Figure17
1.Kitwireharnessconnector2.Auxiliaryconnectoron
machinewireharness
4.Connectthekitwireharnesstotheswitchandthe
low-owvalve(Figure18).
g038243
Figure18
1.Connecttotheswitch2.Connecttothelow-ow
valve
5.Installtherubberbafe(seeFigure3).
6.Installthecoverplate(seeFigure2).
7.Ifthemachinehasabattery-disconnectswitch,turn
theswitchtotheONposition.Ifthemachinedoesnot
haveabattery-disconnectswitch,connectthenegative
batterycabletothebattery.
8.Closethehood.
9
Notes:
Notes:
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Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

Toro
Brand
Toro
Model
Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader
Category
Car kits
Type
Installation guide
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