Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

Brand: Toro

Model: Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader

Type: Installation guide

FormNo.3401-682RevD

LowFlowAuxiliaryKit

TX1000CompactUtilityLoader

ModelNo.23134

InstallationInstructions

Donotinstallthiskitonthemachinemodelnumbers22327G,2327HD,and

22328HD.

Safety

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved

withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections

andttingsaretightbeforeapplyingpressureto

thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic

uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

system.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal132-8602

132-8602

1.Slow3.Hydraulicuid

2.Fast

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3401-682*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Disconnectthebattery.

3Nopartsrequired–Removethecoverplateandbafe.

4Nopartsrequired–Separatethetractionenablevalve.

5Nopartsrequired–Removetheexistinghoses.

45°tting1

690°tting1Preparetheauxiliaryvalve.

Low-owvalve1

90°tting1

45°tting1

Bolt(1/4x2-1/2inches)2

Locknut(1/4inch)2

Installthevalveassembly.

90°tting1

Manifoldtube1

S-shapedtube1

U-shapedtube1

L-shapedtube1

Installthetubes.

Hose41.9cm(16-1/2inches)1

Hoseprotector1

9Cabletie3

Installthehoses.

Switch1

Decal1

10Wireharness1

Installtheswitchandwireharness.

11Nopartsrequired–Assemblethetractionenablevalve.

12Nopartsrequired–Checkforhydraulicleaks.

13Nopartsrequired–Installthebafeandcoverplate.

PreparingtheMachine

NoPartsRequired

Procedure

g036689

Figure1

1.Movethemachinetoalevelsurface.

2.Engagetheparkingbrake.

3.Lowertheloaderarms.

4.Shutofftheengineandremovethekey.

5.Waitfortheenginetocool.

6.Unlatchthehood,openit,andsupportitwiththeproprod;refertoAccessingInternalComponentsinthe

Operator’sManualforyourmachine.

7.Relievehydraulicpressure;refertoHydraulicSystemMaintenanceintheOperator’sManualforyour

machine.

DisconnectingtheBattery

NoPartsRequired

OpeningtheBatteryDisconnect

Switch

MachineswithaBatteryDisconnectSwitch

Important:Ensurethattheengineiscoolbefore

usingthebattery-disconnectswitch.

TurnthebatterydisconnectswitchtotheOFFposition

(Figure2).

Note:Ifthemachinedoesnothavea

battery-disconnectswitch,refertoRemovingthe

NegativeBatteryCable(page4).

g359374

Figure2

1.OFFposition

(battery-disconnect

switch)

2.ONposition

(battery-disconnect

switch)

RemovingtheNegativeBattery

Cable

MachineswithoutaBatteryDisconnectSwitch

WARNING

Incorrectbatterycableroutingcoulddamage

themachineandcablescausingsparks.

Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

1.Removethefrontscreen;refertoAccessing

InternalComponentsintheOperator’sManual

foryourmachine.

2.Loosenthenutandteeboltsecuringthe

negativebatterycabletothebatterypost(Figure

3),andremovethecablefromthebattery.

Note:Positionthebatterycableawayfromthe

batterypost.

g359935

Figure3

1.Negativebatterycable2.Batterypost

RemovingtheCoverPlate

andBafe

NoPartsRequired

Procedure

Determinetheleftandrightsidesofthemachinefrom

thenormaloperatingposition.

1.Removethe3ange-headcapscrews(1/4x

3/4inch)securingthecoverplatefrontofthe

controlpanelframe,andremovethecoverplate

(Figure4).

g038212

Figure4

1.Flange-headcapscrews

(1/4x3/4inch)

2.Coverplate

2.Removethe3ange-headcapscrews(1/4x3/4

inch)and3washers(1/4inch)securingthefront

oftherubberbafetothebottomofthecontrol

panelframe(Figure5).

g038213

Figure5

1.Rubberbafe3.Washer(1/4inch)

2.Flange-headcapscrew

(1/4x3/4inch)

3.Pushtherubberbafedowntoprovideaccess

tothehydraulichoses.

SeparatingtheTraction

EnableValve

SerialNo.408833816andLater

NoPartsRequired

Procedure

Removethe2ange-headcapscrews(1/4x2inches)

thatsecurethetractionenablevalvetothelow-ow

valvetothebracket(Figure6).

Note:Retaintheange-headcapscrews.Movethe

valveasneededtoprovideaccess.

g359748

Figure6

1.Low-owvalve2.Flange-headcapscrew

(1/4x2inches)

RemovingtheHosesand

Tubes

NoPartsRequired

RemovingtheAuxiliaryValve

HoseandPumpHose

SerialNo.408833815andBefore

1.Removeanddiscardtheshorthoseshownin

Figure7.

g038214

Figure7

1.Pumphose3.Auxiliaryvalve

2.Teetting4.Shorthose

2.Markthepumphose“Pump”.

3.Disconnectthepumphosefromtheteetting,

andplugthehose(Figure7).

4.Removetheteettingfromtheauxiliaryvalve.

Note:Discardtheteetting.

RemovingtheAuxiliaryValveTube

andPumpHose

SerialNo.408833816andLater

1.Removeanddiscardtheshorttubeshownin

Figure8.

g359375

Figure8

1.Loader-armvalve4.Pumphose

2.Straighttting(portT-1)5.Teetting

3.Tube6.Auxiliaryvalve

2.Markthepumphose“Pump”.

3.Disconnectthepumphosefromtheteetting,

andplugthehose(Figure8).

4.Removetheteettingfromtheauxiliaryvalve.

Note:Discardtheteetting.

RemovingtheRightLoaderHoses

1.Marktheupperloaderhose“PortB”,and

removethehosefromtheauxiliaryvalvetting

(Figure9).

g359441

Figure9

1.Upperloaderhose(port-B)3.Lowerloaderhose(port-A)

2.Auxiliaryvalveport-B

tting

4.Auxiliaryvalveport-A

tting

2.Markthelowerloaderhose“PortA”,andremove

thehosefromtheauxiliaryvalvetting.

RemovingthePortTHose

1.Removetheremaininghosefromtheport-T

ttingintheauxiliaryvalveandtheport-Ttting

intheloader-armvalve.(Figure10).

Note:Discardthehose.

g359444

Figure10

1.Fitting(auxiliaryvalve)3.Auxiliaryvalveport-T

2.Remaininghose4.Fitting(loader-armvalve

port-T)

2.Removethettingfromport-Toftheauxiliary

valve.

Note:Discardthetting.

PreparingtheAuxiliary

Valve

Partsneededforthisprocedure:

145°tting

190°tting

Procedure

1.Assemblea45°ttingintoport-Toftheauxiliary

valve(Figure11).

Note:Donottightenthetting.

g359478

Figure11

1.Port-T(auxiliaryvalve)3.45°tting

2.Port-P(auxiliaryvalve)4.90°tting

2.Assemblea90°ttingintoport-Poftheauxiliary

valve.

Note:Donottightenthetting.

InstallingtheLowFlow

Valve

Partsneededforthisprocedure:

1Low-owvalve

190°tting

145°tting

2Bolt(1/4x2-1/2inches)

2Locknut(1/4inch)

AssemblingtheLow-FlowValve

Fittings

1.Assemblea90°ttingintoport-Aofthelow-ow

valve(Figure12).

g359466

Figure12

1.Straighttting(low-ow

valveport-Candport-P)

3.45°tting(port-T)

2.90°tting(port-A)

2.Assemblea45°ttingintoport-Tofthelow-ow

valve.

3.Assemblestraightttingsport-Candport-Pof

thelow-owvalve(Figure12).

4.Alignthettingis45°and90°ttingsasshown

inFigure12.

5.Torquethettingsto79to98N∙m(58to72ft-lb).

AssemblingtheLow-FlowValveto

theBracket

SerialNo.408833815andBefore

1.Removethe2rearbolts(5/16x2-3/4inches)

and2locknuts(5/16inch)securingauxiliary

valvetothevalvebracketasshowninFigure17.

g359546

Figure13

1.Locknut(5/16inch)4.Bolt(5/16x2-3/4inches)

2.Auxiliaryvalve5.

3.Valvebracket

2.Assemblethebolts(5/16x2-3/4inches)that

youremovedinstep1throughtheholesinthe

low-owvalvebracket(Figure14).

g359467

Figure14

1.Bracket4.Low-owvalve

2.Bolt(5/16x2-3/4inches)5.Bolt(1/4x2-1/2inches)

3.Locknut(1/4inch)

3.Installthelow-owvalvetothebracketusing

2bolts(1/4x2-1/2inches)and2locknuts(1/4

inch).

AssemblingtheLow-FlowValveto

theBracket

SerialNo.408833816andLater

1.Assemblethe2bolts(1/4x2-1/2inches)

throughthebodyofthelow-owvalveasshown

inFigure15.

g359771

Figure15

1.Low-owvalve2.Bolt(1/4x2-1/2inches)

2.Assemblethelow-owvalvetothebracket

(Figure16)withthe2bolts(1/4x2-1/2inches)

and2locknuts(1/4inch).

g359772

Figure16

1.Bolt(1/4x2-1/2inches)3.Bracket

2.Low-owvalve4.Locknut(1/4inch)

InstallingtheLow-FlowValveto

theAuxiliaryValve

Looselyassemblethelow-owvalvebrackettothe

valvebracketandauxiliaryvalvewiththe2rearbolts

(5/16x2-3/4inches)andlocknut(5/16inch).

Note:Donottightenthelocknutsandbolts.

g359532

Figure17

1.Locknut(5/16inch)4.Low-owvalvebracket

2.Auxiliaryvalve5.Bolt(5/16x2-3/4inches)

3.Valvebracket

InstallingtheTubes

Partsneededforthisprocedure:

190°tting

1Manifoldtube

1S-shapedtube

1U-shapedtube

1L-shapedtube

InstallingtheManifoldTubeand

S-ShapedTube

Note:Donottorquethetubenutsuntilalltubesare

assembled.

1.Looselyassemblethe90°ttingontothestraight

ttingintheloader-armvalveport-T(Figure18).

g359572

Figure18

1.Straighttting(loader-arm

valveport-T)

2.90°tting

2.Looselyassemblethemanifoldtubetothe90°

ttingoftheloader-armvalveandthe45°tting

(bottom)inport-Tofthelow-owvalve(Figure

19).

g359575

Figure19

1.90°tting(loader-arm

valveport-T)

3.45°tting(low-owvalve

port-T)

2.Manifoldtube

3.LooselyassembletheS-shapedtubetothe

ttinginthemanifoldtubeandthe45°ttingin

port-Toftheauxiliaryvalve(Figure20).

g359573

Figure20

1.S-shapedtube3.Fitting(manifoldtube)

2.45°tting(auxiliaryvalve

port-T)

4.Torquethe90°ttingofloader-armvalveport-T

(Figure19)andthe45°ttinginauxiliaryvalve

port-T(Figure20)to79to98N∙m(58to72ft-lb).

5.Torquethetubenutsofthemanifoldtubeand

S-shapedtubeto50to64N∙m(37to47ft-lb).

InstallingtheU-ShapedTube

1.AssembletheU-shapedtubetothe90°ttingin

port-Poftheauxiliaryvalveandthe90°inport

ttinginPortAinthelow-owvalve(Figure21).

g359574

Figure21

1.U-shapedtube3.90°tting(auxiliaryvalve

port-P)

2.90°tting(low-owvalve

port-A)

2.Torquethe90°ttinginauxiliaryvalveport-Pto

79to98N∙m(58to72ft-lb).

3.Torquethetubenutsto50to64N∙m(37to47

ft-lb).

InstallingtheL-ShapedTube

1.AssembletheL-shapedtubetothestraight

ttinginport-Cofthelow-owvalveandthe

straightttinginport-T-1oftheloader-armvalve

(Figure22).

g359599

Figure22

1.Straighttting(loader-arm

valveportT-1)

3.L-shapedtube

2.Straighttting(low-ow

valveport-C)

2.Torquethetubenutsto50to64N∙m(37to47

ft-lb).

TighteningtheValveMounting

Hardware

Tightenthe2boltsand2locknutsthatsecurethe

low-owvalvebrackettotheloadervalveandbracket

(Figure23).

g359723

Figure23

1.Boltsandlocknuts

InstallingtheHoses

Partsneededforthisprocedure:

1Hose41.9cm(16-1/2inches)

1Hoseprotector

3Cabletie

InstallingtheRightLoaderHosed

1.Assembletheupperloaderhosemarked“Port

B”totheupperauxiliaryvalvetting(Figure24).

g359722

Figure24

1.Upperloaderhose

(marked“PortB”)

3.Lowerloaderhose

(marked“PortA”)

2.Upperstraighttting

(auxiliaryvalve)

4.Lowerstraighttting

(auxiliaryvalve)

2.Torquetheswivelnutofthehoseto50to64

N∙m(37to47ft-lb).

3.Assemblethelowerloaderhosemarked“Port

A”tothelowerauxiliaryvalvetting.

4.Torquetheswivelnutofthehoseto50to64

N∙m(37to47ft-lb).

InstallingtheLow-FlowValveand

PumpHoses

Machineserialnumbers408833816andlaterare

shown;machineserialnumbers408833815and

beforearesimilar.

1.Assemblethe90°ttingofthe41.9cm(16-1/2

inches)hosetothestraightttinginport-Pof

thelow-owvalve(Figure25).

g359893

Figure25

1.Straighttting(low-ow

valveport-P)

2.90°ttinghose41.9cm

(16-1/2inches)

2.Assemblethestraightttingofthe41.9cm

(16-1/2inches)hosetothettingofthehose

thatyoumarked“Pump”(Figure26).

g359895

Figure26

1.Hose(marked“Pump”)2.Hose41.9cm(16-1/2

inches)

3.Torquethe90°ttingofthe41.9cm(16-1/2

inches)hoseto50to64N∙m(37to47ft-lb).

4.Torquethestraightttingsofthe41.9cm(16-1/2

inches)hoseandthepumphoseto50to64

N∙m(37to47ft-lb).

5.Wrapthestraightttingsofthe2hoseswiththe

hoseprotector,andsecuretheprotectortothe

ttingswith2cableties(Figure27).

g359896

Figure27

1.Cabletie3.Hoseprotector

2.Valvebracket

6.Securetheprotectorandhosestothevalve

bracketasshowninFigure27.

InstallingtheSwitchand

WireHarness

Partsneededforthisprocedure:

1Switch

1Decal

1Wireharness

Procedure

1.Removetheplugfromtheconsoleandinstall

theswitch(Figure28).

g038240

Figure28

1.Switch3.Decal

2.Plug

2.Ifthedecalontheconsoledoesnotshowthe

rabbitandturtlesymbolsneartheswitch,afx

thekitdecal(Figure28).

3.Unplugthecapfromtheauxiliaryconnectoron

themachinewireharnessandconnectthekit

wireharnesstotheconnector(Figure29).

g038242

Figure29

1.Kitwireharnessconnector2.Auxiliaryconnectoron

machinewireharness

4.Connectthekitwireharnesstotheswitchand

thelow-owvalve(Figure30).

g038243

Figure30

1.Connecttotheswitch2.Connecttothelow-ow

valve

AssemblingtheTraction

EnableValve

SerialNo.408833816andLater

NoPartsRequired

Procedure

1.Alignthenotchesinthebodyofthetraction

enablevalvewiththethreadedsupporttubesif

thelow-owvalvebracket(Figure31).

g359894

Figure31

1.Low-owvalvebracket3.Flange-headcapscrews

(1/4x2inches)

2.Tractionenablevalve

2.Securethetractionenablevalvetothebracket

withthe2ange-headcapscrews(1/4x2

inches).

CheckingforHydraulic

Leaks

NoPartsRequired

PositioningtheBafe

Movethebafeupoverthehosesandcomponents,

towardtheinstallationposition.

ClosingtheBatteryDisconnect

Switch

MachineswithaBatteryDisconnectSwitch

TurnthebatterydisconnectswitchtotheOFFposition

(Figure32).

Note:Ifthemachinedoesnothavea

battery-disconnectswitch,refertoInstallingthe

NegativeBatteryCable(page15).

g359374

Figure32

1.OFFposition

(battery-disconnect

switch)

2.ONposition

(battery-disconnect

switch)

InstallingtheNegativeBattery

Cable

MachineswithoutaBatteryDisconnectSwitch

1.Installthenegativebatterycableontothebattery

post(Figure33),andtightentheteeboltandnut.

g359935

Figure33

1.Negativebatterycable2.Batterypost

2.Installthefrontscreen;refertoAccessing

InternalComponentsintheOperator’sManual

foryourmachine.

CheckingforLeaks

HydraulicSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved

withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections

andttingsaretightbeforeapplyingpressureto

thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic

uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

system.

1.Starttheengine.

2.Checktubes,hoses,andttingattheloader

valve,low-owvalve,andauxiliaryvalvefor

hydraulicleaks.

Machineserialnumbers408833816and

late—checkthetractionenablevalvettings

andhose.

Note:Repairanyhydraulicleaks.

3.Shutofftheengine.

4.Checkthehydraulicuidlevel;refertoHydraulic

SystemMaintenanceintheOPERATOR’SMANUAL

foryourmachine.

Note:Ifneeded,addhydraulicuid.

InstallingBafeandCover

Plate

NoPartsRequired

Procedure

1.Aligntheholesintherubberbafe(Figure34)

withtheholesinthebottomofthecontrolpanel

frame.

g038213

Figure34

1.Rubberbafe3.Washer(1/4inch)

2.Flange-headcapscrew

(1/4x3/4inch)

2.Securethebafetothepanelwiththe3

ange-headcapscrews(1/4x3/4inch)and

3washers(1/4inch)thatyouremovedin3

RemovingtheCoverPlateandBafe(page4).

3.Aligntheholesinthecoverplate(Figure35)with

theholesinthefrontofthecontrolpanelframe.

g038212

Figure35

1.Flange-headcapscrews

(1/4x3/4inch)

2.Coverplate

4.Securethecoverplatetothepanelwiththe

ange-headcapscrews(1/4x3/4inch)thatyou

removedin3RemovingtheCoverPlateand

Bafe(page4).

5.Closeandlatchthehood.

Notes:

Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

Toro Low Flow Auxiliary Kit, TX 1000 Compact Utility Loader Installation guide

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