Toro Sand Pro 3040 Traction Unit User manual

Sand Pro 3040 Traction Unit
Toro
Brand
Toro
Model
Sand Pro 3040 Traction Unit
Type
User manual

This manual is also suitable for

FormNo.3442-255RevC
SandPro
®
3040and5040Traction
Unit
ModelNo.08703—SerialNo.407600000andUp
ModelNo.08705—SerialNo.407600000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3442-255*
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-onpieceofutilityequipment
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forconditioningsandtrapsonwell-maintainedgolf
coursesandcommercialgrounds.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g251197
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1InstallingtheSteeringWheel............................8
2InstallingtheSeat............................................8
3RemovingtheBattery......................................8
4ActivatingandChargingtheBattery.................9
5InstallingtheBattery......................................10
6InstallingFrontWeights..................................11
7ApplyingtheProductionYearDecal................11
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
FillingtheFuelTank..........................................15
BeforeOperationsChecks................................16
CheckingtheInterlockSystem..........................16
DuringOperation.................................................17
GeneralSafety.................................................17
SlopeSafety.....................................................17
StartingandShuttingOfftheEngine.................18
BreakingintheMachine...................................18
BecomingFamiliarwiththeMachine.................18
AfterOperation....................................................19
AfterOperationSafety......................................19
TowingtheMachine..........................................19
HaulingtheMachine.........................................19
Maintenance...........................................................20
MaintenanceSafety..........................................20
RecommendedMaintenanceSchedule(s)...........20
DailyMaintenanceChecklist.............................21
Pre-MaintenanceProcedures..............................22
LiftingtheMachine...........................................22
Lubrication..........................................................23
GreasingtheMachine.......................................23
EngineMaintenance...........................................24
EngineSafety...................................................24
EngineOilSpecication....................................24
CheckingtheEngine-OilLevel..........................24
ChangingtheEngineOilandFilter....................24
ServicingtheAirCleaner..................................25
ReplacingtheSparkPlugs................................25
FuelSystemMaintenance...................................26
ReplacingtheFuelFilter...................................26
ChangingtheCarbon-CanisterFilter................27
ElectricalSystemMaintenance...........................28
ElectricalSystemSafety...................................28
Jump-StartingtheMachine...............................28
ReplacingFuses...............................................28
MaintainingtheBattery.....................................28
DriveSystemMaintenance..................................29
CheckingtheTirePressure...............................29
TorquingtheWheelLugNuts............................29
AdjustingtheTractionDriveforNeutral.............29
AdjustingtheTractionInterlockSwitch..............30
AdjustingtheTransportSpeed..........................30
ControlsSystemMaintenance.............................31
AdjustingtheLiftLever.....................................31
AdjustingtheEngineControls...........................31
HydraulicSystemMaintenance...........................33
HydraulicSystemSafety...................................33
CheckingtheHydraulicLinesand
Hoses............................................................33
HydraulicFluidSpecications...........................33
CheckingtheHydraulic-FluidLevel...................33
ReplacingtheHydraulicFilter...........................34
ChangingtheHydraulicFluid............................35
ChargingtheHydraulicSystem.........................36
Cleaning..............................................................37
CleaningandInspectingtheMachine...............37
CleaningtheOilCooler.....................................37
Storage...................................................................38
PreparingtheMachine......................................38
PreparingtheEngine........................................38
PreparingtheBattery........................................38
3
Safety
Thismachinehasbeendesignedinaccordance
withANSIB71.4-2017.However,when
attachmentsareinstalledonthemachine,
additionalweightisrequiredtocomplytothe
standards.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepthemachineawayfrombystanderswhileit
ismoving.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicingorfuelingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal93-9051
93-9051
1.ReadtheOperator'sManual.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
4
decal132-4429
132-4429
decal108-8484
108-8484
1.Attachmentcontrol5.Parkingbrake
2.Attachmentlowerposition
6.PTO—disengaged
3.Attachmentraiseposition
7.PTO—engaged
4.Attachment,lockedinoat
position
decal133-8062
133-8062
5
decal137-3387
137-3387
1.Lights10.Tractioncontrol—Forward,Neutral,andReverse
2.Engine—Shutoff11.Warning—readtheOperator’sManual.
3.Engine—Run12.Warning—donotoperatethismachineunlessyouaretrained.
4.Engine—Start
13.Warning—wearhearingprotection.
5.Choke–On14.Crushinghazard,machine—keepbystandersaway.
6.Choke—Off15.Entanglementhazard,driveshaft;hotsurface/burn
hazard—donotremovecover.
7.Fast16.Tippinghazard—donotoperateonslopes;driveslowlywhen
turning;donotturnsharplywhiletravelingfast.
8.Slow
17.Warning—donotparkthemachineonaslope;parkthe
machineonalevelsurface,shutofftheengine,andremove
thekeybeforeleavingthemachine.
9.ReadtheOperator’sManualforhydraulicuidinformation.18.Warning—readtheOperator’sManual;donottowthe
machine.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Steeringwheel
1
Foamcollar1
Washer1
Locknut1
1
Steering-wheelcover
1
Installthesteeringwheel.
2
Seat
1Installtheseat.
3
Nopartsrequired
–
Removethebattery.
4
Bulkelectrolyte,1.260specicgravity
(notincluded)
–
Activateandchargethebattery.
Bolt(1/4x5/8inch)
2
5
Locknut(1/4inch)
2
Installthebattery
6
Frontweightkit(s)asneeded
–
Installfrontweightsifneeded.
7
Productionyeardecal1Applytheproductionyeardecal.
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Engineowner’smanual1
Readthemanualsbeforeoperatingthemachine.
CerticateofCompliance
1
ThisdocumentindicatesCEcompliance.
Key2
Starttheengine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Removeanddiscardalltheshippingbracketsandfasteners.
7
1
InstallingtheSteering
Wheel
Partsneededforthisprocedure:
1
Steeringwheel
1Foamcollar
1Washer
1Locknut
1
Steering-wheelcover
Procedure
1.Movethefrontwheelsothatitpointsstraight
ahead.
2.Slidethefoamcollar,smallendrst,ontothe
steeringshaft(Figure3).
g025723
Figure3
1.Foamcollar4.Nut
2.Steeringwheel5.Steering-wheelcover
3.Washer
3.Slidethesteeringwheelontothesteeringshaft
(Figure3).
4.Securethesteeringwheeltothesteeringshaft
withawasherandalocknut(Figure3).
5.Torquethelocknutto27to35N∙m(20to26
ft-lb).
6.Pressthesteering-wheelcoverintopositionon
thesteeringwheel(Figure3).
2
InstallingtheSeat
Partsneededforthisprocedure:
1
Seat
Procedure
1.Removeanddiscardthelagboltssecuringthe
seattothecrate.
2.Removethenutsfromtheshippingbracketand
discardthebracket.Savethenuts.
3.Securetheseattotheseatbasewiththe4
previouslyremovednuts;refertoFigure4.
g334906
Figure4
1.Seat
4.Flangenut
2.Seatswitch
5.Machinewireharness
3.Seatbolts
4.Locatethemachinewireharnessandconnect
ittotheseatswitch(Figure4).
5.Securethewireharnesstotheseatbasewith
acabletie.
8
3
RemovingtheBattery
NoPartsRequired
Procedure
Removethe2wingnutsandwasherssecuringthe
topbatteryhold-downtothesidebatteryhold-downs
(Figure5).Removethetopbatteryhold-downand
removethebattery.
g002701
Figure5
1.Battery
3.Negative(-)battery
terminal
2.Positive(+)battery
terminal
4.Topbatteryhold-down
4
ActivatingandCharging
theBattery
Partsneededforthisprocedure:
–
Bulkelectrolyte,1.260specicgravity(notincluded)
Procedure
Ifthebatteryisnotlledwithelectrolyteoractivated,
addelectrolytewith1.260specicgravitytothe
battery.
Note:Youcanpurchasebulkelectrolytefromalocal
batterysupplyoutlet.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichisfatalifconsumedandcausessevere
burns.
•Donotdrinkelectrolyteandavoidcontact
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethellercapsfromthebatteryand
slowlylleachcelluntilelectrolyteisuptothe
llline.
2.Replacethellercapsandconnecta3to4A
batterychargertothebatteryposts.Chargethe
batteryatarateof3to4Afor4to8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
Neversmokenearthebatteryandkeep
sparksandamesawayfrombattery.
3.Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.Allowthebatterytositfor5to10minutes.
4.Removethellercaps.
5.Slowlyaddelectrolytetoeachcelluntilthelevel
isuptothellline.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherparts
9
ofthemachineandseverecorrosionand
deteriorationwillresult.
6.Installthellercaps.
5
InstallingtheBattery
Partsneededforthisprocedure:
2
Bolt(1/4x5/8inch)
2
Locknut(1/4inch)
Procedure
1.Setthebatteryinplace,withthenegative
terminalpositionedtotherearofthemachine
(Figure6).
g002701
Figure6
1.Battery
3.Negative(-)battery
terminal
2.Positive(+)battery
terminal
4.Topbatteryhold-down
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcablesand
causesparks.Sparkscancausethe
batterygassestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
WARNING
Batteryterminalsormetaltools
couldshortagainstmetalmachine
components,causingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Whenremovingorinstallingthe
battery,donotallowthebattery
terminalstotouchanymetalpartsof
themachine.
•Donotallowmetaltoolstoshort
betweenthebatteryterminalsand
metalpartsofthemachine.
2.Securethepositivecable(red)tothepositive
(+)terminalwithabolt(1/4x5/8inch)anda
locknut(Figure7).
g004027
Figure7
1.Smallblackcable3.Negative(-)batterycable
2.Positive(+)batterycable
10
3.Securethesmallblackwireandthenegative
cable(black)tothenegative(-)terminalofthe
batterywithabolt(1/4x5/8inch)andlocknut
(1/4inch)(Figure7).
4.Coattheterminalsandmountingfastenerswith
petroleumjellytopreventcorrosion.
5.Slidetherubberbootoverthepositive(+)
terminaltopreventapossibleshortfrom
occurring.
6.Installthetopbatteryhold-downtotheside
batteryhold-downsandsecureitwiththe
washersandwingnuts.
6
InstallingFrontWeights
Partsneededforthisprocedure:
–
Frontweightkit(s)asneeded
Procedure
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.However,whenattachmentsare
installedonthemachineadditionalweightmaybe
requiredtocomplytothestandards.
1.Usethechartbelowtodeterminethe
combinationsofadditionalweightrequired.
OrderpartsfromyourauthorizedTorodistributor.
AttachmentWeight
Required
WeightKit
KitQuantity
SpikerKit
Rahn
Groomer
23kg(50lb)
PartNo.100-64421
Note:ForModel08705machines,donotinstall
theweightkitifyourmachineisequippedwith
thefrontliftframekit.
2.Installtheweightkit;refertotheInstallation
Instructionsfortheweightkit.
7
ApplyingtheProduction
YearDecal
CEOnly
Partsneededforthisprocedure:
1Productionyeardecal
Procedure
Applytheproductionyeardecaltothemachineinthe
areashown(Figure8).
g255199
Figure8
1.Applythedecalhere.
11
ProductOverview
g012207
Figure9
1.Fuel-tankcap
3.Controlpanel
5.Aircleaner
7.Steeringwheel
2.Tractionandstoppingpedal4.Parkinglever6.Hydraulic-tankcap
Controls
TractionandStoppingPedal
Thetractionpedal(Figure10)has3functions:to
movethemachineforward,tomoveitbackward,and
tostopthemachine.Usingtheheelandtoeofyour
rightfoot,pressthetopofthepedaltomoveforward
andthebottomofthepedaltomovebackwardorto
assistinstoppingwhenmovingforward(Figure11).
AllowthepedaltomoveormoveittotheNEUTRAL
positiontostopthemachine.
Important:Whendrivingthemachineforward,
restyourheelonthefootrest;donotrestyour
healonthereversepadofthetractionpedal.
g002708
Figure10
1.Tractionandstoppingpedal
g002709
Figure11
Thegroundspeedisproportionatetohowfaryou
pressthetractionpedal.Formaximumgroundspeed,
pressthepedalfullywhilethethrottleisintheFAST
position.Togetmaximumpowerorwhenascending
ahill,havethethrottleintheFASTpositionwhile
pressingthepedalslightlytokeeptheenginespeed
high.Whentheenginespeedbeginstodecrease,
releasethepedalslightlytoallowthespeedto
increase.
Important:Formaximumpullingpower,move
thethrottletotheFASTpositionandlightlypress
thetractionpedal.
Important:Usethemaximumgroundspeedonly
whendrivingbetweenjobsites.
12
Donotusethemaximumspeedwhenusinga
mountedortowedattachment.
Important:Donotoperatethemachineinreverse
withtheattachmentinthedown(operating)
position,ortheattachmentcouldbeseverely
damaged.
IgnitionSwitch
Theignitionswitch(Figure12),usedtostartandshut
offtheengine,has3positions:OFF,RUN,andSTART.
RotatethekeyclockwisetotheSTARTpositionto
engagethestartermotor.Releasethekeywhenthe
enginestarts,andthekeymovestotheONposition.
Toshuttheengineoff,rotatethekeycounterclockwise
totheOFFposition.
g002710
Figure12
1.Ignitionkey
3.Chokecontrol
2.Throttlecontrol
ChokeControl
Tostartacoldengine,closethecarburetorchoke
bymovingthechokecontrol(Figure12)uptothe
CLOSEDposition.Aftertheenginestarts,regulatethe
choketokeeptheenginerunningsmoothly.Assoon
aspossible,openthechokebymovingitdownto
theOPENposition.Awarmenginerequireslittleor
nochoking.
ThrottleControl
Thethrottlecontrollever(Figure12)connectstoand
operatesthethrottlelinkagetothecarburetor.The
controlhas2positions:SLOWandFAST.Theengine
speedcanbevariedbetweenthe2settings.
Note:Youcannotshutofftheenginebyusingthe
throttlecontrol.
LiftLever
Toraisetheattachment,pulltheliftlever(Figure13)
back;tolowertheattachment,pushtheleverforward.
FortheFLOATposition,movetheleverintothedetent
position.Whenyouattainthedesiredposition,release
theleveranditwillreturntoneutral.
g002711
Figure13
1.Liftlever4.Frontliftcontrol(optional)
2.Parkingbrake5.Rearremotehydraulics
control(optional)
3.Hourmeter
Note:Themachinehasadouble-actingliftcylinder.
Youcanapplydownpressuretotheattachmentfor
certainoperatingconditions.
ParkingBrake
Toengagetheparkingbrake(Figure13),pullback
ontheparking-brakelever.Todisengageit,pushthe
leverforward.
Note:Youmayhavetorotatethetractionpedal
slowlyforwardandbackwardtodisengagetheparking
brake.
HourMeter
Thehourmeter(Figure13)indicatesthetotalhoursof
machineoperation.Thehourmeterstartstofunction
wheneveryourotatethekeyswitchtotheONposition.
13
Seat-AdjustmentLever
Movetheleverontheleftsideoftheseat(Figure14)
forward,slidetheseattothedesiredposition,and
releasethelevertolocktheseatintoposition.
g335735
Figure14
1.Seat-adjustmentlever
Fuel-ShutoffValve
Closethefuel-shutoffvalve(Figure15)whenstoring
themachineortransportingitonatrailer.
g002713
Figure15
1.Fuel-shutoffvalve
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Widthwithoutattachment
148cm(58inches)
Widthwithrake,Model08751
191cm(75inches)
Lengthwithoutattachment
164cm(64-1/2inches)
Height
115cm(45-1/4inches)
Wheelbase
109cm(42-3/4inches)
Netweight
Model08703
452kg(996lb)
Model08705
461kg(1,017lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
14
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandenginequickly.
•Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforeoperating,alwaysinspectthemachine
toensurethatthecomponentsandfasteners
areingoodworkingcondition.Replacewornor
damagedcomponentsandfasteners.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
FillingtheFuelTank
•Fuel-tankcapacity:25L(5-1/2USgallons).
•Recommendedfuel:
–Forbestresults,useonlyclean,fresh(less
than30daysold),unleadedgasolinewithan
octaneratingof87orhigher((R+M)/2rating
method).
–Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedfor
use.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%
ethanol),orE85(containsupto85%ethanol).
Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
–Donotusegasolinecontainingmethanol.
–Donotstorefueleitherinthefueltankor
fuelcontainersoverthewinterunlessafuel
stabilizerisused.
–Donotaddoiltogasoline.
Important:Donotusefueladditivesother
thanafuelstabilizer/conditioner.Donotuse
fuelstabilizerswithanalcoholbasesuchas
ethanol,methanol,orisopropanol.
1.Cleantheareaaroundthefuel-tankcap(Figure
16).
2.Removethefuel-tankcap.
3.Fillthetanktoabout25mm(1inch)belowthe
topofthetank(bottomofthellerneck).Donot
overll.
g027112
Figure16
1.Fuel-tankcap
4.Installthecap.
5.Wipeupanyfuelthatmayhavespilledto
preventarehazard.
15
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontaining
morethan10%ethanolbecausethefuel
systemcouldbedamaged.Donotmixoil
withgasoline.
BeforeOperationsChecks
Performthefollowingdailyproceduresbefore
operatingthemachine:
•CheckingtheInterlockSystem(page16)
•CheckingtheEngine-OilLevel(page24)
•CheckingtheTirePressure(page29)
•CheckingtheHydraulicLinesandHoses(page
33)
•CheckingtheHydraulic-FluidLevel(page33)
CheckingtheInterlock
System
CAUTION
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlyandcausepersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Thepurposeoftheinterlocksystemistopreventthe
enginefromcrankingorstartingunlessthetraction
pedalisintheNEUTRALposition.Also,theengine
shouldshutoffifthetractionpedalismovedeither
forwardorreversewithoutanoperatorintheseat.
1.Positionthemachineinawide-openareafreeof
debrisandbystanders.Shutofftheengine.
2.Sitontheseatandengagetheparkingbrake.
3.Pressthetractionpedalinforwardandreverse
whiletryingtostarttheengine.
Note:Iftheenginecranks,theremaybea
malfunctionintheinterlocksystem.Repairit
immediately.
Iftheenginedoesnotcrank,thesystemis
operatingcorrectly.
4.Stayseatedontheseat,withthetractionpedal
intheNEUTRALpositionandtheparkingbrake
engaged,andstarttheengine.
5.Riseofftheseatandslowlypressthetraction
pedal.
Note:Theengineshouldshutoffin1to3
seconds.Correcttheproblemifthesystem
doesnotoperateproperly.
16
DuringOperation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfoot
protection;longpants;andhearingprotection.Tie
backlonghairanddonotwearloosejewelry.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
•Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
•Avoidoperatingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
•Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
•Donotoperateneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
•Stopthemachineandinspecttheattachment
afterstrikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Neverrunanengineinanareawhereexhaust
gassesareenclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition,dothe
following:
–Parkthemachinealevelsurface.
–Lowertheattachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Donotusethemachineasatowingvehicle.
•Whennecessary,wetsurfacespriortoconditioning
tominimizedustcreation.
•Useaccessories,attachments,andreplacement
partsapprovedbyT oroonly.
SlopeSafety
•Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
•Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.
•Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
sloperequiresextracaution.
•Operatethemachineatalowerspeedwhenyou
areonaslope.
•Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
•Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldoverturnthe
machine.Tallgrasscanhideobstacles.
•Choosealowgroundspeedsoyouwillnothave
tostoporshiftwhileonaslope.
•Arollovercanoccurbeforethetireslosetraction.
•Avoidoperatingthemachineonwetgrass.Tires
maylosetraction;regardlessifthebrakesare
availableandfunctioning.
•Avoidstarting,stopping,orturningthemachine
onaslope.
•Keepallmovementonslopesslowandgradual.
Donotsuddenlychangethespeedordirectionof
themachine.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecavesin.Establisha
safetyareabetweenthemachineandanyhazard
(2machinewidths).
17
StartingandShuttingOff
theEngine
1.Removeyourfootfromthetractionpedal,
ensurethatthepedalisintheNEUTRALposition,
andengagetheparkingbrake.
2.PushthechokeleverforwardtotheONposition
(whenstartingacoldengine)andthethrottle
levertotheSLOWposition.
Important:Whenoperatingthemachinein
temperatureslessthan0°C(32°F)allowthe
machinetimetowarmupbeforeusingit.
Thispreventsdamagetothehydrostatand
thetractionloop.
3.Insertthekeyintotheignitionswitchandrotate
itclockwisetostarttheengine.Releasethekey
whentheenginestarts.
Note:Regulatethechoketokeeptheengine
runningsmoothly.
Important:Topreventoverheatingthe
startermotor,donotengagethestarter
longerthan10seconds.After10secondsof
continuouscranking,wait60secondsbefore
engagingthestartermotoragain.
4.Toshutofftheengine,movethethrottlecontrol
totheSLOWpositionandrotatetheignitionkey
toOFF.
Note:Removethekeyfromtheswitchto
preventaccidentalstarting.
5.Closethefuel-shutoffvalvebeforestoringthe
machine.
CAUTION
Inspectingthemachinewhiletheengine
isrunningcouldresultininjury.
Shuttheengineoffandwaitforall
movingpartstostopbeforechecking
foroilleaks,looseparts,andother
malfunctions.
BreakingintheMachine
Newenginestaketimetodevelopfullpower.Drive
systemshavemorefrictionwhentheyarenew,
placingadditionalloadontheengine.
Allowtherst8hoursofoperatingtimeforthe
break-inperiod.
Sincethersthoursofoperationarecriticaltofuture
dependabilityofthemachine,monitorthefunctions
andperformancecloselysothatyoucannoticeand
correctminordifculties,whichcouldleadtomajor
problems.Inspectthemachinefrequentlyduring
thebreak-inperiod,forsignsofoilleakage,loose
fasteners,oranyothermalfunction.
BecomingFamiliarwiththe
Machine
RefertotheattachmentOperator'sManualforspecic
operatinginstructionsfortheattachment.
Practicedrivingthemachine,becauseitsoperating
characteristicsaredifferentthansomeutilityvehicles.
2pointstoconsiderwhenoperatingthevehicleare
transmissionspeedandenginespeed.
Tomaintainconstantenginespeed,pressthetraction
pedalslowly.Thisallowstheenginetokeepup
withthegroundspeedofthevehicle.Bycontrast,
pushingdownquicklyonthetractionpedalreduces
theenginespeed;asaresult,therewillnotbeenough
torque-powertomovethevehicle.Therefore,to
transfermaximumpowertothewheels,movethe
throttletoFASTandslightlypressthetractionpedal.
Bycomparison,maximumgroundspeedwithnoload
resultswhenthethrottleisintheFASTpositionandthe
tractionpedalisslowlybutfullypressed.Alwayskeep
theenginespeedhighenoughtodelivermaximum
torque-powertothewheels.
CAUTION
Operatingthemachinedemandsattentionto
preventtippingorlossofcontrol.
•Usecarewhenenteringandleavingsand
traps.
•Useextremecautionaroundditches,
creeks,orotherhazards.
•Usecautionwhenoperatingthemachine
onasteepslope.
•Reduceyourspeedwhenmakingsharp
turnsorwhenturningonhillsides.
•Avoidsuddenstopsandstarts.
•Donotgofromreversetofullforward
withoutrstcomingtoacompletestop.
18
Note:Iftheattachmentadapterbecomesstucktothe
tractionunitadapter,insertaprybarorascrewdriver
intothepryslottodisengagetheparts(Figure17).
g003783
Figure17
1.Pryslot
AfterOperation
AfterOperationSafety
•Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
•Cleangrassanddebrisfromthemuferand
enginecompartmenttohelppreventres.Clean
upoilorfuelspills.
•Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
•Shutoffthefuelbeforestoringortransportingthe
machine.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened.
•Replaceallworn,damaged,ormissingdecals.
TowingtheMachine
Incaseofemergency,youcantowthemachinefora
shortdistance.However,wedonotrecommendthis
asastandardprocedure.
Important:Donottowthemachinefasterthan1.6
km/h(1mph),becausedrivesystemdamagemay
occur.Ifyoumustmovethemachinemorethan
50m(55yd),transportitonatruckoratrailer.
Thetiresmaylockupifyoutowthemachinetoo
fast.Ifthisoccurs,stoptowingthemachineand
waitforthetractioncircuitpressuretostabilize
beforeresumingtowingataslowerspeed.
HaulingtheMachine
•Usefull-widthrampsforloadingthemachineonto
atrailerortruck.
•Tiethemachinedownsecurely.
19
Maintenance
Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.T oro.com.
MaintenanceSafety
•Beforeadjusting,cleaning,repairing,orleaving
themachine,dothefollowing:
–Parkthemachineonalevelsurface.
–Movethethrottleswitchtothelow-idleposition.
–Lowertheattachment.
–Ensurethatthetractionisinneutral.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
–Allowmachinecomponentstocoolbefore
performingmaintenance.
•Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
•Usejackstandstosupportthemachineor
componentswhenrequired.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Torquethewheellugnuts.
Beforeeachuseordaily
•Checkthesafetyinterlocksystem.
•Checktheengine-oillevel.
•Checkthetirepressure.
•Checktheconditionofthehydrauliclinesandhoses.
•Checkthehydraulic-uidlevel.
Aftereachuse
•Cleanandinspectthemachine.
Every25hours
•Checkthecableconnectionsandthelevelofthebatteryuid.
Every100hours
•Greasethemachine.
•Changetheengineoilandlter(moreofteninextremelydirtyordustyconditions).
•Replacethesparkplugs.
•Torquethewheellugnuts.
Every200hours
•Servicetheaircleaner(earlierinextremelydusty,dirtyconditions).
•Replacetheairlter.
Every500hours
•Replacethefuellter.
•Changethecarbon-canisterlter.
•Cleantheoilcooler.
•Checktheenginespeed(atidleandfullthrottle).ContactyourauthorizedToro
distributorforservice.
Every800hours
•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir
withanalternativeuid,replacethehydrauliclter.
•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir
withanalternativeuid,changethehydraulicuid.
•De-carbonthecombustionchamber.ContactyourauthorizedTorodistributorfor
service.
•Adjustthevalvesandtorqueheadbolts.ContactyourauthorizedTorodistributorfor
service.
•Drainandcleanthefueltank.
Every1,000hours
•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter.
Every1,500hours
•Replacemovinghoses.
•Replacetheneutralandseatinterlockswitches.
Every2,000hours
•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.
20
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Toro Sand Pro 3040 Traction Unit User manual

Sand Pro 3040 Traction Unit
Toro
Brand
Toro
Model
Sand Pro 3040 Traction Unit
Type
User manual
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