Raymarine EVOLUTION ACU-100 Installation Instructions Manual

Type
Installation Instructions Manual
© 2017 Raymarine UK Limited
87180-4Document number:
01-2017Date:
English (en-US)
INSTALLATION
INSTRUCTIONS
Evolution EV-1 and ACU
Trademarkandpatentsnotice
Raymarine,Tacktick,ClearPulse,Truzoom,HSB,SeaTalk,SeaTalk
hs
,SeaTalk
ng
,Micronet,Raytech,
GearUp,MarineShield,Seahawk,Autohelm,Automagic,andVisionalityareregisteredorclaimed
trademarksofRaymarineBelgium.
FLIR,DownVision,SideVision,Dragony,Quantum,Instalert,InfraredEverywhere,andTheWorld’s
SixthSenseareregisteredorclaimedtrademarksofFLIRSystems,Inc.
Allothertrademarks,tradenames,orcompanynamesreferencedhereinareusedforidenticationonly
andarethepropertyoftheirrespectiveowners.
Thisproductisprotectedbypatents,designpatents,patentspending,ordesignpatentspending.
FairUseStatement
Youmayprintnomorethanthreecopiesofthismanualforyourownuse.Youmaynotmakeanyfurther
copiesordistributeorusethemanualinanyotherwayincludingwithoutlimitationexploitingthemanual
commerciallyorgivingorsellingcopiestothirdparties.
Softwareupdates
Important:ChecktheRaymarinewebsiteforthelatestsoftwarereleasesforyourproduct.
www.raymarine.com/software
Producthandbooks
ThelatestversionsofallEnglishandtranslatedhandbooksareavailabletodownloadinPDFformatfromthewebsite
www.raymarine.com.
Pleasecheckthewebsitetoensureyouhavethelatesthandbooks.
Copyright©2017RaymarineUKLtd.Allrightsreserved.
English(en-US)
Documentnumber:87180-4
AA;1679;2017-01-05T16:06:24
Contents
Chapter1Importantinformation.............7
Wateringress............................................7
Disclaimer..................................................8
Suppressionferrites..................................8
Connectionstootherequipment...............8
Declarationofconformity...........................8
Productdisposal........................................8
Warrantyregistration.................................8
IMOandSOLAS........................................8
Technicalaccuracy....................................8
Chapter2Documentandproduct
information................................................9
2.1Handbookinformation.......................10
Applicableproducts.................................10
Productdocumentation...........................10
2.2Productoverview................................11
Requiredadditionalcomponents.............12
SeaTalkng®.............................................12
Multipledatasources(MDS)
overview..................................................12
Chapter3Planningthe
installation...............................................13
3.1Installationchecklist..........................14
Schematicdiagram.................................14
3.2Partssupplied....................................14
PartssuppliedEV-1andEV-2............14
PartssuppliedACU-100,
ACU-150.................................................14
PartssuppliedACU-200,ACU-300,
ACU-400.................................................15
3.3Softwareupdates..............................15
3.4Compatibleautopilot
controllers................................................16
3.5Compatibledriveunits.......................17
3.6Systemexamples..............................19
Example:Evolutionminimumsystem
ACU-100,ACU-150.................................19
Example:Evolutionrecommended
systemACU-100,ACU-150....................19
Example:Evolutionminimumsystem
ACU-200,ACU-300,ACU-400................20
Example:Evolutionrecommended
systemACU-200,ACU-300,
ACU-400.................................................20
3.7Warningsandcautions......................21
3.8Selectingalocation...........................21
LocationrequirementsEV–1and
EV–2.......................................................21
LocationrequirementsACU...............22
Compasssafedistance...........................22
EMCinstallationguidelines.....................22
3.9Productdimensions...........................23
DimensionsEV–1andEV–2..............23
DimensionsACU-100,
ACU-150.................................................23
DimensionsACU-200,ACU-300,
ACU-400.................................................23
Chapter4Cablesand
connections............................................25
4.1Generalcablingguidance..................26
Cabletypesandlength...........................26
Routingcables........................................26
Strainrelief..............................................26
Cableshielding........................................26
4.2EVconnections.................................26
ConnectionsoverviewEV-1and
EV-2........................................................26
ConnectingSeaT alkng®cables..............26
PowerconnectionEV-1......................27
SeaTalkng®powerconnection
point........................................................27
PowerdistributionSeaT alkng®...........27
4.3ACU-100,ACU-150
connections.............................................29
ConnectionsoverviewACU-100,
ACU-150.................................................29
Makingconnections................................29
PowerconnectionACU-100,
ACU-150.................................................29
GroundingDedicateddrainwire
required...................................................30
PowerdistributionACU......................30
Poweranddrivecables...........................31
5
Drive(motor)connectionACU-100,
ACU-150.................................................32
SeaTalkng®connectionACU-100,
ACU-150.................................................32
Rudderreferenceconnection..................33
4.4ACU-200,ACU-300,ACU-400
connections.............................................34
Connectionsoverview
ACU-200.................................................34
Connectionsoverview
ACU-300.................................................34
Connectionsoverview
ACU-400.................................................34
Makingconnections................................34
PowerconnectionACU-200,
ACU-300,ACU-400.................................34
GroundingDedicateddrainwire
required...................................................35
PowerdistributionACU......................35
Poweranddrivecables...........................37
Motor(drive)andclutchconnection
ACU-200andACU-400...........................37
Solenoid(drive)andbypassvalve
connection-ACU-300.............................38
VMUadapterconnection
ACU-400.................................................39
SeaTalkng®connectionACU-200,
ACU-300,ACU-400.................................39
SleepswitchconnectionACU-200,
ACU-300,ACU-400.................................40
Rudderreferenceconnection..................40
4.5SeaTalk®pilotcontroller
connection...............................................41
Chapter5Installation.............................43
5.1EV-1Installation................................44
SurfacemountingtheEV-1.....................44
BracketmountingtheEV-1.....................44
Releasingtheunitfromthe
adaptor....................................................45
5.2ACUInstallation.................................46
MountingtheACU-100,ACU-150...........46
MountingtheACU-200,ACU-300,
ACU-400.................................................47
5.3Driveunitinstallation.........................47
Chapter6Systemchecksand
troubleshooting......................................49
6.1Post-installationchecks.....................50
6.2Autopilotsystemsetup......................50
6.3Alarms...............................................51
6.4LEDindicationsEV-1....................54
6.5LEDindicationsACU....................55
Chapter7Maintenance..........................57
7.1Serviceandmaintenance..................58
7.2Routineequipmentchecks................58
7.3Productcleaning................................59
Chapter8Technicalsupport.................61
8.1Raymarineproductsupportand
servicing..................................................62
Viewingproductinformation....................62
8.2Learningresources............................63
Chapter9Technicalspecication.........65
9.1T echnicalspecicationEV-1and
EV-2........................................................66
9.2T echnicalspecicationACU-100,
ACU-150..................................................67
9.3T echnicalspecicationACU-200,
ACU-300,ACU-400.................................68
Chapter10Sparesand
accessories.............................................69
10.1Spareparts......................................70
10.2EvolutionSeaTalk
ng
cablekit...........70
10.3SeaTalk
ng®
cablesand
accessories.............................................71
AppendixANMEA2000sentences
(PGNs)EV-1andEV-2.......................73
AppendixBNMEA2000sentences
(PGNs)ACU........................................75
6
Chapter1:Importantinformation
Warning:Autopilotsystem
Installation
Ascorrectperformanceofthevessel’s
steeringiscriticalforsafety,we
STRONGLYRECOMMENDthat
anAuthorizedRaymarineService
Representativetsthisproduct.Youwill
onlyreceivefullwarrantybenetsifyou
canshowthatanAuthorizedRaymarine
ServiceRepresentativehasinstalledand
commissionedthisproduct.
Warning:Maintaina
permanentwatch
Alwaysmaintainapermanentwatch,this
willallowyoutorespondtosituations
astheydevelop.Failuretomaintaina
permanentwatchputsyourself,your
vesselandothersatseriousriskofharm.
Warning:Ensuresafe
navigation
Thisproductisintendedonlyasanaid
tonavigationandmustneverbeused
inpreferencetosoundnavigational
judgment.Onlyofcialgovernment
chartsandnoticestomarinerscontainall
thecurrentinformationneededforsafe
navigation,andthecaptainisresponsible
fortheirprudentuse.Itistheusers
responsibilitytouseofcialgovernment
charts,noticestomariners,cautionand
propernavigationalskillwhenoperating
thisoranyotherRaymarineproduct.
Warning:Potentialignition
source
ThisproductisNOTapprovedforusein
hazardous/ammableatmospheres.Do
NOTinstallinahazardous/ammable
atmosphere(suchasinanengineroom
ornearfueltanks).
Warning:Productgrounding
Beforeapplyingpowertothisproduct,
ensureithasbeencorrectlygrounded,in
accordancewiththeinstructionsprovided.
Warning:Positiveground
systems
Donotconnectthisunittoasystemwhich
haspositivegrounding.
Warning:Switchoffpower
supply
Ensurethevessel’spowersupplyis
switchedOFFbeforestartingtoinstallthis
product.DoNOTconnectordisconnect
equipmentwiththepowerswitchedon,
unlessinstructedinthisdocument.
Warning:Powersupply
voltage
Connectingthisproducttoavoltage
supplygreaterthanthespecied
maximumratingmaycausepermanent
damagetotheunit.RefertotheTechnical
specicationsectionforvoltagerating.
Caution:Powersupply
protection
Wheninstallingthisproductensurethe
powersourceisadequatelyprotected
bymeansofasuitably-ratedfuseor
automaticcircuitbreaker.
Caution:Productcleaning
Whencleaningproducts:
Lightlyrinseorushwithclean,cool
freshwater.
Ifyourproducthasadisplayscreen,do
NOTwipethescreenwithadrycloth,
asthiscouldscratchthescreencoating.
DoNOTuse:abrasive,acidic,
ammonia,solventofchemicalbased
cleaningproducts.
DoNOTuseajetwash.
Caution:Serviceand
maintenance
Thisproductcontainsnouserserviceable
components.Pleasereferallmaintenance
andrepairtoauthorizedRaymarine
dealers.Unauthorizedrepairmayaffect
yourwarranty.
Wateringress
Wateringressdisclaimer
Althoughthewaterproofratingcapacityofthis
productmeetsthestatedIPXstandard(refertothe
product’sTechnicalSpecication),waterintrusion
andsubsequentequipmentfailuremayoccurifthe
productissubjectedtocommercialhigh-pressure
washing.Raymarinewillnotwarrantproducts
subjectedtohigh-pressurewashing.
Importantinformation
7
Disclaimer
Raymarinedoesnotwarrantthatthisproductis
error-freeorthatitiscompatiblewithproducts
manufacturedbyanypersonorentityotherthan
Raymarine.
Raymarineisnotresponsiblefordamagesorinjuries
causedbyyouruseorinabilitytousetheproduct,
bytheinteractionoftheproductwithproducts
manufacturedbyothers,orbyerrorsininformation
utilizedbytheproductsuppliedbythirdparties.
Suppressionferrites
Raymarinecablesmaybepre-ttedorsupplied
withsuppressionferrites.Theseareimportantfor
correctEMCperformance.Ifferritesaresupplied
separatelytothecables(i.e.notpre-tted),you
musttthesuppliedferrites,usingthesupplied
instructions.
Ifaferritehastoberemovedforanypurpose(e.g.
installationormaintenance),itmustbereplacedin
theoriginalpositionbeforetheproductisused.
Useonlyferritesofthecorrecttype,suppliedby
Raymarineoritsauthorizeddealers.
Whereaninstallationrequiresmultipleferritesto
beaddedtoacable,additionalcableclipsshould
beusedtopreventstressontheconnectorsdue
totheextraweightofthecable.
Connectionstootherequipment
Requirementforferritesonnon-Raymarinecables
IfyourRaymarineequipmentistobeconnected
tootherequipmentusingacablenotsuppliedby
Raymarine,asuppressionferriteMUSTalwaysbe
attachedtothecableneartheRaymarineunit.
Declarationofconformity
RaymarineUKLtd.declaresthatthisproductis
compliantwiththeessentialrequirementsofEMC
directive2004/108/EC.
TheoriginalDeclarationofConformitycerticate
maybeviewedontherelevantproductpageat
www.raymarine.com.
Productdisposal
Disposeofthisproductinaccordancewiththe
WEEEDirective.
TheWasteElectricalandElectronicEquipment
(WEEE)Directiverequirestherecyclingofwaste
electricalandelectronicequipment.
Warrantyregistration
ToregisteryourRaymarineproductownership,
pleasevisitwww.raymarine.comandregisteronline.
Itisimportantthatyouregisteryourproductto
receivefullwarrantybenets.Yourunitpackage
includesabarcodelabelindicatingtheserialnumber
oftheunit.Youwillneedthisserialnumberwhen
registeringyourproductonline.Youshouldretain
thelabelforfuturereference.
IMOandSOLAS
Theequipmentdescribedwithinthisdocument
isintendedforuseonleisuremarineboatsand
workboatsNOTcoveredbyInternationalMaritime
Organization(IMO)andSafetyofLifeatSea
(SOLAS)CarriageRegulations.
Technicalaccuracy
Tothebestofourknowledge,theinformationinthis
documentwascorrectatthetimeitwasproduced.
However,Raymarinecannotacceptliabilityforany
inaccuraciesoromissionsitmaycontain.Inaddition,
ourpolicyofcontinuousproductimprovementmay
changespecicationswithoutnotice.Asaresult,
Raymarinecannotacceptliabilityforanydifferences
betweentheproductandthisdocument.Please
checktheRaymarinewebsite(www.raymarine.com)
toensureyouhavethemostup-to-dateversion(s)of
thedocumentationforyourproduct.
8
Chapter2:Documentandproductinformation
Chaptercontents
2.1Handbookinformationonpage10
2.2Productoverviewonpage11
Documentandproductinformation
9
2.1Handbookinformation
ThishandbookdescribesinstallationoftheEvolution
autopilotsystem.
Thehandbookincludesinformationtohelpyou:
planyourautopilotsystemandensureyouhave
allthenecessaryequipment,
installandconnecttheEV-1andACU(if
applicable)aspartoftheautopilotsystem,
obtainsupportifrequired.
ThisandotherRaymarineproductdocumentation
isavailabletodownloadinPDFformatfrom
www.raymarine.com.
Applicableproducts
PartnumberNameDescription
Maximum
continuous
drivepower
output
E70096EV-1Attitude
Heading
Reference
Sensor
(AHRS)
Not
applicable.
E70098
ACU-100
Actuator
ControlUnit
(ACU)
7A
E70374
ACU-150
Actuator
ControlUnit
(ACU)
12A
E70099
ACU-200
Actuator
ControlUnit
(ACU)
15A
E70139
ACU-300
Actuator
ControlUnit
(ACU)
5A
E70100
ACU-400
Actuator
ControlUnit
(ACU)
30A
Productdocumentation
Thefollowingdocumentationisapplicabletoyour
product:
Evolutiondocumentation
DescriptionPartnumber
EvolutionautopilotsystemInstallation
instructions
Planandinstallanautopilotsystemincluding
anEV-1AttitudeHeadingReferenceSensor
(AHRS)andanActuatorControlUnit(ACU).
87180
EvolutionDrive-By-Wire(DBW)autopilot
systemInstallationinstructions
PlanandinstallaDBWautopilotsystem
includinganEV-2AHRS.
87181
ACU-100andACU-150Mountingtemplate
TemplateforsurfacemountingtheACU-100
orACU-150.
87192
DescriptionPartnumber
ACU-200,ACU-300andACU-400Mounting
template
TemplateforsurfacemountingtheACU-200,
ACU-300orACU-400.
87176
EV-1andEV-2mountingtemplate
Templateforsurfaceorwallmountingthe
EV-1/EV-2sensor.
87170
Autopilotcontrollerdocumentation
Commissioningandoperatinginstructionsforyour
autopilotwithcompatibleAutopilotControllersare
shownbelow:
DescriptionPartnumber
p70/p70Rinstallationandoperation
instructions
Installation,commissioningandoperation
instructionsincludingconnectiontoawider
systemofmarineelectronics.
81355
p70s/p70Rsinstallationandoperation
instructions
Installation,commissioningandoperation
instructionsincludingconnectiontoawider
systemofmarineelectronics.
81365
LightHouse™MFDs
Operationsandautopilotcommissioning
instructionsincludingconnectiontoawider
systemofmarineelectronics.
81360
Alldocumentsareavailabletodownloadfromthe
Raymarinewebsite:www.raymarine.com/manuals
Autopilotdriveunitdocumentation
Installationinstructionsforyourautopilotdriveunit
arelistedbelow.Pleaseselecttheappropriate
documentforyourautopilotdriveunit:
DescriptionPartnumber
TillerDriveInstallationinstructions
Installationandcommissioninginstructions
forthefollowingTillerDrive:
Q047
87279
ST1000+/ST2000+TillerDriveOwner
handbook
Installationandcommissioninginstructions
forthefollowingTillerDrives:
A12004,A12005
81130
WheelDriveInstallationinstructions
Installationandcommissioninginstructions
forthefollowingWheelDrive:
E12093
87287
ConstantRunningHydraulicPump
Installationinstructions
Installationandcommissioninginstructions
forthefollowingConstantRunningHydraulic
Pumps:
E12171,E12172
87039
10
DescriptionPartnumber
HydraulicLinearDriveInstallation
instructions
Installationandcommissioninginstructions
forthefollowingHydraulicLinearDrives:
E12207,E12208,M81202,M81203
81177
HydraulicPumpInstallationinstructions
Installationandcommissioninginstructions
forthefollowingHydraulicPumps:
E12139,M81119,M81120,M81121,M81122,
M81123,M81124
81178
MechanicalLinearDriveInstallation
instructions
Installationandcommissioninginstructions
forthefollowingMechanicalLinearDrives:
M81130,M81131,M81132,M81133,M81134
81175
RotaryDriveInstallationinstructions
Installationandcommissioninginstructions
forthefollowingRotaryDrives:
M81135,M81136,M81137
81174
IOSternDriveInstallationinstructions
Installationandcommissioninginstructions
forthefollowingSternDrives:
M81138,E12019
81176
UniversalIOSternDriveInstallation
instructions
Installationandcommissioninginstructions
forthefollowingSternDrive:
E12026
81180
Alldocumentsareavailabletodownloadfromthe
Raymarinewebsite:www.raymarine.com/manuals
SeaTalkng®documentation
DescriptionPartnumber
SeaTalkng®referencemanual
Planningandconnectionofsystemsbased
aroundtheSeaTalkng®network.
81300
SeaTalkSeaTalkng®converter
installationinstructions
InstallationandconnectionoftheSeaTalk
SeaTalkng®converter.
87121
2.2Productoverview
Evolutionisasystemofelectroniccomponentsthat
giveyouautopilotcontrolofyourvessel’ssteering
system.
InconjunctionwithacompatibleAutopilotcontroller,
theEvolutioncomponentsenableyoutodirectly
controlthevessel’ssteeringsystemandprovide
navigationcommands,suchasnavigatingto
pre-determinedtracksandwaypointsforexample.
TheEvolutionsystemprovidesanumberoffeatures
toensureeaseofinstallationandminimalsetup:
FlexiblemountingoptionsTheEVsensor
canbemountedhorizontallyonaatdeckor
alternativelyonabracket,formountingonamast,
wallorotherverticalsurface.
Note:ThearrowonthefrontoftheEVsensor
mustbeparallelwiththecenterlineofthe
vesselandpointingtowardsthevessel’sbow.
SimpleconnectionsallEvolutionsystem
componentsareconnectedtoasingleSeaTalkng®
backbone.
Highaccuracyaccuratecourse-keeping,to
within+/-2degrees,inallconditions.
Built-inheadingandattitudesensorno
additionaluxgatecompassrequired.
Automaticsetupnocalibrationrequired.The
RudderGain,RudderDamping,CounterRudder,
andcompasscalibrationsettingsrequiredby
existingautopilotsarenolongernecessary
TheEvolutionsystemconsistsofthefollowing
components:
ComponentPurpose
EV-1unitAHRS(Attitude
HeadingReferenceSensor)
Theprimaryheadingsensor
andcoursecomputer,
incorporatinganattitude
9-axissensor.Thissensor
replacestheuxgate
compasstypicalinexisting
autopilotsystems.
ACU(ActuatorControlUnit)
Housesthemainpowerand
driveelectronicsfordirect
connectiontoavessel’s
steeringsystem.
Documentandproductinformation
11
Requiredadditionalcomponents
Tocompleteyourautopilotsystem,youwillneedthe
followingcomponentsanddatasourcesinaddition
totheEvolutioncomponents.
Essential:
Compatibleautopilotcontroller(See:3.4
Compatibleautopilotcontroller).
DriveunitappropriateforyourvesselandEvolution
EVandACUunits(See:3.5Driveunit).
ACUpowercable(notsupplied).
SeaT alkng®backbone.
Recommended:
Compatiblespeeddatasource.Theautopilotuses
speeddatawhenmakingcalculationsrelating
tonavigation.Asaminimum,thisinformation
mustcomefromaGNSSreceiverprovidingSOG
(SpeedOverGround)data,orideallyfroma
dedicatedspeedsensor.
Compatiblewinddatasource(onlyrequiredfor
sailingvessels).Theautopilotuseswindvanedata
tosteerrelativetoaspeciedwindangle.This
datamustcomefromananalogwindtransducer
connectedtotheSeaTalkng®backbone.
Rudderanglesensor.T oensureoptimumautopilot
performance,itishighlyrecommendedthata
rudderreferenceunitisused.
Note:Thesystemcomponentslistedabove
are“recommended”becausetheyhelpto
provideoptimumperformanceforautopilot
systemswhenusedinconjunctionwiththe
“essential”componentslisted.However,these
“recommended”componentsarenotincludedin
allautopilotproductsorsystempacks.Consultthe
Raymarinewebsiteoryourlocaldealerforafull
listofthecomponentsincludedwithyourautopilot
system.
Optional:
PositiondatasourceTheautopilotusesposition
datawhenfollowingroutesandcalculatingthe
optimumcoursetosteer.Thisdataisusually
suppliedbyaGNSSreceiverontheSeaTalkng®
backbone.
SeaTalkng®
SeaTalkng®(NextGeneration)isanenhanced
protocolforconnectionofcompatiblemarine
instrumentsandequipment.Itreplacestheolder
SeaTalkandSeaT alk2protocols.
SeaTalkng®utilizesasinglebackbonetowhich
compatibleequipmentconnectusingaspur.Data
andpowerarecarriedwithinthebackbone.Devices
thathavealowdrawcanbepoweredfromthe
network,althoughhighcurrentequipmentwillneed
tohaveaseparatepowerconnection.
SeaTalkng®isaproprietaryextensiontoNMEA2000
andtheprovenCANbustechnology.Compatible
NMEA2000andSeaT alkandSeaT alk2devicescan
alsobeconnectedusingtheappropriateinterfaces
oradaptorcablesasrequired.
Multipledatasources(MDS)overview
Whenasystemincludesmultipleinstancesofa
datasourcethepreferreddatasourceisselected
automatically.Thesystemspreferredsourcemaynot
beyourpreferredsource,orifyouareexperiencinga
dataconictyoucanmanuallyselectyourpreferred
datasource.
MDSenablesyoutochooseapreferredsourcefor
thefollowingdatatypes:
GNSSPosition
GNSSDatum
Time&Date
Heading
Depth
Speed
Wind
Thisexercisewouldusuallybecompletedaspart
oftheinitialinstallation,orwhennewequipmentis
added.
ForMDStobeavailableallproductsinthesystem
thatusethedatasourceslistedabove,mustbe
MDS-compliant.Thesystemwillreportanyproducts
thatareNOTMDS-compliant.Itmaybepossible
toupgradethesoftwarefortheseproducts,to
makethemcompliant.VisittheRaymarinewebsite
(www.raymarine.com)toobtainthelatestsoftware
foryourproducts.
IfMDS-compliantsoftwareisnotavailableforthe
productandyoudoNOTwanttousethesystems
preferreddatasource,youmustremoveany
non-compliantproductfromthesystem.Youshould
thenbeabletoselectyourpreferreddatasource.
Note:Onceyouhavecompletedsettingupyour
preferreddatasources,youmaybeabletoadd
thenon-compliantproductsbackintothesystem.
Multipledatasourceexceptions
WiththeEvolutionsystem,thereareanumberof
importantexceptionstothehandlingofmultiple
sourcesofcertaintypesofdata.
Specically:
HeadingdataIfanon-Evolutionsourceof
headingdataisdesignatedbytheuser,the
Evolutionsystemcomponentswillcombinethis
headingdatawithitsowngyroandaccelerometer
data,andthenusetheimprovedheadingdata.
Thiscombinedheadingdatawillalsobeavailable
tootherequipmentontheSeaTalkng®bus.
RudderangledataWheretherearemultiple
sourcesofrudderreferenceinformation,the
Evolutionsystemcomponentswillignorerudder
angleinputsfromanyrudderreferenceunitsthat
areNOTconnecteddirectlytotheACU.
12
Chapter3:Planningtheinstallation
Chaptercontents
3.1Installationchecklistonpage14
3.2Partssuppliedonpage14
3.3Softwareupdatesonpage15
3.4Compatibleautopilotcontrollersonpage16
3.5Compatibledriveunitsonpage17
3.6Systemexamplesonpage19
3.7Warningsandcautionsonpage21
3.8Selectingalocationonpage21
3.9Productdimensionsonpage23
Planningtheinstallation
13
3.1Installationchecklist
Installationincludesthefollowingactivities:
InstallationTask
1Planyoursystem.
2
Obtainallrequiredequipmentandtools.
3
Siteallequipment.
4Routeallcables.
5
Drillcableandmountingholes.
6Makeallconnectionsintoequipment.
7
Secureallequipmentinplace.
8Poweronandtestthesystem.
Schematicdiagram
Aschematicdiagramisanessentialpartofplanning
anyinstallation.Itisalsousefulforanyfuture
additionsormaintenanceofthesystem.The
diagramshouldinclude:
Locationofallcomponents.
Connectors,cabletypes,routesandlengths.
3.2Partssupplied
PartssuppliedEV-1andEV-2
ItemDescriptionQuantity
1Mountingtrim.1
2
EV-1/EV-2.
1
3
Sealingring.
1
4Mountingtray.1
5
Sealingring.
1
6Wallmountingbracket.1
7
Screwsfordeckorbracket
mounting.
4
8
Screwsforwallbracket.
3
9Documentpack.1
10
1m(3.3ft)SeaTalk
ng
spurcable.
1
PartssuppliedACU-100,ACU-150
ItemDescriptionQuantity
1
ACUunit
1
2Documentationpack1
3
Screws(panheadtype)
2
4
SeaTalkng®spurtobarewires
cable1m(3.3ft)
1
14
PartssuppliedACU-200,ACU-300,
ACU-400
ItemDescriptionQuantity
1
ACUunit.
1
2
Rudderreferenceunit(ifsupplied;
refertoseparateinstallationsheet
forlistofpartssupplied).
1
3
Cableties.
10
4Mountingscrews2
5
Documentpack1
3.3Softwareupdates
Thesoftwarerunningontheproductcanbeupdated.
Raymarineperiodicallyreleasessoftwareupdates
toimproveproductperformanceandaddnew
features.
Thesoftwareonmanyproductscanbeupdated
usingaconnectedandcompatiblemultifunction
display(MFD).
Refertowww.raymarine.com/software/forthe
latestsoftwareupdatesandthesoftwareupdate
procedureforyourspecicproduct.
Important:
T opreventpotentialsoftware-relatedissueswith
yourproduct,alwaysfollowtherelevantupdate
instructionscarefullyandinthesequence
provided.
Ifindoubtastothecorrectprocedurefor
updatingyourproductsoftware,refertoyour
dealerorRaymarinetechnicalsupport.
Caution:Installingsoftware
updates
Thesoftwareupdateprocessiscarried
outatyourownrisk.Beforeinitiatingthe
updateprocessensureyouhavebacked
upanyimportantles.
Ensurethattheunithasareliablepower
supplyandthattheupdateprocessisnot
interrupted.
Damagecausedbyincompleteupdates
arenotcoveredbyRaymarinewarranty.
Bydownloadingthesoftwareupdate
package,youagreetotheseterms.
Planningtheinstallation
15
3.4Compatibleautopilot
controllers
ASeaTalkng®autopilotcontrollerisrequiredto
operateyourautopilotsystem.SeaT alkautopilot
controllercanbeusedwhenconnectedviaa
SeaTalktoSeaT alkng®converter,butmayhave
limitedfunctionality.
Morethan1autopilotcontrollercanbeusedto
controlyourautopilotsystem.
SeaTalkng®Autopilotcontrollers
Productname
p70s
p70Rs
p70
p70R
ST70
ST70+
LightHouse™MFD
SeaTalk®AutopilotControllers
Productname
ST6002
ST7002
ST8002
Productname
SmartController(repeat
controlleronly)
S100remote(repeat
controlleronly)
16
3.5Compatibledriveunits
Thedriveunitinterfaceswiththevessel’ssteeringsystem.Thetypeofdriverequireddependsonthetype
ofvesselandcapacityoftheassociatedsteeringsystem.
Raymarineautopilotsystemsaccommodatehydraulic,mechanicalandpowerassistedsterndrivesystems.
DrivecategoryAvailabletypes
Suitable
ACU
*Max
output
Type0.5
ACU-100
7A
Type112Vdconly
ACU-150
12A
Type112V/24VdcACU-200
15A
Type2
ACU-400
30A
Type3
ACU-400
30A
Hydraulicpumps
Raymarineautopilotsconnecttohydraulicsteeringsystemsusingarugged
hydraulicpumpmatchedtothecapacityofthehydraulicsteeringsystem.
Tondasuitablepump,you'llneedtoknowthesize(incc)ofthehydraulic
cylinderram(s)mountedtotherudderonvesselsfeaturinganinboardengine,
ortothedriveunitonvesselsfeaturingoutboardengines.Refertoyoursteering
systemdocumentationforthisinformation.Alternatively,youcanlookonthe
cylinderramitselfforthebrandandmodelnumber.
Onceyouhavethisgure,refertotheCylinderRamSizeChartontheRaymarine
websitetodeterminewhichhydraulicautopilotpumpiscompatiblewithyour
vessel'shydraulicsteeringsystem:http://www.raymarine.co.uk/view/?id=209.
ConstantRunning
pump(solenoid)
ACU-300
5A
Type2(forvessels
withamaximum
displacementof
22,000Kg)
ACU-400
30A
Mechanicalhydrauliclineardrives
Designedforlargermechanically-steeredvesselsover20,000kg,hydraulic
lineardrivesconsistofareversingpump,reservoirandhydraulicram.
Ahydrauliclineardriveunitconnectstotherudderstockviaanindependent
tillerarm.Accessoryttingsfromyoursteeringsystemmanufacturermaybe
required.Thevessel’ssteeringsystemmustbecapableofbeingback-driven
fromtherudder.
Correctdriveselectiondependsonthemaximumdisplacementofyourvessel.
Additionally,boththevessel’sttingstructureandthetillerarm(orrudder
quadrant)mustbeabletocopewiththepeaklevelsofthrustgeneratedbythe
hydrauliclineardrive.Forpeakthrustdata,refertothetechnicalspecication
sectionoftheHydraulicLinearDriveinstallationinstructions.
Type3(forvessels
withamaximum
displacementof
35,000Kg)
ACU-400
30A
Type1(forvessels
withamaximum
displacementof
11,000Kg)
ACU-200
15A
Type2Short
(forvesselswith
amaximum
displacementof
15,000Kg)
ACU-400
30A
Mechanicallineardrives
Usedinsailingvessels,themechanicallineardrivemovestherudderdirectly
bypushingthetillerarmorarudderquadrant.
Correctdriveselectiondependsonthemaximumdisplacementofyourvessel.
Type2Long
(forvesselswith
amaximum
displacementof
20,000Kg)
ACU-400
30A
Type1(forvessels
withamaximum
displacementof
11,000Kg)
ACU-200
15A
Mechanicalrotarydrives
Designedforpowerandsailingvesselsystemsthatcanbedrivenfromthehelm
positionthroughachainandsprockete.g.cableandrod.
Optionaldrivesprocketsandmodicationtothesteeringchainmayberequired.
Correctdriveselectiondependsonthemaximumdisplacementofyourvessel.
Type2(forvessels
withamaximum
displacementof
20,000Kg)
ACU-400
30A
Planningtheinstallation
17
DrivecategoryAvailabletypes
Suitable
ACU
*Max
output
Universalsterndrive
Forusewithinboard/outboard(I/O)vesselswithcablepower-assistedsteering.
ACU-200
15A
WheeldrivePower(SportDrive)
Designedforsmallerpowervesselsfeaturingasteeringsystemthatcanbe
drivendirectlyfromthehelmposition.
Power(for
mechanically
steeredvessels
withamaximum
displacement
of2,000Kg),
orhydraulically
steeredvessels
withamaximum
displacementof
3,181Kg)
ACU-200
15A
WheeldriveSail
Designedforsmallersailingvesselsfeaturingasteeringsystemthatcanbe
drivendirectlyfromthehelmposition.
Sail(forvessels
withamaximum
displacementof7,500
Kg)
ACU-100
7A
Tillerdrive
Designedforsmallertiller-steeredsailingvessels.
PlusTiller(for
vesselswith
amaximum
displacementof6,000
Kg)
ACU-100
7A
Note:
*DrivemaximumcontinuouspoweroutputsupportedbytheACU.
Note:
Whendeterminingyourvesseldisplacement,alwaysadd20%tothedisplacementofyourvesselto
accountfortheaddedweightoffuel,gear,provisionsandpeople.
Theinformationprovidedintheprecedingtableisforguidanceonly.Ifyouareinanydoubtastothe
correctdriveunitforyourvessel,contactRaymarineT echnicalSupportoranauthorizedRaymarine
dealer.
18
3.6Systemexamples
Example:Evolutionminimumsystem
ACU-100,ACU-150
1.12Vdcpowersupply(providingpowerto
SeaTalkng®)
2.EV-1sensor
3.Autopilotcontroller
4.SeaT alkng®backbone
5.SeaT alkng®5–wayblock
6.Driveunit(example)
7.12Vdcpowersupply(providingpowertothe
ACU)
8.ACU
Example:Evolutionrecommended
systemACU-100,ACU-150
1.12Vdcpowersupply(providingpowerto
SeaTalkng®)
2.EV-1
3.Windtransducer(onlyrequiredforSailing
vessels)
4.Speeddatasource:
a.Speedtransducer(STW),or
b.GNSSReceiver(SOG)
5.iTC-5
6.12Vdcpowersupply(providingpowertothe
ACU)
7.Autopilotcontroller
8.ACU
9.Driveunit(example)
10.Rudderreferencetransducer
Planningtheinstallation
19
Example:Evolutionminimumsystem
ACU-200,ACU-300,ACU-400
1.Autopilotcontroller
2.EV-1sensor
3.SeaT alkng®backbone
4.12V/24Vdcpowersupply(providingpowerto
theACUandSeaT alkng®backbone)
5.ACU
6.SeaT alkng®5–wayblock
7.Driveunit(example)
Example:Evolutionrecommended
systemACU-200,ACU-300,ACU-400
1.Autopilotcontroller
2.EV-1
3.Windtransducer(onlyrequiredforSailing
vessels)
4.Speeddatasource:
a.Speedtransducer(STW),or
b.GNSSReceiver(SOG)
5.iTC-5
6.12V/24Vdcpowersupply(providingpowerto
theACUandSeaT alkng®backbone)
7.ACU
8.Driveunit(example)
9.Rudderreferencetransducer
20
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Raymarine EVOLUTION ACU-100 Installation Instructions Manual

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Installation Instructions Manual

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