Whirlpool WFW5090GW User guide

Whirlpool
Brand
Whirlpool
Model
WFW5090GW
Category
Washing machines
Type
User guide

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PAGE 1
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
IMPORTANT SAFETY NOTICE — “For Technicians only”
This service data sheet is intended for use by persons having electrical, electronic, and
mechanical experience and knowledge at a level generally considered acceptable in the
appliance repair trade. Any attempt to repair a major appliance may result in personal injury
and property damage. The manufacturer or seller cannot be responsible, nor assume any
liability for injury or damage of any kind arising from the use of this data sheet.
Control Panel ....................................................... 2
Diagnostic Guide .................................................. 3
Activating Service Diagnostic Mode ...................... 3
Service Test Cycle ............................................ 4, 5
Fault/Error Codes ........................................... 6–13
Contents
Troubleshooting Guide .................................. 14, 15
Test Procedures ........................................... 16–22
Manually Unlocking the Door Lock System ......... 23
Component Removal .......................................... 23
Wiring Diagram .................................................. 24
PART NO. W10858389A
IMPORTANT: Electrostatic Discharge (ESD) Sensitive Electronics
ESD problems are present everywhere. Most people begin to feel an ESD discharge at
approximately 3000V. It takes as little as 10V to destroy, damage, or weaken the main control
assembly. The new main control assembly may appear to work well after repair is finished,
but a malfunction may occur at a later date due to ESD stress.
Use an anti-static wrist strap. Connect wrist strap to green ground connection point or
unpainted metal in the appliance
-OR-
Touch your finger repeatedly to a green ground connection point or unpainted metal
in the appliance.
Before removing the part from its package, touch the anti-static bag to a green ground
connection point or unpainted metal in the appliance.
Avoid touching electronic parts or terminal contacts; handle electronic control assembly
by edges only.
When repackaging main control assembly in anti-static bag, observe above instructions.
Voltage Measurement Safety Information
When performing live voltage measurements, you must do the following:
Verify the controls are in the off position so that the appliance does not start when energized.
Allow enough space to perform the voltage measurements without obstructions.
Keep other people a safe distance away from the appliance to prevent potential injury.
Always use the proper testing equipment.
After voltage measurements, always disconnect power before servicing.
PAGE 2
FOR SERVICE TECHNICIAN’S USE ONLY
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CONTROL PANEL (buttons to use when entering Service Diagnostic Mode/Service Test Cycle)
Cycle selector knob
1. POWER button: press and hold until display turns on
(indicator above the Program button lights. The indicators
above all the buttons scroll from left to right as the washer
turns on. Symbols appear on the control panel and
sounds are played).
3. START/PAUSE button:
press and hold to run
Service Test Cycle.
Figure 1 - User Interface
2. DELAY WASH and OPTIONS buttons: press DELAY WASH
4 times within 5 seconds while pressing and holding
OPTIONS button to enter Service Diagnostic Mode.
PAGE 3
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ABBREVIATIONS
ACU: Appliance Control Unit
UI: User Interface (PCB & housing)
ICONS
Door is unlocked (door lock failure)
Water supply is inadequate
Water cannot be drained
Service is needed
DIAGNOSTIC GUIDE
Before servicing, check the following:
Make sure there is power at the wall outlet.
Has a household fuse blown, or circuit
breaker or GFCI tripped? Was a regular fuse
used? Inform customer that a time-delay fuse
is required.
Is cold water faucet open and water supply
hose unobstructed?
Make sure drain hose is not sealed into
drain pipe, and that there is an air gap
for ventilation.
All tests/checks should be made with a
VOM (volt-ohm-milliammeter) or DVM
(digital-voltmeter) having a sensitivity of
20,000 Ω per volt DC or greater.
Resistance checks must be made with
washer unplugged or power disconnected.
IMPORTANT: Avoid using large
diameter probes when checking harness
connectors as the probes may damage
the connectors upon insertion.
Check all harnesses and connections
before replacing components. Look for
connectors not fully seated, broken or
loose wires and terminals, pin insertion,
or wires not pressed into connectors
far enough to engage metal barbs.
A potential cause of a control not
functioning is corrosion or contamination on
connections. Use an ohmmeter to check for
continuity across suspected connections.
IMPORTANT: Voltage checks must be made
with all connectors attached to the boards.
SERVICE DIAGNOSTIC MODE
Allows service personnel to run the Service
Test Cycle to verify inputs to the washer and
functionality of the washer control. You may
want to do a quick and overall checkup of
the washer with this test before going
to specific troubleshooting tests.
ACTIVATING SERVICE DIAGNOSTIC MODE
IMPORTANT: Use Service Diagnostic Mode
without laundry in the washer.
1. Be sure the washer is in standby mode
(plugged in with all indicators off).
2. Open and close the washer door.
3. Press and hold POWER until the washer
display turns on with indicators scrolling from
left to right. When the time remaining display
turns on, within 60 seconds:
4. Press and hold OPTIONS while pressing
DELAY WASH 4 times within 5 seconds.
The control will enter Service Diagnostic
Mode. The display will show “CS” for Service
Test Cycle. Rotating the cycle selector knob
will toggle the display between “CS” (Service
Test Cycle) and “CF” (Factory Test Cycle).
Select “CS”. Press the flashing START
button. All display indicators will turn on.
DO NOT SELECT OR RUN “CF” (FACTORY
TEST CYCLE). IT REQUIRES THE FACTORY
ENVIRONMENT AND TEST EQUIPMENT.
IF “CF” IS RUN, IT COULD GENERATE A
FALSE FAILURE CODE (F##) THAT WILL
BE SAVED TO THE ERROR HISTORY.
Activation with Saved Fault Codes
If there is a saved fault code, the F number
will be shown in the display. Review the Fault/
Error Codes beginning on page 6 for the
recommended procedure and how to display
saved error codes. If there is no saved fault
code, “F - -” will be displayed.
Press and hold START to run the Service
Test Cycle (see pages 4 and 5).
PAGE 4
FOR SERVICE TECHNICIAN’S USE ONLY
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To exit Service Diagnostic Mode, turn
the cycle selector knob or press and
hold POWER.
NOTE: Service Diagnostic Mode times out
after one minute of user inactivity.
Unsuccessful Activation
If entry into Service Diagnostic Mode is
unsuccessful, refer to the following indications
and actions:
Indication 1: None of the indicators or display
turn on.
Action: Make sure AC power is available
to the washer. Check user interface operation
(see Test #2, page 17).
Indication 2: Display is on, but unable to enter
Service Diagnostic Mode (Service Diagnostics
Mode not entered within 60 seconds of UI
turning on).
Action: Press and hold POWER to turn
off the washer display. Wait 10 seconds.
Press and hold POWER again to turn on the
washer display. Follow the Activating Service
Diagnostic Mode instructions on page 3.
SERVICE TEST CYCLE
NOTE: The Service Diagnostic Mode must
be activated before entering the Service Test
Cycle (“CS”); see procedure on page 3. If,
at any point, the user turns the cycle selector
or presses and holds the POWER button,
the washer exits to standby mode.
Active Fault Code Display
in Service Test Cycle
Press the flashing START button when the
display shows “CS”. All indicators turn on and
the display shows active fault code “F##”.
Only one active fault code can be displayed
at a time. The most recent fault code will be
displayed first. Press START again to show
the next saved fault code. If no additional fault
codes are stored, the display shows “F - -”.
The fourth press of START will begin the
Service Test Cycle. Or, press and hold START
to begin the Service Test Cycle (see chart on
next page).
Exit Procedure
To exit the Service Test Cycle, press and hold
POWER or turn the cycle selector knob.
PAGE 5
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NOTE:
The total duration of the Service Test Cycle is approximately 5 minutes. During the Service Test Cycle, all UI LEDs will be on
except for the “door open/door unlocked” LED. The display will show the test step sequence.
Do not skip test steps. Washer must be connected to water supply when performing Service Test Cycle.
The following indicates the basic meaning of each “F##” fault/error code. See the chart beginning on page 7 for more details.
F01 = Water flow F20 = Main relay or heater relay
F03 = Drain pump F21 = UI communication
F04 = Heater timeout F24 = Overflow
F05 = Temperature sensor F26 = Drain pump
F06 = Motor rotor F27 = Motor
F07 = Motor control (internal failure) F29 = Door lock
F10 = Motor control (over temp.) F34 = Motor spin
F13 = ACU door lock F36 = Analog pressure sensor
F18 = Suds detected F60 = ACU internal failures
SERVICE TEST CYCLE CHART
NOTE: Perform Service Test Cycle without laundry in the washer.
Step Icon Description Checks performed
C00
Door is locked. ACU is performing
the self test.
ACU detects F05, F07, F13, F20,
F21, F24, F26, F27, F29, F60.
C01
Prewash valve fills for 6 seconds.
Main wash valve fills for 6 seconds.
Prewash and main wash valves
both fill for 16 seconds.
Prewash and main wash valves
both fill to wash level.
Motor turns on.
Verifies activation of valves,
dispenser, and pressure sensor.
ACU detects F01, F06, F07, F10.
C02
Heating element turns on for
15 seconds. Motor is off. Display
shows a measured temperature,
e.g., 20C = 20°C (68°F).
Verifies activation of heating
element, correct measurement
of cold water temperature.
NOTE: Heating time is very
short; no noticeable actual temp.
increase.
C03
Drain pump turns on until reaches
wash level + 8 seconds.
Motor reverses.
Verifies activation of drain pump
and reversal of motor.
ACU detects F03, F06, F07, F15,
F26, F27.
C04
Unbalance and load size
is measured. Display shows
amount of measured unbalance
in kg (example: “0:03” = 0.03 kg
[30 grams] of unbalance).
Motor revs to maximum speed.
Drain pump turns on.
Verifies that motor is running
at maximum speed.
Verifies the displayed unbalance.
Verifies activation of drain pump.
ACU detects F06, F07, F28, F34.
C05
Motor turns off (brakes).
Door is unlocked.
Washer turns off.
Verifies unlocking of door and
turning off of washer.
ACU detects F13, F29 (FdL).
PAGE 6
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FAULT/ERROR CODES
(Refer to Fault/Error code charts
on pages 7–13.)
Fault/Error Code Display Method
Fault codes are displayed by showing
F##. The F## indicates the suspect
system/category or component.
Up to four Fault/Error codes may be stored.
In Service Diagnostic Mode, pressing START
displays the next saved Fault/Error Code.
If the display shows “F - -”, no fault codes
are present.
NOTE: Fault/Error codes cannot be cleared.
Exit Procedure
To exit Fault/Error Codes Display Mode,
turn the cycle selector knob or press and
hold POWER.
PAGE 7
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FAULT/ERROR CODES — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
Icon
Display
Text
Display
Explanation and Recommended Procedure
(“Door
Open” icon
is flashing
or on)
During
normal cycle
execution:
Remaining
time
During
Service Test
Cycle:
F29
(see F29
section,
page 12)
Door Lock Failure
If the ACU is unable to lock the washer door after start of cycle
or if the ACU is unable to detect if the door is locked (after
several attempts), the ACU goes to selection mode (Start/Pause
button is flashing).
Possible Causes
• Mechanical issue with door/door hook/door lock interface/
hinge/bellow.
• Door is not completely closed. Press firmly on the door frame
in the area of the door lock. Check if Start/Pause button LED
is still flashing.
• Door lock issue: See F29 section, page 12.
During
normal
cycle
execution:
During
Service Test
Cycle:
During
normal cycle
execution:
Remaining
time
During
Service Test
Cycle:
F01
No Water Detected Entering Washer
Or Pressure Sensor Level Not Detected
If, after about 9 minutes, the control has not detected that water
is entering the washer, the valves are turned off and the “Water
Faucet” LED turns on. The washer performs a 5 minute drain
procedure to avoid flooding in case the water faucet was open,
but the pressure sensor did not detect it; a second attempt at
filling is performed after user presses Start/Pause again.
Possible Causes
• The control is in pause mode. Press START to restart the
cycle. If water begins to fill, the cycle will run.
• Water supply is not turned on, inlet valves are not functioning,
or no water is being detected.
If there is no water in the washer:
• Make sure that the water faucet is turned on fully.
• Check for plugged or kinked inlet hoses or plugged
inlet valve filters.
• Make sure water is not frozen in the inlet hoses.
• Check harness connections on valves and ACU.
• Verify inlet valve operation.
If there is water in the washer:
• Make sure pressure hose is in good condition and
properly connected to the tub and pressure sensor.
• Verify that there is not a siphon problem.
• Verify wire harness connections to inlet valves,
pressure sensor, and ACU.
• Check all hoses for possible leaks.
• Verify pressure sensor function.
• Check the ACU (see TEST #1: ACU Power Check, page 16).
• Check the air trap and hose connection to pressure sensor.
PAGE 8
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FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
Icon
Display
Text
Display
Explanation and Recommended Procedure
During
normal
cycle
execution:
During
Service Test
Cycle:
During
normal cycle
execution:
Remaining
time
During
Service Test
Cycle:
F03
Long Drain
If the drain time exceeds the drain timeout (4 minutes) before
reaching the “Empty” level of the pressure sensor, the “Pump
Filter” LED is turned on.
Possible Causes
• The control is in pause mode. Press START to continue the
cycle. If water drains out, the cycle will continue.
• Verify that the drain hose is not plugged or kinked.
• Make sure water is not frozen in the outlet hose or drain pump.
• Check the drain pump filter for foreign objects.
• Check electrical connections at the drain pump and ACU,
and verify that the pump is running.
• Check the electrical resistance of the drain pump.
• Check the ACU (see TEST #1: ACU Power Check, page 16).
• Too many suds during the wash cycle (also see F18 error).
• Check for Eco-Ball blockage.
• Check the air trap and hose connection to pressure sensor.
F04
Heating Time Too Long
If the water temperature does not reach at least 63°F
(35°C) during the first 50 minutes of the heating step in
the cycle, the cycle is finished without further heating.
This is a delayed error code. User is notified only after
the 10th occurrence.
Possible Causes
• Check the electrical resistance of the heater.
• Check wire harness connections to the heater, temperature
sensor, and ACU.
• Check the electrical resistance of the temperature sensor
(failure can occur when temperature sensor resistance does
not change with temperature). See chart on page 22.
• Check the ACU (see TEST #1: ACU Power Check, page 16).
F05
Water Temperature Sensor Error
If the water temperature sensor value is out of range, the cycle
will run without heating. If the value is in range, but there is not
a change in temperature sensor value of +3.6°F (2°C) during
heating detected, the cycle will continue without additional
heating. This is a delayed error code. User is notified only
after the 10th occurrence.
Possible Causes
• Check the temperature sensor resistance.
• Check connections to the temperature sensor and ACU.
PAGE 9
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FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
Icon
Display
Text
Display
Explanation and Recommended Procedure
Only during
Service Test
Cycle:
Only during
Service Test
Cycle:
F06
Blocked Drum/Motor Overload
The ACU is unable to move the motor or only with difficulty.
There will be many attempts to move the motor. The cycle
will continue without motor movement or with reduced motor
movement. This error code is hidden from the consumer.
Possible Causes
• Check the wire harness and connections between the motor
and ACU.
• Check the drum for mechanical friction (move the drum
slowly and very briefly).
• Check for trapped laundry.
• Check the resistance of the motor windings.
F07
Motor Control Internal Failure
The ACU may have detected damage to the motor.
Possible Causes
• Check ACU by running Service Test Cycle: if failure occurs,
replace the ACU.
• Motor or motor control over-temperature.
• Check the resistance of the motor windings.
• Check the wire harness and connections between the motor
and ACU.
Only during
Service Test
Cycle:
Only during
Service Test
Cycle:
F10
Drum Overload (Over-temperature)
The ACU has detected a temperature that is too high. This error
code is hidden from the consumer. The cycle will continue with
reduced or no motor movement. This error code is normally not
visible during the Service Test Cycle because it is the result of a
motor that has been running for a long time under heavy load.
Possible Causes
• Check the drum for mechanical friction (move the drum
slowly and very briefly).
• Check for trapped laundry.
• Check for noise or friction during drum rotation.
• Check if the washer was overloaded.
• Check if the washer ran several consecutive and/or
long cycles.
• Make sure the ambient temperature of the laundry area is not
too high.
• Make sure that the washer installation is correct, particularly
if the washer is built-in.
• Check motor for a defect (see F06 section).
• Check the ACU (see TEST #1: ACU Power Check, page 16).
PAGE 10
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FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
Icon
Display
Text
Display
Explanation and Recommended Procedure
(Eventually
the “Door
Open” icon
will also
be on)
F13
ACU Failure On Door Lock Control Circuit
If the ACU detects a defect of the door lock triac or switch, F13
is displayed. This check is done at the start of a cycle and at the
end of a cycle.
Possible Causes
• Check the wiring and harness between the ACU and the
door lock.
• Check if the door contact of the door lock is closed
when the door is closed.
• Make sure the door lock can lock and unlock
(see F29 section).
• Check the ACU (see TEST #1: ACU Power Check, page 16)
F18
or
Fod
Suds (Foam) Detected During Wash Cycle
If the washer is unable to drain the water after the wash
cycle, or unable to spin after several attempts, this error code
is displayed.
Possible Causes
• Consumer used too much detergent.
• Check for a problem with the pump hoses.
• Check drain pump for foreign objects.
• Check the electrical resistance of the drain pump.
• Check pressure sensor function.
• Verify that pressure hose is in good condition and properly
connected to the tub and pressure sensor.
• Verify that there is not a siphon problem.
• Check the air trap and hose connection to pressure sensor.
• Check all possible causes in F03 section.
F20
ACU Failure (Or Heater Failure)
The ACU has detected that the main or heater relay has a short
or open circuit, or that the heater has an open circuit.
Possible Causes
• Verify that the heater is OK by checking the resistance
of the heater connections (L1 and N), and then checking
the resistance of the heater (L1 and N). If the heater has
reduced resistance of L1 or N, replace the heater and run
the Service Test Cycle. If the heater has an open circuit,
replace the heater and the ACU.
• Check the connections on the heater and ACU and check
the wires. If the heater and wires are OK, replace the ACU.
PAGE 11
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Icon
Display
Text
Display
Explanation and Recommended Procedure
F21
User Interface Communication Error
If the communication between the user interface module
and the ACU is disturbed, this error code will be displayed.
Possible Causes
• Check the wiring connection to the user interface.
• Check the user interface.
• Check the ACU (see TEST #1: ACU Power Check, page 16).
F24
Overflow Failure
If the ACU has read an overflow level on the pressure sensor,
the drain pump is turned on for one minute. The wash cycle
will continue. The overflow failure condition is reached if the
overflow signal is detected five times in the same wash cycle.
In an overflow condition, the door will remain locked and the
drain pump will run intermittently.
Possible Causes
• Wash cycle with high water level was used with too many
items/garments.
• Make sure that the drain hose is not plugged or kinked.
• Check the wire harness connections to the drain pump,
pressure sensor, and ACU.
• Make sure that the inlet valve is shutting off properly.
• Check the drain pump filter for foreign objects and clean,
if necessary.
• Check for drain pump failure.
• Check the pressure sensor for proper operation.
F26
Pump Driver Failure
If, during the wash cycle, the ACU detects that the pump triac
is defective, it will display this error code.
Possible Causes
• Run the Service Test Cycle to check the ACU. If the failure
occurs, replace the ACU.
• Check the drain pump.
• Check the drain pump resistance (resistance too low can
cause overcurrent of drain pump, damaging the pump driver).
FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
PAGE 12
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Icon
Display
Text
Display
Explanation and Recommended Procedure
Only during
Service Test
Cycle:
F27
Motor Phase Loss
The ACU detected an open circuit in one of the motor phases
or in the harness connection to the motor. The motor cannot
turn; the wash cycle will continue without motor movement
or with reduced motor movement. This error code is hidden
from the consumer.
Possible Causes
• Check the motor harness.
• Check the motor.
• Check the ACU (see TEST #1: ACU Power Check, page 16).
F29
or
FdL
Door Lock Cannot Unlock, Door Lock Blockage
(In Service Test Cycle: Door Lock Cannot Lock)
Possible Causes
• Check for a mechanical problem in the door lock system
(also check the door itself, hinge, bellow, and door latch).
• Check the wiring/harness between the ACU and the door lock.
• Check if the bellow is properly mounted (door lock will get wet
if bellow is improperly mounted).
• Press firmly on door frame in the area of the door lock, and
try to lock/unlock the door.
• Start the Service Test Cycle. If the door lock problem persists,
F29 or FdL will be displayed.
NOTE: If the ACU is unable to unlock the door, use the manual
unlocking procedure (see page 22). In some cases (power
supply interruption or failure of certain electrical components),
the door will remain locked as a safety precaution; use the
manual unlocking procedure.
Only during
Service Test
Cycle:
F34
Maximum Spin Speed Not Reached
If, during the spin step “C04” of the Service Test Cycle, the
attained spin speed is not at least 90% of the maximum spin
speed, this error code will be displayed. This error code will
not display during the wash cycle.
Possible Causes
• Too many items in load.
• Check the items listed in F06 error code section (Blocked
Drum/Motor Overload).
FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
PAGE 13
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Icon
Display
Text
Display
Explanation and Recommended Procedure
F36
Water Level Sensing Not Functioning
Pressure sensor failure detected (no signal, signal out of range,
or zero offset is too high).
Possible Causes
• Check wiring harness to the pressure sensor and ACU.
• Check the pressure hose.
• Check for blocked pump filter (check all items listed in F03
error code section [Long Drain]).
• Check the air trap and hose connection to pressure sensor.
• Run the Service Test Cycle. If the error code persists,
F36 will be displayed.
F60
ACU Failure/Microprocessor Failure
An internal failure of the microprocessor has been detected.
Possible Causes
• Check the ACU by running the Service Test Cycle.
• If failure occurs, replace the ACU.
FAULT/ERROR CODES (cont.) — The fault codes below may be indicated
under various conditions and can be accessed through Service Diagnostics.
PAGE 14
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DO NOT REMOVE OR DESTROY
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CHECKS & TESTS
WON’T POWER UP No power to washer. Check power at outlet, check circuit breakers, fuses, or junction
• No operation box connections.
• No keypad response
Connection problem between AC plug and ACU. Check connections between the AC power cord and ACU for continuity.
• No LEDs or display
Connections between ACU and UI. Check connections and harness continuity between ACU and UI.
ACU problem. See TEST #1: ACU Power Check, pg. 16.
User interface problem. See TEST #2: User Interface, pg. 17.
WON’T START CYCLE Control lock is activated. Check if the control lock icon above the Start button is on. If so, press
No response when Start and hold to deactivate it.
is pressed.
Door lock mechanism not functioning. 1. Door not closed due to interference.
2. Lock not closed due to interference.
3. See TEST #4: Door Lock System, pg. 18.
Connections between ACU and UI. Check connections and harness continuity between ACU and UI.
User interface problem. See TEST #2: User Interface, pg. 17.
ACU problem. See TEST #1: ACU Power Check, pg. 16.
UI WON’T ACCEPT Control lock is activated. Check if the control lock icon above the Start button is on. If so, press
SELECTIONS and hold to deactivate it.
Connections between ACU and UI. Check connections and harness continuity between ACU and UI.
User interface problem. See TEST #2: User Interface, pg. 17.
ACU problem. See TEST #1: ACU Power Check, pg. 16.
DOOR WON’T LOCK Door not closed. Ensure that door is completely closed.
Door lock obstructed. Check mechanism for obstruction.
Door lock mechanism not functioning. See TEST #4: Door Lock System, pg. 18.
DOOR WON’T UNLOCK Reset washer. Unplug the washer, wait 30 seconds, and reconnect the power cord.
(See pg. 23 for manually Wait 2 minutes to see if the washer door unlocks.
unlocking the door lock
Misaligned, broken, or over-tightened Check door lock mechanism and repair as necessary.
system.)
door latch.
Door lock mechanism not functioning. See TEST #4: Door Lock System, pg. 18.
WON’T DISPENSE No water supplied to washer. 1. Check water connections to washer.
2. Verify that water supply is turned on.
Dispenser clogged with detergent. Clean obstruction from dispenser.
Valve problem. See TEST #5: Water Inlet Valve, pg. 19.
Dispenser system problem. See TEST #10: Dispenser System, pg. 22.
WON’T FILL No water supplied to washer or low 1. Check water connection to washer.
water pressure. 2. Verify that water supply is turned on.
Plugged filter/screen, or plugged air trap. Check for plugged filter or screen in the water valve or hose.
Remove the air trap and check for any trapped lint or material.
Drain hose installation. Check for proper drain hose installation. Is water siphoning
out of the drain hose?
Valve problem. See TEST #5: Water Inlet Valve, pg. 19.
Water level sensor problem. See TEST #6: Water Level Sensor, pg. 20.
OVERFILLS Drain hose/filter or air trap is plugged. Check for hose, drain filter, and air trap obstructions.
Valve not shutting off. See TEST #5: Water Inlet Valve, pg. 19.
Water level sensor problem. See TEST #6: Water Level Sensor, pg. 20.
Drain pump problem. See TEST #7: Drain Pump, pg. 20.
DRUM WON’T ROTATE Door is not locked. Is door locking Verify harness connections and see TEST #4: Door Lock System,
after starting a cycle? pg. 18.
Garment or mechanical obstruction Try to move the drum while the washer is unpowered to see if it can move
between drum and tub. freely. If not, check for a garment or other object obstructing movement.
Harness connections. Check harness continuity and connections between ACU and motor.
Motor problem. See TEST #3: Motor Circuit, pg. 18.
MOTOR OVERHEATS Mechanical friction. Check for obstruction between spin basket and outer tub.
Harness connections. Check harness continuity and connections between ACU and motor.
Motor problem. See TEST #3: Motor Circuit, pg. 18.
WON’T DRAIN Drain hose installation. Reduce drain height if it is >49". Make sure drain hose is not inserted
more than 4.5" (114 mm). Make sure drain hose is not sealed into
drain pipe, and that there is an air gap for ventilation.
Plugged drain hose or air trap. Check drain hose and air trap for obstructions.
Obstructions to drain pump. Check and clean drain filter of obstructions.
Harness connections. Check harness continuity and connections between ACU and drain pump.
Drain pump problem. See TEST #7: Drain Pump, pg. 20.
PAGE 15
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
TROUBLESHOOTING GUIDE (cont.)
PROBLEM POSSIBLE CAUSE CHECKS & TESTS
INCORRECT WATER Heating element problem. See TEST #8: Heating Element, pg. 21.
TEMPERATURE
Temperature sensor problem. See TEST #9: Temperature Sensor, pg. 22.
LEAKING Supply hose connection. Check hose connection and for damage to rubber gasket due
to over-tightening.
Drain hose installation. Check for proper drain hose installation.
Plugged drain hose or house drain pipe. Check drain hose for obstructions and make sure house drain pipe
is not blocked.
Overloading the washer. Overloading can partially push the door open.
Internal hose connections. Check internal hose connections for leakage.
Check bellow. Check for holes in the bellow. If there are none, remove, reposition,
and reinstall the bellow. Make sure the bellow is not wrinkled.
Dispenser leaking. Check the dispenser for leakage from the front and from the
plastic box itself.
Ventilation tube leaking. Make sure that the ventilation tube is installed properly.
Heater leaking. Make sure heater is seated and torqued down properly.
VIBRATION OR NOISE Heater is loose. Make sure heater is torqued down properly.
Shipping kit not removed. Verify that shipping bolts and spacers are removed.
Washer not level. Level washer per installation instructions.
Floor stability. Weak floors can cause vibration and walking of the washer.
Leveling lock nuts not tightened. Tighten leveling lock nuts.
Clogged inlet screen making Disconnect hose and clean screen.
high-pitched noise.
Spring/damper installation. Check for proper spring and damper placement and installation.
Washer panel noise. Inspect washer panels for bending, warpage, or damage. Check
for loose fasteners.
Ventilation hose becoming disconnected. Verify connection of ventilation hose.
Water level sensor hose slapping on the tub. Make sure the hose is fastened properly.
POOR WASH Oversuds. 1. Verify use of HE detergent.
PERFORMANCE 2. Excessive detergent usage.
Please reference 3. Check drain hose and filter for obstructions.
Use & Care Guide
Incorrect water level. See “WON’T FILL”, pg. 14.
Clothes wet after cycle is complete. 1. Single or tangled items in the washer.
2. Oversuds (see above).
3. See “WON’T DRAIN”, pg 14.
Load not rinsed. 1. Check proper water supply.
2. Not using HE detergent.
3. Verify that load is not bunched or bundled when placed in washer.
4. See TEST #5: Water Inlet Valve, pg. 19.
Not cleaning clothes. 1. Verify that load is not bunched or bundled when placed in washer.
2. Not using HE detergent.
3. Not using correct cycle.
4. Not using dispensers.
Fabric damage. 1. Washer overloaded.
2. Sharp items in tub.
Wrong option or cycle selection. Refer customer to “Use & Care Guide”.
PAGE 16
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
TEST PROCEDURES
IMPORTANT: The following procedures
may require the use of needle probes
to measure voltage. Failure to use needle
probes will damage the connectors. To
ease the process of measuring voltage
and resistance, test points for each pin are
accessible through the slots in the plastic
beneath each ACU connector.
TEST #1: ACU Power Check
This test checks for incoming and outgoing power
to and from Appliance Control Unit (ACU). This test
assumes that proper voltage is present at the outlet.
1. Unplug washer or disconnect power.
2. Gently lay washer on its right side
to access the ACU.
3. Visually check that all connections to the
interference filter (IF) are securely connected.
See Figure 2, below.
4. Visually check that all connections to the
ACU are fully inserted. See Figure 3, below.
5. If both visual checks pass, go to step 6.
6. Plug in washer or reconnect power.
7. With a voltmeter set to AC, check for line
voltage at the input of the interference filter.
See Figure 2.
If line voltage is present, go to step 8.
If line voltage is not present, verify the
continuity of the power cord. If it fails the
continuity check, replace the power cord.
8. With a voltmeter set to AC, check for line
voltage at the output of the interference filter.
See Figure 2.
If line voltage is present, go to step 9.
If line voltage is not present, replace the
interference filter.
9. With a voltmeter set to AC, check for input
line voltage to the ACU across pins 1 and 2
of connector J42 AC Input (IF). See Figure 3.
If line voltage is present, go to step 10.
If line voltage is not present, check
harnesses and connections between the
filter and the ACU. Visually inspect inside
connector housing for bent or damaged
terminals. Repair as necessary.
Figure 3 - Appliance Control Unit (ACU)
Figure 2 - Interference Filter (IF)
Filter Output - Line (BU)
Filter Input - Power Cord Line (BK)
Filter Input - Power Cord Neutral (WT)
Filter Output - Neutral (BU)
J15-Inlet Valve
(1,2,3)
Drain Pump
(5,6)
1
2
3
5
6
WV-DP
1
2
3
MOT
J36-Motor
1
2
HE
J41-Heater
1
2
IF
J42-AC Input
1
2
3
DSS
J43-Door Lock/
Switch
J21-User
Interface
(CUIO)
(12,11,10,9)
APS
(7,6,5)
12
11
10
9
7
6
5
SB-PRS-UI
3
4
AQS-NTC
J23-NTC
(3,4)
PAGE 17
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
10. Check UI input voltage:
Verify that there is 5V between pin 10 and 12
at J21.
If there is 5V, go to step 11.
If there is not 5V, disconnect J21 and
check for 15V between pin 9 and pin 12.
If there is not 15V, replace the ACU.
11. Unplug washer or disconnect power.
12. Reassemble all parts and panels.
13. Perform the Service Test Cycle
on page 5 to verify repairs.
TEST #2: User Interface (UI)
This test is performed when any of the
following situations occurs during the
Service Test Cycle (see page 5):
3None of the indicators or display turn on
3Some buttons do not light indicators
3No beep sound is heard
None of the indicators or display turn on:
1. Unplug washer or disconnect power.
2. Gently lay washer on its right side
to access the ACU.
3. Visually check that all ACU connectors are
inserted all the way into the ACU. See Figure 3,
page 16.
4. Remove console assembly. Do not pull
on the wires between the console and ACU.
5. Visually check that all UI connectors
are inserted all the way into the UI.
6. Visually check that the UI and housing
assembly is properly inserted into the front
console.
7. If all visual checks pass, perform TEST #1:
ACU Power Check, page 16, to verify supply
voltage and health of microcontroller.
If supply voltages are present and
microcontroller is functioning properly,
replace the user interface and housing
assembly.
If supply voltages are not present,
replace the ACU.
8. Reassemble all parts and panels.
9. Plug in washer or reconnect power.
10. Perform the Service Test Cycle
on page 5 to verify repair.
Some buttons do not light indicators:
1. Unplug washer or disconnect power.
2. Remove the top panel to access the
User Interface (UI).
3. Visually check that the UI and housing
assembly is properly inserted into the front
console.
4. If visual check passes, replace the UI and
housing assembly.
5. Reassemble all parts and panels.
6. Plug in washer or reconnect power.
7. Perform the Service Test Cycle
on page 5 to verify repair.
Figure 4 - User Interface (UI) and Housing Assembly
NOTE:
To disassemble the User Interface (UI)
for replacement, the cycle selector knob must be removed:
• From the rear of the UI board, push the small white pin, releasing the knob cover.
• To remove the inner knob frame from its support, unlock the three inner hooks by
prying each with a small screwdriver.
Unclip and separate the UI from its housing.
UI Board
UI Housing
UI LED
Panel
PAGE 18
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
6. Check the motor windings. Disconnect the
motor harness from the ACU. With an ohmmeter,
verify the resistance values as shown below:
If the values are outside the range or open,
replace stator assembly; otherwise, reconnect
the motor harness and go to step 7.
7. Plug in washer or reconnect power.
8. Run the Service Test Cycle on page 5.
IMPORTANT: Door must be closed and locked
to run motor.
9. When the test shows “C01, C03, & C04”
on the display, the motor is powered and the
motor should be moving. If it is not, replace
the ACU.
10. Unplug washer or disconnect power.
11. Reassemble all parts and panels.
12. Perform the Service Test Cycle
on page 5 to verify repair.
TEST #4: Door Lock System
Check the relays and electrical connections
to the door lock by performing the Service
Test Cycle on page 5. The following steps
assume the door cannot lock or unlock during
that test. Perform the following checks if the
washer does not lock (or unlock).
1. Check door lock mechanism for obstruction
or binding. Repair as necessary.
2. Unplug washer or disconnect power.
3. Gently lay washer on its right side
to access the ACU.
4. Visually check that the J43 (door switch)
connector is inserted all the way into the ACU.
If visual check passes, go to step 5.
If any of the connectors are not inserted
properly, reconnect and retest door lock.
Motor Harness
Windings
Pins 1 & 2
6 - 20 Ω
Pins 2 & 3
6 - 20 Ω
Pins 1 & 3
6 - 20 Ω
No beep sound is heard:
1. Unplug washer or disconnect power.
2. Gently lay washer on its right side
to access the ACU.
3. Visually check that all ACU connectors are
inserted all the way into the ACU. See Figure 3,
page 16.
4. Remove console assembly. Do not pull
on the wires between the console and ACU.
5. Visually check that all UI connectors
are inserted all the way into the UI.
6. If all visual checks pass, replace the
UI and housing assembly.
7. Perform the Service Test Cycle
on page 5 to verify repair.
TEST #3: Motor Circuit
This test checks the motor, ACU, and wiring.
1. Check the motor and electrical connections
by performing the Service Test Cycle on page
5. The following steps assume that this step
was unsuccessful.
2. Unplug washer or disconnect power.
3. Check to see if basket will turn freely.
If basket turns freely, go to step 4.
If basket does not turn freely, determine
what is causing the mechanical friction
or lockup.
4. Gently lay washer on its right side
to access the ACU.
5. Perform TEST #1: ACU Power Check,
page 16, then visually check that connector
J36 is inserted all the way into the ACU.
If visual checks pass, go to step 6.
If visual checks fail, reconnect J36
and repeat step 1.
PAGE 19
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
5. Disconnect the J43 connector from the
ACU. NOTE: To measure the door lock switch
in the “locked” position, plug in washer or
reconnect power. Press the POWER button,
select any cycle, and then press START.
Actuation of the door lock solenoid should be
heard. At that point, unplug the washer and
disconnect J43 from the ACU and measure
resistance across pins 2 & 3 (ACU side).
Resistance should measure according to the
following chart:
If resistance values are good, go to step 6.
If any of the measurements are out of
range, check the harness of the suspected
component between the ACU and door lock
mechanism for continuity.
If the harness and connections are
good, replace the door lock mechanism.
IMPORTANT: To minimize risk of damage
to door lock/switch wires, remove the door
lock mechanism screws before removing
the front panel.
6. If the preceding steps did not correct the
lock problem, replace the ACU and retest door
lock mechanism.
Unplug washer or disconnect power.
Replace the ACU.
Reassemble all parts and panels.
Perform the Service Test Cycle
on page 5 to verify repair.
Water Level Controls
3Water Inlet Valve – Test #5
3Water Level Sensor – Test #6
3Drain Pump – Test #7
TEST #5: Water Inlet Valve
This test checks the electrical connections
to the valve and the valve itself. The valve is
a double valve consisting of a prewash valve
and a main wash valve.
Figure 5 - Water Inlet Valve
1. Check the relays and electrical connections
to the valve by performing the Service Test Cycle
on page 5. The following steps assume
one or more of the valves did not turn on.
2. For the valve(s) in question, check the
individual solenoid coils:
a. Unplug washer or disconnect power.
b. Remove top panel to access the inlet
valve, and then gently lay washer on its right
side to access the ACU.
c. Remove connector J15 from the ACU.
Refer to ACU diagram on page 16.
d. Check harness connections to the
solenoid valves. Verify continuity in harness
between ACU and solenoid valves.
3. Check valve coil resistance at the valve,
or across the following connector pinouts:
Resistance should be 890Ω–1.1k Ω.
If resistance readings are outside the range
or open, replace the valve assembly.
If resistance readings are within range,
reconnect J15. Go to step 4.
4. Plug in washer or reconnect power.
5. With a voltmeter set to AC, attach the
leads across the pins of the suspect valve
(see chart in step 3). Run the Service Test
Cycle and check for line voltage across the
pins of the valve. NOTE: Refer to the Service
Test Cycle on page 5 to determine when
the prewash valve and main wash valve
are actuated.
If line voltage is present and valve still
does not activate, replace valve assembly.
If line voltage is not present,
replace the ACU.
ValvePinout
Prewash Valve J15, pins 1 & 2
Main Wash Valve J15, pins 1 & 3
Component Contacts Measured
Door Lock
Solenoid
J43-1
Door
Switch
Resistance
60–90 ohms
(Door must
be closed)
J43-2
Door Open =
Open Circuit
Door Closed =
60–90 ohms
J43-1J43-2
Lock
Switch
Locked =
0 ohms
Unlocked =
Open circuit
J43-2J43-3
PAGE 20
FOR SERVICE TECHNICIAN’S USE ONLY
DO NOT REMOVE OR DESTROY
6. Unplug washer or disconnect power.
7. Reassemble all parts and panels.
8. Perform the Service Test Cycle
on page 5 to verify repairs.
TEST #6: Water Level Sensor
This test checks the water level sensor, ACU,
and wiring. NOTE: Usually, if the water level
sensor malfunctions, the washer will generate
a water level sensor error (F36), long fill error
(F01), or long drain error (F03).
1. Check the functionality of the water level
sensor by running a small load cycle. The
valve should turn off automatically after
sensing the correct water level in the tub.
The following steps assume that this step
was unsuccessful.
2. Press START/PAUSE to stop the cycle and
then press POWER. The cycle will cancel and
drain the water from the tub.
3. Unplug washer or disconnect power.
4. Remove top and rear panels to access
tub, air trap, and pressure hose connections.
Water level sensor is located at top right front
of cabinet.
5. Check connections from tub to air trap,
air trap to pressure hose, and pressure hose
to water level sensor.
6. Check to ensure hose is routed correctly in
the lower cabinet and not pinched or crimped.
Figure 6 - Water Level Sensor
7. Verify there is no water, suds, or debris
in the hose or air trap. Disconnect hose from
water level sensor, clean air trap and remove
and blow into hose to clear water, suds,
or debris.
8. Check hose for leaks. Replace if needed.
9. Visually check that connector J21 is
inserted all the way into the ACU. Also check
that the water level sensor harness is securely
connected to the sensor.
10. Check the harness between the ACU and
water level sensor for continuity.
If there is continuity, go to step 11.
If there is no continuity, repair or replace
as necessary.
11. Plug in washer or reconnect power.
12. With a voltmeter set to DC, connect black
probe to ACU connector J21, pin 6 (GND) and
red probe to J21, pin 5 (+5V [Vcc]).
If +5V DC is present, replace the water
level sensor. (Before replacing the sensor,
make sure that there is NO water remaining
in the tub or there will not be an accurate
water level measurement and an error code
may appear. Drain the tub by running a
drain & spin cycle with the sensor plugged
into J21 but with the hose removed).
If+5V DC is not present, perform TEST
#1: ACU Power Check on page 16.
13. If the preceding steps did not correct the
problem, replace the ACU.
Unplug washer or disconnect power.
Replace the ACU.
Reassemble all parts and panels.
Perform the Service Test Cycle
on page 5 to verify repair.
TEST #7: Drain Pump
Perform the following checks if washer does
not drain.
1. Check for obstructions in the usual areas.
Clean and then perform step 2.
2. Check the drain pump and electrical
connections by performing the Service Test
Cycle on page 5. The following procedures
assume that this step was unsuccessful.
3. Unplug washer or disconnect power.
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Whirlpool WFW5090GW User guide

Whirlpool
Brand
Whirlpool
Model
WFW5090GW
Category
Washing machines
Type
User guide
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