Lutz Battery Drum pump Operating instructions

Brand: Lutz

Model: Battery Drum pump

Type: Operating instructions

This manual is also suitable for

0698-351 Pump tubes B1+B2 - 11/2022

Translation of the

original instructions

PUMP TUBES

for series B1 and B2

Type

B1 PP 25-L SL

B2 PP 32-R SL

B2 PP 32-L SL

B2 SS 28-R SL

B2 PVDF 32-R SL

Please read this manual before starting up.

To be retained for future reference.

0698-351 Pump tubes B1+B2 - 11/2022

Table of Contents

1. Concerning this manual .................................................................................................................... 4

1.1 Terms .......................................................................................................................................... 4

1.2 Target groups ............................................................................................................................. 4

1.3 Associated applicable documents .............................................................................................. 4

1.4 Warnings and symbols ............................................................................................................... 5

1.5 Latest state ................................................................................................................................. 5

1.6 Copyright .................................................................................................................................. 5

2. Safety ................................................................................................................................................ 6

2.1 General safety information ......................................................................................................... 6

2.2 Proper use .................................................................................................................................. 8

 2.3 Specicdanger ........................................................................................................................... 8

3. Congurationandfunction ............................................................................................................... 9

3.1 Marking ...................................................................................................................................... 9

 3.2 Conguration ............................................................................................................................. 9

3.3 Function .................................................................................................................................... 10

4. Transport and storage ..................................................................................................................... 10

4.1 Transport .................................................................................................................................. 10

4.2 Storage ..................................................................................................................................... 10

5. Installation/Assembly and connection ............................................................................................ 10

5.1 Assembly of pump tube and motor .......................................................................................... 10

5.2 Fixing of the pump tube ........................................................................................................... 10

5.3 Safe use .................................................................................................................................... 11

6. Operation ........................................................................................................................................ 12

6.1 Taking out of operation ............................................................................................................ 12

7. Maintenance and servicing ............................................................................................................. 13

7.1 Observance ............................................................................................................................... 13

8. Repairs ............................................................................................................................................ 14

8.1 Sending the pump to the manufacturer ......................................................................................... 14

9. Waste disposal ................................................................................................................................ 14

10. Annex .............................................................................................................................................. 15

EU Declaration of conformity ............................................................................................................... 18

UK Declaration of conformity ............................................................................................................... 19

0698-351 Pump tubes B1+B2 - 11/2022

1. Concerning this manual

This manual

• is part of this product

• is valid for all mentioned series

• describes the safe and proper use in all operating stages

1.1 Terms

User: Single person or organisation who is using the products e.g. customer, user, assistant

1.2 Target groups

Target group Task

User ►Retain these operating instructions at the product’s place of use for

future reference.

►Demandthestatoreadandobservetheseinstructionsandthe

additional valid documents, in particular the safety information

and warnings.

►Observe additional regulations and instructions concerning the

plant.

Qualiedpersonnel,installer ►Read, observe and follow these instructions and the additional valid

documents, in particular the safety information and warnings.

Tab. 1: Target groups and their tasks

1.3 Associated applicable documents

Document Purpose

Operating instructions motor B1 Battery / B2 Battery Safe and proper use of the motor

Operating instructions Battery 10.8 V and Battery 21.6 V Safe and proper use of the battery

Operating instructions battery charger Safe and proper use of the battery charger

Supplementary operating instructions for additional delivered components

Tab. 2: Associated applicable documents and purpose

0698-351 Pump tubes B1+B2 - 11/2022

1.4 Warnings and symbols

Warning Level of risk Consequences in case

of non-compliance

DANGER direct danger death or serious injury

WARNING possible direct danger death or serious injury

CAUTION possible dangerous situation light injury

NOTICE possible dangerous situation damage of property

Tab. 3: Warnings and consequences in case of non-compliance

Symbol Meaning

Safety information

► Comply with all measures that are marked with a safety sign to prevent injuries or

death.

iInformation / Recommendation

►What to do

→Cross reference

3Requirement

Tab. 4: Symbols and meaning

1.5 Latest state

Pleasendthelateststateofthisoperatinginstructionunderwww.lutz-pumpen.de.

1.6 Copyright

The content of this operating instruction and the images contained in them are subject to the copyright

protectionofLutzPumpenGmbH.

0698-351 Pump tubes B1+B2 - 11/2022

2. Safety

The manufacturer will not be held responsible for any damages resulting from non-compliance of

the overall documentation, in particular for damages in case of non-compliance of the operating

instructions.

2.1 General safety information

Observe following regulations before accomplishing all activities.

Product safety

The pump is constructed in conformity with the state of the art and approved safety-related standards.

Danger however can occur during use for life and health of the user or third parties or damage of the

pump and other material assets. Therefore:

• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and

hazardstakingintoaccounttheseinstructions.

• Ensure that these instructions and all associated applicable documents are complete, legible, and

stored in a place that personnel can access at all times.

• Refrain from any manner of working that endangers personnel or uninvolved third parties.

• In the case of a safety-relevant malfunction, stop the pump immediately and enlist a responsible

person to rectify the malfunction.

• In addition to the overall documentation, observe the statutory or other safety and accident

prevention regulations, as well as the valid standards and guidelines of the respective operating

country.

Modications

Unless the manufacturer has provided its consent in writing, the manufacturer is not liable for

interventionsperformedbytheuser(modications)ontheproduct,suchasconversion,alteration,new

design,etc.Modicationsnotagreedwiththemanufacturermayhavethefollowingeects,among

others:

• Functional impairments on the appliance or plant

• Damage to the appliance and other property damage

• Environmental damage

• Personal injuries right through to death

0698-351 Pump tubes B1+B2 - 11/2022

Duties of the operator

Safety-conscious working

• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and

hazardstakingintoaccounttheseinstructions.

• Ensure observance and monitoring of:

- Proper use

- Statutory or other safety and accident prevention regulations

- Safetyprovisionsinhandlinghazardoussubstances

- Valid standards and guidelines in the respective country of operation

• Provide protective equipment.

Personnel qualication

• Ensure that personnel tasked with work on the pump have read and understood these instructions

and all associated applicable documents, particularly safety, maintenance and servicing information,

before they start work.

• Clarify responsibilities, competencies and monitoring of the personnel.

• Ensurethatallworkiscarriedoutbytechnicalqualiedpersonnelonly:

- Assembly, servicing, maintenance work

- Work on the electrics

• Instruct inexperienced personnel in the use of the pump before allowing them to operate it for the

rsttime.

Safety devices

• Provide the following safety devices and ensure their function:

- with possible electrostatic charge: Provide the corresponding earthing.

Statutory warranty

• Duringtheguaranteeperiod,obtainthemanufacturer'spermissionformodications,maintenance

work or alterations.

• Useonlyoriginalcomponentsorcomponentsauthorizedbythemanufacturer.

Duties of the personnel

• Observe the notices on the pump and maintain them in a legible state, e.g.rotation arrow, marking

foruidconnections.

• Use protective equipment where necessary.

• Do not reach into the intake port of the pump.

• Only perform work on the pump during downtime.

• Disconnect drive motor from pump tube during all assembly and maintenance work.

• After completing all the work on the pump, remount the safety devices in accordance with

specications.

0698-351 Pump tubes B1+B2 - 11/2022

2.2 Proper use

A pump of series B1 or B2 comprises a motor and a pump tube to suit the particular application. The

pump is only used to transfer pure, turbid, water-like, aggressive and non aggressive liquids.

• Pumpisnotallowedtobeoperatedinexplosionhazardareas.

• Donotuseforpumpingammableliquids.

• Pump may only be installed in an upright position.

• Pump is a hand-held appliance and must not be left unattended.

• Pump may only be used to pump the agreed liquids (→ contract data sheet, →technicaldatatable6).

• Dry running must be avoided.

- Ensure that the pump is commissioned only with liquid and is never operated without pump

medium.

If the product and supplied accessories are used for other purposes than the intended purpose, it is the

responsibilityoftheusertocheckthesuitabilityandadmissibility.Productusenotconrmedinwriting

by the manufacturer absolves the manufacturer of any liability.

The manufacturer is not liable for consequences of incorrect treatment, use, maintenance, servicing

and operation of the appliance, as well as normal wear and tear. The same applies if faults arise from

interventionorcongurationsonthepartoftheusernotconrmedbythemanufacturer.

Prevention of obvious misapplication (examples)

• Observe and comply with the operating limits of the pump in terms of temperature, pressure,

delivery rate and speed (→Appendix,tables6-8;contractdatasheet).

• The power consumption of the pump increases with increasing density or viscosity of the liquid.

To prevent an overload of the pump, coupling and motor, comply with the permissible density and

viscosity (→Appendix,table9,table10).Alowerdensityandviscosityisallowed.

• Do not use the pump tube to lift objects.

2.3 Specic danger

Dangerous media

• Whenpumpingdangerousmedia(e.g.hot,dangeroustohealth)observesafetyregulationsfor

handlinghazardoussubstances.

• Always wear protective equipment when working on the pump.

0698-351 Pump tubes B1+B2 - 11/2022

3. Con guration and function

3.1 Marking

Rating plate

Fig.1:Ratingplatepumptube(example)

1 Pump type

2 Serial number of the pump

3 CE-Marking

4 UKCA-Marking

5 Yearofconstructionofthepump(lasttwodigitsoftheserialnumbere.g.-22for2022)

3.2 Con guration

An electric drum and container pump comprises a drive motor and a pump tube.

Followingdierentversionsareavailable:

• Drive

- Motor B1 Battery

- Motor B2 Battery

• Pump tube

- Materials

 Polypropylene(PP)

 Stainlesssteel(SS1.4571)

 Polyvinylideneuoride(PVDF)

- Sealing

 sealless(SL)

- Types of impeller

 axialimpeller(R)

 radialimpeller(L)

0698-351 Pump tubes B1+B2 - 11/2022

3.3 Function

Pump tubes for series B1/B2 are designed to deliver pure, turbid, aggressive or non aggressive liquids.

Check the compatibility of the pump tube for the medium in question with the aid of a resistance table

and the table of materials (→Annex,table6).

4. Transport and storage

4.1 Transport

Unpacking and checking condition of delivery

► Unpack the pump tube on receipt and check for transport damages.

► Report transport damages to the manufacturer immediately.

► Check that the consignment is complete as ordered.

4.2 Storage

! WARNING

Danger of injury and intoxication when handling hazardous liquids!

► Always wear protective equipment when working on the pump.

► Complete emptying of pump tube.

► Store the pump at a protected and easy accessible place.

►Pumptubesmadeofpolypropylene(PP):ProtectagainstUVlight.

5. Installation/Assembly and connection

5.1 Assembly of pump tube and motor

(→Operatinginstructionsmotor).

5.2 Fixing of the pump tube

! CAUTION

Danger of injury due to tipping over of empty drums and containers!

► The pump tube must always be positioned vertically in the bunghole.

► If necessary, use a drum adapter or emission control drum adapter.

0698-351 Pump tubes B1+B2 - 11/2022

5.3 Safe use

► Do not subject the outrun piece to tension or pressure

(→Fig.2).

► The bending moment MB at the outlet must not exceed the

following values:

Pump material Maximum bending

moment MB

Polypropylene(PP) 10 Nm

Polyvinylideneuoride(PVDF) 10 Nm

Stainlesssteel(SS1.4571) 30 Nm

Tab. 5: Maximum permissible bending moment MB

Fig. 2

► Do not immerse the pump deeper than the outrun piece

(→Fig.3).

► A foot strainer must be used when pumping liquids containing

largemechanicalimpurities(e.g.brousmaterials).

Fig. 3

0698-351 Pump tubes B1+B2 - 11/2022

6. Operation

3 Allconnectionsandttingsareproperlytightened.

3 Forsafeoperationofthepump,sucientspaceandasafestandmustbeavailable.

NOTICE

Damage of property as a result of dry running!

► Supervise pump tube.

► Ensure that the pump is pumping liquid.

► Sealless pump tubes may run dry 15 minutes only.

6.1 Taking out of operation

! WARNING

Danger of injury and intoxication when handling hazardous liquids!

► Always wear protective equipment when working on the pump.

►Collectanyresidualleakinguidsfromthepumpsafelyanddisposeofitinanenvironmentally

friendly fashion.

► Remove the pump tube from the container carefully and allow

theremainingliquidtoowbackintothecontainer.

►Afterpumpingaggressive,tacky,crystallizingorcontaminated

liquidsthepumptubemustbeushedandcleanedwithan

appropriate detergent (→Fig.4).

Fig. 4

0698-351 Pump tubes B1+B2 - 11/2022

7. Maintenance and servicing

! WARNING

Danger of injury and intoxication when handling hazardous liquids!

► Always wear protective equipment when working on the pump.

► Complete emptying of pump tube.

7.1 Observance

► Only use a non-leaking pump tube:

 Ifuidescapesabovethedischargenozzleatthepumptube,

switchothepumpimmediatelyandrepair(→Fig.5).

► Ensure that the openings above the pump feet are never

clogged.

► The hose and hose connections must be inspected regularly for

leaks and damage.

Fig. 5

0698-351 Pump tubes B1+B2 - 11/2022

8. Repairs

►RepairsshouldonlybemadebythemanufacturerorauthorizedLutzdealers.

►OnlyuseoriginalLutzPumpenspareparts.Ifothersparepartsareused,liabilityonthepartofLutz

Pumpen is obsolete.

8.1 Sending the pump to the manufacturer

3 Pump pressureless

3 Pump completely emptied

3 Electrical connections separated; motor secured against reactivation

3 Pump cooled down

► Only return the pump to the manufacturer with an accurately completed document of compliance.

9. Waste disposal

Plastic parts can become contaminated by poisonous or radioactive liquids to the extent to make

cleaninginsucient.

! WARNING

Danger of poisoning and environmental damage from liquid or oil!

► Always wear protective equipment when working on the pump.

► Before disposing the pump:

- Leaking liquid and oil must be contained and separately disposed according to the locally

applicable regulations.

- Residuesofliquidinthepumpmustbeneutralized.

► Remove the non-metallic parts and dispose them according to the locally applicable regulations.

► Dispose the pump according to the locally applicable regulations.

0698-351 Pump tubes B1+B2 - 11/2022

10. Annex

PP 25-L SL

PP 32-R SL

PP 32-L SL

SS 28-R SL

PVDF 32-R SL

Wetted parts PP, PVDF,

HastelloyC,

PTFE, FPM,

ETFE

PP, PVDF,

HastelloyC,

PTFE, FPM,

ETFE

PP, PVDF,

HastelloyC,

PTFE, FPM,

ETFE

Stainless steel

(1.4571),

FPM, PTFE,

ETFE

PVDF,Hastelloy

C, FPM, PTFE,

ETFE

Type of impeller L R L R R

Immersion tube

diametermax.(mm)

25 32 32 28 32

Hoseconnection

nominaldiameter(mm)

19 19 19 19 19

Outer thread G 1 G1 G1 G1 G1

Temp. of liquid and

ambient temp. range

(°C)

0 up to +40 -15 up to +50 -15 up to +50 -15 up to +90 -15 up to +90

Tab. 6: Technical data

PP 25-L SL

PP 32-R SL

PP 32-L SL

SS 28-R SL

PVDF 32-R SL

Motor B1 Battery 20 l/min 38 l/min1) 25 l/min1) 38 l/min1) 38 l/min1)

Motor B2 Battery 20 l/min 80 l/min 65 l/min 80 l/min 80 l/min

1) At maximum speed, the overload protection triggers - if necessary, reduce the speed

Tab.7:Max.owrate2)

PP 25-L SL

PP 32-R SL

PP 32-L SL

SS 28-R SL

PVDF 32-R SL

Motor B1 Battery 6 m wc 4 m wc1) 9 m wc1) 4 m wc1) 4 m wc1)

Motor B2 Battery 6 m wc 8 m wc 12 m wc 8 m wc 8 m wc

1) At maximum speed, the overload protection triggers - if necessary, reduce the speed

Tab. 8: Max. delivery head2)

2)

Themaximumowrateisavaluedeterminedbymeansofatestbenchandmeasuredwithwateratamedium

temperature of approx. 20°C. The measurement is carried out at the pressure joint of the pump, without hose,

nozzleorowmeter.Theowrateachievableinuseisloweranddependsontheindividualapplication,themedia

propertiesandthecongurationofthepump.Themax.deliveryheadisalsodependentonthepumpdesign,

motor and medium.

0698-351 Pump tubes B1+B2 - 11/2022

PP 25-L SL

PP 32-R SL

PP 32-L SL

SS 28-R SL

PVDF 32-R SL

Motor B1 Battery 200 m Pas < 100 m Pas1) < 100 m Pas1) < 100 m Pas1) < 100 m Pas1)

Motor B2 Battery 200 m Pas 400 m Pas 400 m Pas 400 m Pas 400 m Pas

1) At maximum speed, the overload protection triggers - if necessary, reduce the speed

Hint:

Theviscosityvaluesspeciedinthetablearereducedwhenpumpingliquidswithadensityofmore

than 1 kg/dm³.

Tab. 9: Max. viscosity

PP 25-L SL

PP 32-R SL

PP 32-L SL

SS 28-R SL

PVDF 32-R SL

Motor B1 Battery 1.3 kg/dm³ 1.1 kg/dm³ 1) 1.1 kg/dm³1) 1.1 kg/dm³ 1) 1.1 kg/dm³ 1)

Motor B2 Battery 1.3 kg/dm³ 1.6 kg/dm³ 1.6 kg/dm³ 1.6 kg/dm³ 1.6 kg/dm³

1) At maximum speed, the overload protection triggers - if necessary, reduce the speed

Hint:

Thedensityvaluesspeciedinthetablearereducedwhenpumpingliquidswithaviscosityofmore

than 1 mPas.

Tab. 10: Max. density

0698-351 Pump tubes B1+B2 - 11/2022

Translation of the original declaration of conformity

We herewith declare under the sole responsibility that the following product complies with

the EU Directives listed.

Manufacturer: LutzPumpenGmbH

Erlenstraße 5-7

D-97877 Wertheim

Product: Pump tubes for series B1 and B2

Types: B1 PP 25-L SL

B2 PP 32-R SL

B2 PP 32-L SL

B2 SS 28-R SL

B2 PVDF 32-R SL

Relevant European Directives:

Machinery Directive 2006/42/EC

Applicableharmonizedstandards:

EN ISO 12100

Personauthorisedtocompilethetechnicalle

  LutzPumpenGmbH,Erlenstraße5-7,D-97877Wertheim

Wertheim, 19.08.2022

 HeinzLutz,CEO

UK Declaration of Conformity

Weherewithdeclareunderthesoleresponsibilitythatthefollowingproduct(s)complies

with the requirements of the following UK legislation.

Manufacturer: LutzPumpenGmbH

Erlenstraße 5-7

D-97877 Wertheim

Product: Pump tubes for series B1 and B2

Models: B1 PP 25-L SL

B2 PP 32-R SL

B2 PP 32-L SL

B2 SS 28-R SL

B2 PVDF 32-R SL

UKStatutoryInstruments(andtheirammendments)

 TheSupplyofMachinery(Safety)Regulations2008(SI2008No.1597)

Relevant standards:

EN ISO 12100:2010

Personauthorisedtocompilethetechnicalle

  LutzPumpenGmbH,Erlenstraße5-7,D-97877Wertheim

Wertheim, 22.08.2022

 HeinzLutz,CEO

Lutz Pumpen GmbH

Erlenstraße 5-7

D-97877 Wertheim

Tel.: (+499342)879-0

Fax: (+499342)879404

E-Mail:[email protected]

www.lutz-pumpen.de

Subject to technical changes. 11/2022 Order No. 0698-351 Printed in Germany

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