Lutz Pump Set B200 PVDF Operating instructions

Brand: Lutz

Model: Pump Set B200 PVDF

Type: Operating instructions

This manual is also suitable for

Lutz Pump Set B200 PVDF Below you will find brief product information for Lutz Pump Set B200 PVDF.

The pump is safe and easy to use. It is constructed in conformity with the state of the art and approved safety-related standards. The pump is designed to be used for pumping liquids. The pump is made of PVDF, which makes it resistant to a wide range of chemicals. The pump has a maximum flow rate of 30 l/min and a maximum head of 12 m. The pump is equipped with a 0.55 kW motor. The pump is delivered fully assembled and ready to use.

Possible use cases:

Pumping liquids from containers
Transferring liquids from one container to another

Lutz Pump Set B200 PVDF Below you will find brief product information for Lutz Pump Set B200 PVDF.

Possible use cases:

Pumping liquids from containers
Transferring liquids from one container to another

0698-501 B200 - 04/2023

Translation of the

original instructions

HORIZONTAL PUMP TUBE

for container (IBC)

Type

B200, SS 41-R MS

B200, PVDF 41-R MS

B200 PURE, SS 41-R MS

B200 Ex PURE, SS 41-R MS

Please read this manual before starting up!

To be retained for future reference.

0698-501 B200 - 04/2023

Fig. 2

Fig. 3

Fig. 4 Fig. 5

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Fig. 6

Fig. 7

0698-501 B200 - 04/2023

Table of Contents

1. Concerning this manual .................................................................................................................... 5

1.1 Terms ........................................................................................................................................ 5

1.2 Target groups ........................................................................................................................... 5

1.3 Associated applicable documents ............................................................................................ 5

1.4 Warnings and symbols ............................................................................................................. 6

1.5 Latest state ............................................................................................................................... 6

1.6 Copyright .................................................................................................................................. 6

2. Safety ................................................................................................................................................ 7

2.1 General safety information ...................................................................................................... 7

2.2 Proper use ................................................................................................................................ 8

 2.3 Specicdanger ......................................................................................................................... 9

  2.3.1Explosionhazardareaorpumpingammableliquids .................................................... 9

2.3.2 Dangerous media ............................................................................................................ 9

2.3.3 Mechanical hazards ......................................................................................................... 9

3. Congurationandfunction ............................................................................................................ 10

3.1 Marking .................................................................................................................................. 11

 3.2 Conguration ......................................................................................................................... 11

3.3 Function ................................................................................................................................ 11

4. Transport and storage .................................................................................................................... 12

4.1 Transport ................................................................................................................................ 12

4.2 Storage ................................................................................................................................... 12

5. Installation and connection ............................................................................................................ 12

5.1 Assembly of pump tube and motor ........................................................................................ 12

5.2 Fasten the pump tube to the container (IBC) ......................................................................... 13

5.3 Safe use .................................................................................................................................. 13

6. Operation ........................................................................................................................................ 14

6.1 Taking out of operation .......................................................................................................... 14

7. Maintenance and servicing ............................................................................................................. 15

7.1 Observance ............................................................................................................................. 15

7.2 Maintenance........................................................................................................................... 15

8. Repairs ............................................................................................................................................ 16

8.1 Sending the pump to the manufacturer ................................................................................. 16

9. Disposal .......................................................................................................................................... 16

10. Notes on explosion protection ........................................................................................................ 17

10.1 General ................................................................................................................................... 17

10.2 Marking .................................................................................................................................. 17

10.3 Special conditions ................................................................................................................... 17

 10.4 Equipotentialbondingandearthing ...................................................................................... 18

10.5 Conductive hoses / hose connections .................................................................................... 19

10.6 Traceability ............................................................................................................................. 19

Annex ................................................................................................................................................ 20

EU Declaration of conformity ............................................................................................................... 22

UK Declaration of conformity ............................................................................................................... 23

0698-501 B200 - 04/2023

1. Concerning this manual

This manual

• is part of this product

• is valid for all mentioned series

• describes the safe and proper use in all operating stages

1.1 Terms

User: Single person or organisation who is using the products e.g. customer, user, assistant

1.2 Target groups

Target group Task

User ►Retain these operating instructions at the product’s place of use for

future reference.

►Demandthestatoreadandobservetheseinstructionsandthe

additional valid documents, in particular the safety information and

warnings.

►Observe additional regulations and instructions concerning the

plant.

Qualiedpersonnel,installer ►Read, observe and follow these instructions and the additional valid

documents, in particular the safety information and warnings.

Tab. 1: Target groups and their tasks

1.3 Associated applicable documents

Document Purpose

Operating instructions motor Safe and proper use of the motor.

Operating instructions container Safe and proper use of the container.

Supplementary operating instructions for additional delivered components

Tab. 2: Associated applicable documents and purpose

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1.4 Warnings and symbols

Warning Level of risk Consequences in case of

non-compliance

DANGER direct danger death or serious injury

WARNING possible direct danger death or serious injury

CAUTION possible dangerous situation Light physical injury

NOTICE possible dangerous situation damage of property

Tab.3:Warningsandconsequencesincaseofnon-compliance

Symbol Meaning

Safety information

► Comply with all measures that are marked with a safety sign to prevent injuries or

death.

iInformation / Recommendation

►What to do

→Cross reference

3Requirement

Tab. 4: Symbols and meaning

1.5 Latest state

Pleasendthelateststateofthisoperatinginstructionunderwww.lutz-pumpen.de.

1.6 Copyright

The content of this operating instruction and the images contained in them are subject to the copyright

protection of Lutz Pumpen GmbH.

0698-501 B200 - 04/2023

2. Safety

Themanufacturerwillnotbeheldresponsibleforanydamagesresultingfromnon-complianceofthe

overalldocumentation,inparticularfordamagesincaseofnon-complianceoftheoperatinginstructions.

2.1 General safety information

Observe following regulations before accomplishing all activities.

Product safety

Thepumpisconstructedinconformitywiththestateoftheartandapprovedsafety-relatedstandards.

Danger however can occur during use for life and health of the user or third parties or damage of the

pump and other material assets. Therefore:

• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and

hazards taking into account these instructions.

• Ensure that these instructions and all associated applicable documents are complete, legible, and

stored in a place that personnel can access at all times.

• Refrain from any manner of working that endangers personnel or uninvolved third parties.

• Inthecaseofasafety-relevantmalfunction,stopthepumpimmediatelyandenlistaresponsible

person to rectify the malfunction.

• In addition to the overall documentation, observe the statutory or other safety and accident preven-

tion regulations, as well as the valid standards and guidelines of the respective operating country.

Modications

Unless the manufacturer has provided its consent in writing, the manufacturer is not liable for interven-

tionsperformedbytheuser(modications)ontheproduct,suchasconversion,alteration,newdesign,

etc.Modicationsnotagreedwiththemanufacturermayhavethefollowingeects,amongothers:

• Functional impairments on the appliance or plant

• Damage to the appliance and other property damage

• Environmental damage

• Personal injuries right through to death

Duties of the operator

Safety-conscious working

• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and

hazards taking into account these instructions.

• Ensure observance and monitoring of:

- Properuse

- Statutoryorothersafetyandaccidentpreventionregulations

- Safetyprovisionsinhandlinghazardoussubstances

- Validstandardsandguidelinesintherespectivecountryofoperation

• Provideprotectiveequipment

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Personnel qualication

• Ensure that personnel tasked with work on the pump read and understood these instructions and all

associated applicable documents, particularly safety, maintenance and servicing information, before

they start work.

• Clarify responsibilities, competencies and monitoring of the personnel.

• Ensurethatallworkiscarriedoutbytechnicalqualiedpersonnelonly:

- Assembly,servicing,maintenancework

- Workontheelectrics

• Personnel to be trained must only work on the pump under the supervision of technical personnel.

Statutory warranty

• Duringtheguaranteeperiod,obtainthemanufacturer'spermissionformodications,maintenance

work or alterations.

• Use only original parts.

Duties of the personnel

• Observe the notices on the pump and maintain them in a legible state.

• Useprotectiveequipmentwherenecessary.

• Only perform work on the pump during downtime.

• Ensure that the motor is disconnected before you carry out assembly and maintenance work.

• Aftercompletingalltheworkonthemotor,remountthesafetydevicesinaccordancewithspecications.

2.2 Proper use

• The pump may only be installed horizontally.

• Only operate the pump outside the container.

• Thepumpmayonlybeusedtopumptheagreedliquids(→ contract data sheet, → Appendix,

table1-tableofmaterials).

• Ambienttemperature-20°Cupto40°C

• Dry running must be avoided.

- Ensurethatthepumpiscommissionedonlywithliquidandisneveroperatedwithoutpump

medium.

• Pumptubesdeliveredwithoutamotorrequirecompletiontoapumpunitinaccordancewiththe

specicationsofthemachinerydirective2006/42/EC.

If the product and supplied accessories are used for other purposes than the intended purpose, it is the

responsibilityoftheusertocheckthesuitabilityandadmissibility.Productusenotconrmedinwriting

by the manufacturer absolves the manufacturer of any liability.

Themanufacturerisnotliableforconsequencesofincorrecttreatment,use,maintenance,servicingand

operation of the appliance, as well as normal wear and tear. The same applies if faults arise from inter-

ventionorcongurationsonthepartoftheusernotconrmedbythemanufacturer.

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Prevention of obvious misapplication (examples)

• Observe and comply with the operating limits of the pump in terms of temperature, pressure,

delivery rate (→ Appendix, table 2; contract data).

• Thepowerconsumptionofthepumpincreaseswithincreasingdensityorviscosityoftheliquid.To

prevent an overload of the pump, coupling and motor, comply with the permissible viscosity and

density (→ Appendix, table 3, table 4). A lower density and viscosity is allowed.

• Whenpumpinguidscontainingsolids,maintainthelimitvaluesforsolidcontentsandgrainsize

(→ contract data sheet, technical description).

• Possiblechemicalreactionsofuidsandresultinghealthhazardsandmaterialdamagemustbe

considered.

• Motors may only be operated mounted to the pump tube (→ operating instructions motor).

• Pumpwithuniversalmotormustnotbeexposedtoweatherorbesplashedwithliquid.

• Use hoses only in perfect and tested condition (→ operating instructions hose lines).

• ForpumptubesmadeofPVDFfollowingapplies:

- Donotoperateinexplosionhazardarea.

- Donotpumpammableliquids.

2.3 Specic danger

2.3.1 Explosion hazard area or pumping ammable liquids

→ Chapter 10: Notes on explosion protection

• Onlyusepumptubesmadeofstainlesssteel(SS1.4571withmarkingII-/2GExhIIBT4GbX.

• Onlyuseexplosion-proofdrivemotors.

• Onlyoperatethepumpinlledcondition.

2.3.2 Dangerous media

• Whenpumpingdangerousmedia(e.g.hot,ammable,explosive,poisonous,dangeroustohealth)

observe safety regulations for handling hazardous substances.

• Consider the safety data sheet of the product.

• Alwayswearprotectiveequipmentwhenworkingonthepump.

2.3.3 Mechanical hazards

• Pumpprotrudesfromthecontainerandmustbeprotectedagainstmechanicalinuences.

• The pump must not be transported together with the container.

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3. Conguration and function

Fig. 1A

Fig. 1B

Pump outlet

G11/4“OT/Tri-ClampDN32

Hand wheel

Locking screw

Fastening for clips

Tri-Clamplocking

clamp DN 32

Tri-Clampconnecting

piece DN 40

Connection for

equipotentialbonding

Wing nut

Pump outlet

G 1 1/4” OT

Hand wheel

Wing nut

0698-501B200-04/2023

3.1 Marking

1 Pump type

2 Serial number of the pump

3 Marking of explosion protection

4 Yearofconstructionofthepump(lasttwodigitsoftheserialnumbere.g.-22for2022)

5 CE marking

6 UKCA marking

3.2 Con guration

Acontainerpumpcomprisesadrivemotorandapumptube.Followingdierentversionsareavailable:

• Drive

- Universalmotor

- Compressedairmotor

- Explosionproofmotors

• Pump tube

- Material

 -Stainlesssteel(SS1.4571)

 -PVDF

- Sealing

with mechanical seal (MS)

- Types of impeller

axial impeller (R)

3.3 Function

Acontainerpumpisusedforfastandsafeemptyingortransferringofalltypesofliquidsfrommobile

containers. The motor can be removed from the pump tube. The pump is connected to the container via

an adapter. The pump made of stainless steel can also be connected via the clamp socket with a hose line

or pipe line.

0698-501 B200 - 04/2023

4. Transport and storage

4.1 Transport

Unpacking and checking condition of delivery

► Unpack the pump tube on receipt and check for transport damages.

► Report transport damages to the manufacturer immediately.

► Check that the consignment is complete as ordered.

4.2 Storage

! WARNING

Risk of injury and poisoning from dangerous liquids!

►Alwayswearprotectiveequipmentwhenworkingonthepump.

► Complete emptying of pump tube.

► Store the pump at a protected and easy accessible place.

5. Installation and connection

! DANGER

Risk of injury and poisoning from dangerous liquids!

►Thevalvespoolonthecontainer(IBC)mayonlybeopenedifitisensuredthatpump,hoseandshut-o

valve are professionally mounted. When starting up, ensure leak tightness.

►Duringliquidremoval,thecontainer(IBC)mustbeadequatelyventilated.

► In case of dangerous media, an outlet tank must absolutely be provided.

►Pumpprotrudesfromthecontainerandmustbeinstalledawayfromthetracroute.

► Install an EMERGENCY OFF device outside the hazardous area.

5.1 Assembly of pump tube and motor

3Motorisswitchedo

3 Coupling to turn easily

► Connect the motor with the pump tube.

► Turn the motor slightly to ensure that the upper coupling engages in the coupling.

►Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread)(→ Fig. 2).

0698-501 B200 - 04/2023

5.2 Fasten the pump tube to the container (IBC)

3Ashut-odeviceisavailableonthecontainer.

3 A check valve is mounted on the pump outlet to prevent inadvertent emptying of the container.

3 When using nozzles, the container (IBC) must not be higher than the maximum operating pressure

allows.

► Screw the pump with wing nut at the outlet of the container. The pump outlet of the pump tube must

be levelled downwards. The pump is connected to the container via an adapter. Pump types made

of stainless steel can also be connected via the clamp socket with a hose line or pipe line (→ Fig. 3,

Item 1).

► Pump must be hung up with a clip (→ Fig. 3, item 2) in order to avoid overload at the container

outlet.Forstainlesssteelpumps,theclipisxedontheliftingeyeandforpumpsmadeofPVDFon

thehandwheel.Pumptypesmadeofstainlesssteelcanalsobermlyinstalledinapipelinewhichis

designed for the total weight of the pump (approx. 6 kg).

5.3 Safe use

Only put the pump into operation if:

3 Motor fastened properly on pump tube

3 Motor and pump tube not damaged

3 Pump screwed tightly to container

3Forpumpsmadeofstainlesssteel,thexingscrewsonthepumptubearetightenedrmly(→ Fig. 1A)

3 Suitable and tested pressure lines and connections are used

3Hoselinestightlyandrmlyconnectedtothepump

NOTICE

Damage of property as a result of dry running!

► Open the valve spool on the container (IBC).

► Container (IBC) must not contain any deposits.

► Do not subject the outrun piece to tension or pressure (→ Fig. 4).

► Limit the bending moment MB at the outrun piece to 30 Nm. Also observe the information for the

container outlet.

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6. Operation

3Allconnectionsandttingsareproperlytightened.

3Valvespoolonthecontainer(IBC)open.

! WARNING

Risk of injury and poisoning from dangerous liquids!

►Alwayswearprotectiveequipmentwhenworkingonthepump.

► Observe the maximum operating pressure and operating temperature. At high operating pressure,

containers or hoses can burst or become loose.

►Supervisethepumptubeormonitorwithaowmonitoringdevice.

►Fillatanappropriatespeedtopreventsplashingoutofliquids.

►Allownozzleorcableendtodrainafterlling.Theremaystillbeliquidwhichwouldotherwiseowout

uncontrolled.

NOTICE

Damage of property as a result of dry running!

► Pump tube may never run dry.

6.1 Taking out of operation

! WARNING

Risk of injury and poisoning from dangerous liquids!

► Disconnect the pump motor from the mains power supply.

► Always close the valve spool on the container (IBC) before working on the pump.

►Alwayswearprotectiveequipmentwhenworkingonthepump.

►Collectanyresidualliquidescapingfromthepumpandhoselinesafelyanddisposeofitinanenviron-

mentally friendly fashion.

► Loosen clip, if necessary or remove mounting bracket.

► Release wing nut on the container.

►Pullopump.

! CAUTION

After removing the pump from the container, ngers can be injured by rotating parts!

► Disconnect the pump motor from the mains power supply.

► Do not reach into the suction opening of the pump.

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7. Maintenance and servicing

! WARNING

Risk of injury and poisoning from dangerous liquids!

►Alwayswearprotectiveequipmentwhenworkingonthepump.

► Empty the pump tube and, if necessary, the hose line and the nozzle completely.

7.1 Observance

►Onlyuseanon-leakingpumptube:

 Thepumpmustbeswitchedoandrepairedimmediatelyifliquidleaksoutofthepumptubebelow

the handwheel (→ Fig. 5).

► If necessary, use leakage monitoring.

7.2 Maintenance

►Afterpumpingaggressive,tacky,crystallizingorcontaminatedliquidsthepumptubemustbeushed

and cleaned with an appropriate detergent. Follow the safety instructions for the detergent.

► Only clean pump tube and motor outside the explosion hazard area.

For cleaning the pump made of stainless steel, the rotating pump part must also be removed from the

outer tube (→Fig.6).PumpB200PVDFcannotbedisassembledforcleaning.

a) Releasethehandwheel(right-handthread)anddetachthemotorfromthepumptube.

b) Unscrew the clamp connection and remove the container adapter.

c) Release the locking screws.

d) Press the rotating unit on the rotor side out of the outer tube.

►Checko-ringandmechanicalsealfordamage.

Installation (→ Fig. 7)

a) Press the rotary unit on the coupling side into the outer tube.

b) Tighten locking screws.

c) Insert container adapter and turn clamp connection.

d)Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread).

0698-501 B200 - 04/2023

8. Repairs

► Repairs may only be carried out by the manufacturer or authorised workshops.

► Only use original Lutz Pumpen spare parts. Lutz Pumpen accepts no liability for other spare parts.

8.1 Sending the pump to the manufacturer

3 Pump pressureless

3 Pump completely emptied

3 Electrical connections separated; motor secured against reactivation

3 Pump cooled down

►Onlyreturnthepumptothemanufacturerwithatruthfullyandcompletelylledindocumentofcom-

pliance.

9. Disposal

Plasticpartscanbecomecontaminatedbypoisonousorradioactiveliquidsthatcleaningisnotsucient.

! WARNING

Danger of poisoning and environmental damage due to the liquid pumped!

►Alwayswearprotectiveequipmentwhenworkingonthepump.

► Before disposing the pump:

- Collectleakingpumpedliquidanddisposeofitseparatelyinaccordancewithlocalregulations.

- Residuesofliquidinthepumpmustbeneutralized.

►Removethenon-metallicpartsanddisposethemaccordingtothelocallyapplicableregulations.

► Dispose the pump according to the locally applicable regulations.

0698-501 B200 - 04/2023

10. Notes on explosion protection

! DANGER

Danger of explosion when used in an explosion hazard area!

►Onlyuseanexplosion-proofpumptube.

► Only use an explosion proof motor.

►Onlyoperatethepumpinlledcondition.Usethecheckvalvesupplied.

10.1 General

Pumpisusedtopumpammableliquidsfrommobilevessels,whichbelongtotheexplosiongroupsIIA

and IIB and the temperature classes T1 to T4. The pump corresponds to category 2 when used as intended.

10.2 Marking

II-/2GExhIIBT4GbX

10.3 Special conditions

►Ensurethatadditionalttedcomponents(e.g.coupling,gear,drivemotor)arelocatedoutsideofthe

mobile container.

►TherequirementsofunitgroupII(sub-classIIB),category2,temperatureclassT4havetobemet.

►OnlyuseLutzPumpenexplosion-proofdrivemotors.

► Do not use the drum pump for stationary operation.

► The operation of the pump has to be monitored during the pumping process in order to avoid dry

running and empty running phases.

0698-501 B200 - 04/2023

10.4 Equipotential bonding and earthing

►Beforestartingup,anequipotentialbondingmustbeestablishedbetweenthepump,thecontainerto

beemptiedandthecontainertobelled.

►Clamptheequipotentialbondingcable(orderno.0204-994)tocreateanequipotentialbondingbetween

the pump and the container to be emptied. For better conductivity, remove the paint and dirt from the

clamping points.

►Equipotentialbondingbetweenthecontainerstobeemptiedandtobelledviaaconductivesubstrate

(e.g. conductive gratings).

► Ensure that a conductive transition between container and earthing potential is available.

Fig. 8

ÀConnectionforequipotentialbondingcable

ÁExplosion-proofplug-and-socketdevice,explosion-proofterminalboxorplug-and-socketdeviceoutside

the explosion hazard area

ÂConductivehoselinewithconductiveconnector(R<1MΩ)

ÃConductivesubstrateorconnectionofanequipotentialbondingcable

0698-501 B200 - 04/2023

10.5 Conductive hoses / hose connections

► Use an electrically conductive hose.

►Ensurethattheohmicresistancebetweenthettingsmaynotexceedthefollowinglimitedvalues

depending on the respective hose type.

- SymbolM/T=Limit≤10²Ω.

- SymbolΩ/TorΩ-CL=Limit≤ 106Ω.

► Ensure that the nozzle is conductive.

► Ensure that the hose coupling provides a highly conductive transition between hose and pump tube as

well as the nozzle.

► With poorly conductive transitions: Earth all conductive parts.

►IdentifyandexaminehoselinesandttingsaccordingtoDINEN12115.

10.6 Traceability

Appliancesforpotentiallyexplosiveatmospheresareidentiedbyanindividualserialnumber.

Lutz Pumpen ensures the traceability of this device up to the initial point of delivery according to

ATEXDirective/UKExRegulation.

Allpersonswhoredeliverthedeviceareobligedtoguaranteeitstraceabilitytoenablesubsequentrecall

actions.

0698-501 B200 - 04/2023

Annex

Wetted parts

SS (1.4571)

Hastelloy C

FPM

EPDM

Oxide ceramics

Carbon

ETFE

PVDF

PTFE

SiC

Pump tube

B200

OrderNo.0151-400



B200 PURE

OrderNo.0151-401



B200 PURE

OrderNo.0151-402



B200 Ex PURE

OrderNo.0151-403



B200 Ex PURE

OrderNo.0151-404



B200PVDF

OrderNo.0123-420



Table 1: Table of materials

Max. operating temp.* °C °F

Pump tube

B200 100 212

B200 PURE 100 212

B200 Ex PURE 100 212

B200PVDF 100 212

*Whenhandlingammableliquids,notetheashpoint.

Table 2: Max. operating temperature

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Lutz Pump Set B200 PVDF Operating instructions

Brand: Lutz

Model: Pump Set B200 PVDF

Type: Operating instructions

This manual is also suitable for

Lutz Pump Set B200 PVDF Below you will find brief product information for Lutz Pump Set B200 PVDF.

Possible use cases:

Pumping liquids from containers
Transferring liquids from one container to another

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Lutz Pump Set B200 PVDF Operating instructions

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Lutz Pump Set B200 PVDF Operating instructions

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