Xanté VM4 News User guide

User Guide

Violet Metal CTP Series

2

VM

User’s Guide

VM User’s GuideVM

Trademarks

Xant

é

™ and Xante Corporation

™

are trademarks of Xanté Corporation.

All other brand and product names are trademarks, registered trademarks, or

service marks of their respective holders.

Manual Notice

Xanté Corporation

reserves the right to make changes to this manual and to

the equipment described herein without notice. Every effort has been made

to ensure that this manual is free of inaccuracies and omissions. However,

Xanté Corporation

makes no warranty of any kind including, but not limited to,

any implied warranties of merchantability and ﬁ tness for a particular purpose

with regard to this manual.

Xanté Corporation

assumes no responsibility for, or liability for, errors

contained in this manual or for incidental, special, or consequential damages

arising out of the furnishing of this manual, or the use of this manual in

operating the equipment, or in connection with the performance of the

equipment when so operated.

FCC Classiﬁ cation

Changes or modiﬁ cations to this unit not expressly approved by the party

responsible for compliance could void the user’s authority to operate the

equipment.

This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are

designed to provide reasonable protection against harmful interference when

the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if not installed

and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user

will be required to correct the interference at his own expense.

Shielded cables must be used with this unit to ensure compliance with the

FCC Class A limits.

Power Information

110 V Version:110 VAC, 50/60 Hz, 15 A

220 V Version:220 VAC, 50/60 Hz, 15 A

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Power Cord

The power cord is the main disconnect device. It should be plugged into an

easily accessible outlet.

For 110 Volt Conﬁ guration:

The power cord to be used with 115 Volt conﬁ guration is minimum type SJT

(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.

One terminated in an IEC 320 attachment plug. The other end is terminated

in a NEMA 5-15P plug.

For 220 Volt Conﬁ guration

The power cord to be used with 230 Volt conﬁ guration is minimum type SJT

(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.

One terminated in an IEC 320 attachment plug. The other end is terminated

as required by the country where it will be installed.

Manufacturer’s Declaration of Conformity

The Product has been designed and manufactured in accordance with the

following international standards:

EN 55022 Limits and Methods of Measurement of Radio Interference

Information Technology Equipment of 14, April 1987

EN 61000-4-2

Electromagnetic Compatibility (EMC) - Part 4.2: Testing and

Measurement Techniques - Electrostatic Discharge Immunity Test-

Includes Amendments A1:1998 and A2:2001; IEC 61000-4-2:1995

+ A1:1998 + A2:2000

ENV

61000-4-

3

Electromagnetic Compatibility (EMC) - Part 4-3: Testing

and Measurement Techniques - Radiated, Radio-Frequency,

Electromagnetic Field Immunity Test-IEC 61000-4-3:2006

ENV 50204

Radiated Electromagnetic Field from Digital Radio Telephones

Immunity Test

EN 61000-4-4

Electromagnetic compatibility (EMC) Part 4-4: Testing and

measurement techniques - Electrical fast transient/burst immunity

test-IEC 61000-4-4:2004; Incorporating corrigendum August 2006

EN 61000-4-5

Electromagnetic Compatibility (EMC) - Part 4-5: Testing and

Measurement Techniques - Surge Immunity Test-IEC 61000-4-

5:2005

4

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EN 61000-4-6

Electromagnetic compatibility (EMC) — Part 4-6: Testing and

measurement techniques — Immunity to conducted disturbances,

induced by radio-frequency ﬁ elds

EN 61000-4-8

Electromagnetic Compatibility (EMC) - Part 4-8: Testing and

Measurement Techniques - Power Frequency Magnetic Field

Immunity Test-Including Amendment A1: 2001; IEC 61000-4-8:

1993 + A1: 2000

EN 61000-4-11

Electromagnetic compatibility (EMC) Part 4-11: Testing and

measurement techniques - Voltage dips, short interruptions and

voltage variations immunity tests-IEC 61000-4-11:2004

EN 60950 Safety of Information Technology Equipment including Electrical

Business Equipment”

IEC 825-1

Safety of Laser Products - Part 1: Equipment Classiﬁ cation,

Requirements and User’s Guide-Superesedes EN 60825: 1991;

Includes Amendments A2: 2001 and A1: 2002; IEC 60825-1: 1993

+ Corrigendum 1994 + A2:2001 + Corrigendum June 2002 + A1:

2002; Incorporates corrigendum February 1995 and April 2004

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Table of Contents

Chapter 1 - Introduction

to the VM

.......................................................

9

The

VM and the CTP System

..................................................................................

9

How a CTP System Works

.................................................................................

9

How the Host RIP Works With the VM

.................................................................

1

0

T

he Imaging Cycle

...........................................................................................

1

0

Power Up

...................................................................................................

1

0

Initialization

.............................................................................................

1

0

Raster Image Processing

...........................................................................

1

0

Imaging

......................................................................................................

1

0

Setup

......................................................................................................................

1

Site Preparation

.........................................................................................

1

Clean Conditions

........................................................................................

1

Yellow Room

............................................................................................

1

2

Power Supply

.............................................................................................

1

2

Parallel Video Interface

..............................................................................

1

2

Machine Identiﬁ cation Label

.....................................................................

1

3

Parts and Features

..................................................................................................

1

3

Operator Door

............................................................................................

Operator Door ............................................................................................Operator Door

1

3

Power Switch

.............................................................................................

1

4

Leveling Feet

.............................................................................................

Leveling Feet .............................................................................................Leveling Feet

1

4

Air Inlet Filter

............................................................................................

Air Inlet Filter ............................................................................................Air Inlet Filter

1

4

Vacuum Hose

............................................................................................

1

4

Power Inlet and Outlet

...............................................................................

Power Inlet and Outlet ...............................................................................Power Inlet and Outlet

1

4

Sensors

......................................................................................................

1

4

Door Interlock

............................................................................................

Door Interlock ............................................................................................Door Interlock

1

5

Internal Drum

.............................................................................................

1

5

Transport Assembly

...................................................................................

1

5

Manual Filter Switch

..................................................................................

1

5

Ports

...........................................................................................................

1

6

Fan

..............................................................................................................

1

6

Access Doors

.............................................................................................

1

6

Chapter 2 -

Operating

the VM

..............................................................

1

7

Using the VM Control Panel

..................................................................................

1

7

Control Panel

.............................................................................................

1

7

LED Indicators

...........................................................................................

1

7

6

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Key Functions

............................................................................................

1

7

Key Combinations

.....................................................................................

1

7

Audible Beeper

.........................................................................................

1

7

Display

.......................................................................................................

1

8

Menu Line Operation

.................................................................................

1

8

VM Menus

............................................................................................................

1

9

Plate Setup

:

.....................................................................................................

1

9

Setup Menu

.....................................................................................................

1

9

Power level

.................................................................................................

1

9

uJoules/cm

^2

...............................................................................................

1

9

Plate length

.................................................................................................

1

9

Plate width

.................................................................................................

1

9

Plate thick

...................................................................................................

Plate thick ...................................................................................................Plate thick

2

0

Plate type

....................................................................................................

2

0

Exit to main

................................................................................................

2

0

Option Menu

....................................................................................................

2

0

Beep remind

...............................................................................................

Beep remind ...............................................................................................Beep remind

2

0

Plate units

...................................................................................................

2

0

Header

........................................................................................................

Header ........................................................................................................Header

2

0

Maintenance Menu

...........................................................................................

2

1

Start/stop vacuum

.......................................................................................

2

1

Move transport home

.................................................................................

2

1

Move transport away

..................................................................................

2

1

Reset machine

............................................................................................

2

1

Exit to main

................................................................................................

2

1

Selftest Menu

...................................................................................................

2

1

Select density group

...................................................................................

2

1

Select gridtest

.............................................................................................

Select gridtest .............................................................................................Select gridtest

2

Select tone group

........................................................................................

2

3

Select 25% tonetest

....................................................................................

Select 25% tonetest ....................................................................................Select 25% tonetest

2

3

Select 50% tonetest

....................................................................................

Select 50% tonetest ....................................................................................Select 50% tonetest

2

3

Select 75% tonetest

....................................................................................

Select 75% tonetest ....................................................................................Select 75% tonetest

2

4

Select 100% tonetest

..................................................................................

Select 100% tonetest ..................................................................................Select 100% tonetest

2

4

Exit to main

................................................................................................

2

4

Status Messages

..............................................................................................

2

5

Plate Loading

.............................................................................................

2

6

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Chapter 3 -

Plates

...................................................................................

2

7

About Plates

...........................................................................................................

2

7

Handling Plates

................................................................................................

2

7

Harmony Chemicals

.........................................................................................

2

7

Harmony Metal Plate Sizes

..............................................................................

2

8

Plates and Light

................................................................................................

Plates and Light ................................................................................................Plates and Light

2

8

Plate Storage

....................................................................................................

2

8

Imaged Plate Storage

.......................................................................................

2

9

Plates in the Pressroom

....................................................................................

3

0

Chapter 4:

Maintenance

........................................................................

3

1

Daily Maintenance

.................................................................................................

3

1

Monthly Maintenance

............................................................................................

3

1

Air Filter

.....................................................................................................

Air Filter .....................................................................................................Air Filter

3

1

Maintain The Environment

........................................................................

Maintain The Environment ........................................................................Maintain The Environment

3

1

Environmental Checklist

..................................................................................

Environmental Checklist ..................................................................................Environmental Checklist

3

2

Light

..........................................................................................................

3

2

Temperature

..............................................................................................

3

2

Humidity

...................................................................................................

3

2

Dust and Fumes

.........................................................................................

3

2

Static

........................................................................................................

3

2

Vibration

....................................................................................................

3

2

Power

.........................................................................................................

Power .........................................................................................................Power

3

2

Cleaning VM Optics

..............................................................................................

3

2

Calibration

..............................................................................................................

3

6

When to Calibrate

......................................................................................

3

6

Calibrating for New Plates

.........................................................................

3

7

Select Plate Length and Width

...................................................................

3

8

Image & Process the Density Group Test

..................................................

Image & Process the Density Group Test ..................................................Image & Process the Density Group Test

3

8

CHAPTER 5

Troubleshooting

..............................................................

4

0

Plate Loading Difﬁ culty

.............................................................................

4

0

Failure to Power Up

...................................................................................

4

1

Repeatability / Plate Registration

..............................................................

4

1

Accuracy Issues

........................................................................................

4

1

Default Error ## (number)

........................................................................

4

1

Status and Error Messages Reported on Front Panel

...............................

4

2

Troubleshooting Issues Appearing on the Plate

..............................................

4

3

8

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Jitter

..................................................................................................................

Jitter ..................................................................................................................Jitter

4

3

Dot Loss

...........................................................................................................

4

3

Dot Gain

...........................................................................................................

4

Uneven Tints

....................................................................................................

4

5

Dots or Lines

....................................................................................................

4

5

Banding

...........................................................................................................

4

6

Over or Underexposure

...................................................................................

4

6

Fogging

...........................................................................................................

4

7

Abrasions

in the Image

....................................................................................

4

7

Troubleshooting On the Press

................................................................................

4

8

Troubleshooting Plates

...........................................................................................

4

8

Plate Centering Punches

........................................................................................

4

9

VM AC Panel Fuse Failure

....................................................................................

5

0

Lack of Sufﬁ cient Power

Lack of Sufﬁ cient Power Lack of Sufﬁ cient Power

.........................................................................

5

0

VM Shares the Line

...................................................................................

5

0

Wiring

........................................................................................................

5

0

Intermediate Devices Used

........................................................................

Intermediate Devices Used ........................................................................Intermediate Devices Used

5

0

About Fuses

.....................................................................................................

5

0

10A Fuse Replacement

....................................................................................

10A Fuse Replacement ....................................................................................10A Fuse Replacement

5

1

3A Fuse Replacement

.....................................................................................

5

3

Darkroom Test

........................................................................................................

Darkroom Test ........................................................................................................Darkroom Test

5

4

STEP 1: Check Lights and Bulbs

...............................................................

5

4

STEP 2: Visual Test for Light Leaks

..........................................................

5

4

STEP 3: Plate Test of Safelight Conditions

...............................................

5

4

Reading The Results

..................................................................................

5

Technical Speciﬁ cations

...................................................................................

5

6

Technical Support

..................................................................................................

Technical Support ..................................................................................................Technical Support

5

7

Calling Technical Support:

.........................................................................

5

7

Email Support:

...........................................................................................

5

7

Service Record

.......................................................................................................

Service Record .......................................................................................................Service Record

6

7

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Chapter 1 - Introduction to the VM

The VM and the CTP System

Congratulations on the purchase of a Xante Violet Metal (VM) Computer-

to-Plate (CTP) system. VMs are 2-up and 4-up platesetters using violet

laser technology. These systems provide strong performance in commercial

and newspaper applications due to high-speed imaging, long laser life,

outstanding quality, and low cost of ownership. Symphony OpenRIP, Xanté’s

award-winning RIP, and the PlateRunner Processor may also be part of a

CTP system as well as Harmony Metal Plates and Harmony Chemicals.

How a CTP System Works

A computer-to-plate system has some or all of the following parts:

• a RIP, or raster image processor

• a VM, a violet metal platesetter

• a Processor, a six-stage processor for metal plates

• a Press, where the plates are run

• Plates, light-sensitive metal plates

The RIP runs on a PC workstation and accepts ﬁ les from all kinds of

applications. The “RIP” allows an operator to use imaging devices such as

inkjet printers, imagesetters, plotters, laser printers and platesetters like the

VM.

The RIP sends the ﬁ les formatted for the VM. Once the VM has data available

and a plate is loaded, the imaging cycle begins. The front panel will display

the Job Name, Number, and Size of Plate required. The VM synchronizes

its systems and tells the RIP it is ready to image. The imager will move

continuously across the drum, imaging the plate, until the job is complete.

Once the plate is removed from the VM and loaded into the Xante

PlateRunner Processor, the imaged plate is processed. The plate is then

ready for the press.

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How the Host RIP Works With the VM

The VM receives ﬁ les from the RIP, or from NetImager, an optional RIP

component, or ImagerQConcerto, an Imager Shooter Application. The RIP

and the VM share status information and data via the parallel video interface

and a proprietary PCI card installed in a PC.

The RIP creates the raster image from Postscript data, conﬁ gures the VM,

and sends the binary raster image data to the VM.

The Imaging Cycle

Power Up

When the VM is ﬁ rst turned on using the power switch on the lower

left side on the front of the unit, or when the unit is Reset from the

Maintenance menu, the VM performs an internal systems check and

veriﬁ es that all parameters are normal.

After a short delay, the control panel will show a green light indicating it is

powered up and ready for use. The VM will display status messages on

the control panel.

Initialization

The RIP will check the status of the platesetter to make sure it is ready to

print. Both the RIP (or TIFF shooter) and the VM control panel will indicate

if there is an operator action required such as loading or changing a plate.

Raster Image Processing

The RIP takes data and converts it to rasterized data to render an image.

The resolution and screen parameters are deﬁ ned by the operator for

each job.

Imaging

Once a plate is loaded and the door is closed, the VM synchronizes its

system and indicates to the RIP that it is ready to image.

The imager will move continuously across the drum, imaging the plate,

until the job is complete.

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When the job is complete, the RIP ends the imaging cycle. The VM turns

to an idle state, sounds two short beeps,and ﬂ ashes the display message

instructing the operator to “Change” or “Remove” the exposed plate.

Setup

Site Preparation

CTP requires site preparation and setup to ensure the low cost of

ownership and quality output. Xanté provides a detailed site preparation

information in the

Site Prep Guide

.

Clean Conditions

For the best possible results from the VM, an environment free of dust and

debris is necessary. Dust can damage the VM and its components, as well

as prevent quality output.

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Yellow Room

A yellow room is necessary to properly operate a Xante VM. The darkroom

will prevent the light-sensative plates from being destroyed. Proper

“safelight” conditions are outlined in the

Site Prep Guide

.

Power Supply

There are 3 VM electrical conﬁ gurations available:

• 120V/60 Hz

• 220V/50 Hz

• (220V/60 Hz may be accommodated by special request)

All VM models ship with an IEC power inlet built-in. 120V models ship with

a power cord with a NEMA 5-15 outlet connector. 220V models do not ship

with a power cord; it must be supplied locally.

All VM models require a dedicated circuit. It is strongly suggested that an

electrician verify that the power supply meet these requirements:

• 120V models require 110-125V, 15A minimum circuit with less than 5V

drop under full load

• 220V models require 208-230V, 10A minimum circuit with less than

7V drop under full load (vacuum pump startup: >25A for less than 2

seconds)

Parallel Video Interface

The standard connection from the VM to the RIP computer, is the

Parallel Video interface. This interface requires an interface card and

interconnecting cable for the host RIP computer. Using a cable not

approved by Xante will likely damage the equipment.

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Machine Identiﬁ cation Label

The identiﬁ cation label is located on the back of the machine near the

power cord. This label includes information and certiﬁ cations required by

various regulatory organizations. This label contains:

• Serial Number

• Model Number

The numbers will be necessary when requesting technical information

from Xante. This information is also on the Service Record, located inside

the VM, and on the back cover of this manual.

Parts and Features

Operator Door

This is the largest door on the front. This door opens to access the internal

drum.

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Power Switch

Located on the left lower front panel

.

Leveling Feet

The VM has adjustable feet for leveling during installation. The feet should

not carry the majority of the weight but should only be used to level and

balance the VM.

Air Inlet Filter

Position the VM at least 18” away from the wall to allow access to the Air

Inlet Filter. The air inlet ﬁ lter cartridge should be visually inspected monthly

and replaced if there is any dust. If the ﬁ lter displays substantial dust,

contact Technical Support.

A clean environment ensures optimal equipment performance. Excess

dust and air-borne contaminants will cause optical, electronic, mechanical

transport, and plate quality issues.

Vacuum Hose

Located on the back of the VM; near the Air Inlet Filter..

Power Inlet and Outlet

L

ocated on the back with a 10A Blow Fuse for the entire VM including the

vacuum pump and a 3A Fuse for

the other internal V

M functions.

Sensors

When loading a plate, there are sensors and guides for assuring the plate

is in the right position.

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Door Interlock

The door interlock switch has two magnetic switches mounted in the base

cabinet of the VM. The switches are activated when the door is closed.

Internal Drum

The VM has an internal concave stainless-steel drum. Plates are held

in place by a strong suction that automatically engages when the plate

triggers the sensors.

Transport Assembly

This is the large assembly that moves along the rail from the leftmost

position (Home or Start) to the rightmost position (Away) as it images the

plate. The Transport Assembly contains the laser and optics as well as the

spin motor and electronics for the laser.

Manual Filter Switch

Located on the transport assembly, this switch has two settings, HI which

is operating mode and LO which is used at the factory for calibration.

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Ports

Located next to the parallel video interface or factory port is a Modem or

Terminal Diagnostic port.

Fan

A separate fan for the PCB compartment is located on the back of the VM.

Access Doors

Access doors to the printer control board (PCB) compartment and power

supply area are located on the back of the VM.

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Chapter 2 - Operating the VM

Using the VM Control Panel

Control Panel

The control panel includes a four-line display, Arrow Up and Arrow Down

keys, a Select key, and an audible beeper.

The Control Panel main functions are:

• Displays status of VM and indicates size and number of plates to load

for each job

• Displays the name of the job running (if available from RIP)

• Displays hardware error messages

• Used for running self tests for exposure calibration and diagnostics

If the control panel ﬂ ashes or beeps, the VM requires attention. A full list

of status messages and hardware error messages are provided in this

manual.

LED Indicators

•

Red

: BUSY Flashes when laser head is moving and imaging plate

•

Green

: POWER Continuously illuminated to show power is available

Key Functions

UP ARROW KEY ▲ - Scrolls up

DOWN ARROW KEY ▼ - Scrolls down

SELECT KEY



- Selects, usually indicated by an arrow next to the item

on the display

Key Combinations

UP ARROW KEY ▲ + SELECT KEY



= Toggle Menu

 = Toggle Menu

UP ARROW KEY ▲ + DOWN ARROW KEY ▼ = Transport Unit Home

DOWN ARROW KEY ▼ + SELECT KEY



= Transport Unit Away

 = Transport Unit Away 

UP ARROW KEY ▲ + DOWN ARROW KEY ▼ + SELECT KEY



= Reset

 = Reset 

Audible Beeper

Can be set to

On

or

Off

from the Option menu.

Off from the Option menu.Off

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Display

Top Line is the

Status

Line - It displays the current status/error condition

of the VM.

Second line is the

Plate Size Information

-

The required plate size for the

current job.

Third line is the

Job Information

-

This line displays text from the RIP,

usually the Job Name and number of plates required by job.

Bottom line is the

Menu

Line. This line displays the Menu selected.

Menu Line Operation

During imaging or other functions, ‘

Select from menu

’ may be substituted

with messages about the VM’s status. Scroll through the menus by

pressing the

Up Arrow

or the

Up Arrow or the Up Arrow

Down Arrow

keys. Make a menu selection by

Down Arrow keys. Make a menu selection by Down Arrow

pressing the

Select

key.

Select key.Select

If the current menu selection is a programmable parameter, then the front

panel toggles from the menu mode to the program mode and displays an

arrow to the left of the parameter value. The

Up Arrow

and

Up Arrow and Up Arrow

Down Arrow

key now increase or decrease the parameter value.

Pressing the

Select

key switches the front panel from the program

Select key switches the front panel from the program Select

mode back to the menu mode. The arrow to the left of the parameter will

disappear and the parameter is permanently stored in memory.

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VM Menus

Plate Setup:

Selects one of four setup menus: A, B, C, or D. The default is A.

Setup Menu

Most of the functions will be setup during installation and do not change

until recalibration.

Power level

Two values, either LO or HI. Default is HI, for metal plates. LO is for

calibration by the manufacturer.

uJoules/cm

^2

uJ

oules per square centimeter (uJ/

cm

^2

)

is a measure of the amount of

energy on the plate. This value is set during the exposure calibration

process. The value can be set between 20 and 9999.00. Adjusting this

value above 100 uJoules/cm

^2

will not increase the actual light energy on

plate because the VM will not allow the laser to be damaged by a too high

setting.

Plate length

Sets the actual plate length according the current setup.

The values are between 9” (228.6 mm) and 19.98” (507.6 mm) for the

VM2, and between 9” (228.6 mm) and 25” (635 mm) for the VM4. This

number is only used by the VM for selftests.

Plate width

Sets the actual plate width between 9” (228.6 mm) and 20.88” (530.4 mm)

for the VM2, and 9” (228.6 mm) and 36.50” (927.1 mm) for the VM4 This is

the plate measurement across the drum. This number is only used by the

VM for selftests.

It is a good idea to reset this number at the end of a job,

or the same size will be used next time.

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Plate thick

Sets the plate thickness between

.003in

(3mil) and

.011in

(11mil).This

setting has nothing to do with focus. It is used by the program to ﬁ nely

adjust the fast scan line length. If this is not a concern, the recommended

setting is

.008in

(8mil).

Plate type

Indicate which type of plate will be used; negative or positive. Xanté

Harmony Plates are negative-working plates. Negative-working plates

print where they are exposed to light. This setting determines whether the

leading edge is exposed;

POS

exposes the edge and

NEG

does not.

Exit to main

Returns to the main menu.

Option Menu

Beep remind

When enabled, the control panel will beep every 5 seconds to remind of

current condition. Choose between

EN

for enabled and

DIS

for disabled

.

Plate units

Used for all ﬁ lm or plate length displays. Choose between

ENG

(English

measurement units) or

MET

(Metric measurements units).

Header

When selected, text containing the VM engine parameters is printed at the

beginning of the job. Choose

NONE

,

TEST

, or

ALL

. Normally set to TEST

(the header will only print on selftest jobs and not on jobs from the RIP).

Exit to main

Returns to the main menu.

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