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User’s Guide
110/220 volt edition
Xanté Corporation
2800 Dauphin St.
Mobile, AL 36606-2400
Phone: 251-473-6502
Fax: 251-473-6503
Web Site: xante.com
2 PlateMaker 6 User’s Guide
Trademarks
X-ACT™ are trademarks of Xante Corporation.
Adobe
®
, Adobe
®
Illustrator
®
,
Adobe
®
PageMaker
®
, Aldus
®
, Adobe
®
Photoshop
®
, Adobe
®
PostScript
®
, Acrobat
®
, Minion
®
, Adobe
®
Type Manager
®
,
ATM
®
, and the ATM
®
and PostScript
®
logos are registered trademarks and
Adobe
®
Acrobat
®
Reader™, AdobePS™, and Adobe
®
PostScript
®
3™ are
trademarks of Adobe Systems Incorporated which may be registered in
certain jurisdictions. Apple
®
, AppleTalk
®
, ColorSync
®
, EtherTalk
®
, LaserWriter
®
,
AppleShare
®
, Mac
®
OS, Mac
®
, Power Macintosh
®
, QuickDraw
®
, QuickTime
®
,
TrueType
®
, and Macintosh
®
are registered trademarks and LocalTalk™,
Balloon Help™, and SimpleText™ are trademarks of Apple Computer, Inc.
Helvetica
®
, New Century Schoolbook
®
, and Times
®
are registered trademarks
of Linotype AG and/or its subsidiaries.
FreeHand™ is a trademark of Macromedia, Inc. Microsoft
®
, Windows
®
,
Windows NT
®
, and OpenType
®
, are registered trademarks of Microsoft
Corporation. Installer VISE
®
is a registered trademark of MindVision, Inc.
Netscape Navigator
®
is a registered trademark of Netscape Communications
Corporation in the United States and other countries.
PowerQuest
®
is a registered trademark of PowerQuest.
QuarkXPress
®
and Quark are registered trademarks of Quark, Inc.
Preps
®
is a registered trademark and ScenicSoft™ is a trademark of
ScenicSoft, Inc. Solaris™ is a trademark of Sun Micro Systems, Inc.
Ethernet
®
and Xerox
®
are registered trademarks of Xerox Corporation.
All other brand and product names are trademarks, registered trademarks, or
service marks of their respective holders.
Manual Notice
Xante Corporation reserves the right to make changes to this manual and to
the equipment described herein without notice. Every effort has been made
to ensure that this manual is free of inaccuracies and omissions. However,
Xante Corporation makes no warranty of any kind including, but not limited to,
any implied warranties of merchantability and fi tness for a particular purpose
with regard to this manual.
PlateMaker 6 User’s Guide 3
Xante Corporation assumes no responsibility for, or liability for, errors
contained in this manual or for incidental, special, or consequential damages
arising out of the furnishing of this manual, or the use of this manual in
operating the equipment, or in connection with the performance of the
equipment when so operated.
Proprietary
The digitally encoded software included with the Xante PlateMaker is
copyrighted © 2010 by Xante Corporation. All Rights Reserved. Patent
Pending. This software may not be reproduced, modifi ed, displayed,
transferred, or copied in any form or manner or on any media, without the
express written permission of Xante Corporation.
Copyright
This manual is Copyrighted © 2010 by Xante Corporation. All Rights
Reserved. Printed in the USA. This manual may not be copied in whole or
in part, nor transferred to any other media or language without the express
written permission of Xante Corporation.
Safety Information
The platemaker generates a small amount of ozone gas during image
transfer in the printing process. When shipped from the factory, the
platemaker meets the Underwriter’s Laboratory (UL) standard for ozone
emission.
An invisible laser beam which radiates inside the platemaker’s scanner unit
can cause permanent eye damage. DO NOT disassemble or try to adjust the
laser scanner unit.
FCC Classifi cation
Changes or modifi cations to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the
equipment.
4 PlateMaker 6 User’s Guide
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Shielded cables must be used with this unit to ensure compliance with the
FCC Class A limits.
Power Information
100/120 V Version:100/120 VAC (90-132 V), 50/60 Hz (47-63 Hz), 6.5 A
220/240 V Version:220/240 VAC (198-264 V), 50/60 Hz (47-63 Hz), 3.2 A
Power Cord
The power cord is the main disconnect device. It should be plugged into an
easily accessible outlet.
For 115 Volt Confi guration:
The power cord to be used with 115 Volt confi guration is minimum type SJT
(SVT) 18/3, rated 250 Volts AC, 10 Amps with a maximum length of 15 feet.
One terminated in an IEC 320 attachment plug. The other end is terminated
in a NEMA 5-15P plug.
For 230 Volt Confi guration
The power cord (not supplied) to be used with 230 Volt confi guration is
minimum type SJT (SVT) 18/3, rated 250 Volts AC, 10 Amps with a maximum
length of 15 feet. One terminated in an IEC 320 attachment plug. The
other end is terminated as required by the country where it will be installed.
Argentina customers must utilize an IRAM certifi ed power cord.
PlateMaker 6 User’s Guide 5
Manufacturer’s Declaration of Conformity
The Product has been designed and manufactured in accordance with the
following international standards:
EN 50081-1 “Generic Emissions Standard for Residential, Commercial and
Light Industrial Products of” 01, Feb. 1991
EN 50082-1 “Generic Immunity Standard for Residential, Commercial and
Light Industrial Products of” 01, Feb. 1991
EN 55022 “Limits and Methods of Measurement of Radio Interference
Information Technology Equipment of” 14, April 1987
IEC 1000-4-2 “Testing Measurement Techniques, Electrostatic Discharge of”
1995, First Edition
IEC 1000-4-3 “Testing and Measurement Techniques, Radio Frequency,
Electromagnetic Field Immunity Test of” 1995 First Edition
IEC 1000-4-4 “Testing and Measurement Techniques, Electrical Fast
Transient/Burst Immunity Test of” 1995 First edition
MIL-STD-45662A “Calibration System Requirements”
EN 60950 “Safety of Information Technology Equipment including Electric
al Business Equipment”
I, the undersigned, hereby declare that the equipment specifi ed above
conforms to the above Directives and Standards
Robert C Ross
Xante Corporation Founder and CEO
6 PlateMaker 6 User’s Guide
Table of Contents
Chapter 1 - Introduction and Installation .................................10
About this Manual .....................................................................................10
Installation .................................................................................................12
PlateMaker Location ............................................................................12
PlateMaker Package............................................................................12
Imaging Unit (IU)..................................................................................13
Handling the Imaging Unit ...................................................................13
Removing and Installing the Imaging Unit ...........................................14
Standard Cassette ...............................................................................15
Multipurpose Feeder ............................................................................17
Loading the multipurpose feeder ....................................................17
Multipurpose Feeder Tip ......................................................................18
Connecting the Power Cord.................................................................18
Turning the PlateMaker On ..................................................................19
Turning the PlateMaker Off ..................................................................19
Chapter 2 - Windows Setup ......................................................20
Ethernet Connection ............................................................................20
Confi guring the IP Address ..................................................................20
Installing Printer Driver ..............................................................................21
Installation Windows XP ......................................................................21
Confi guring PPD Defaults ....................................................................24
Chapter 3 - Macintosh Setup .....................................................25
Port Connection ........................................................................................25
Ethernet Connection ............................................................................25
Confi guring the IP Address ..................................................................25
Installation - Macintosh OS X ....................................................................26
Chapter 4 - Confi guration ..........................................................32
Confi guring PlateMaker 6 Features .....................................................32
Front Panel ..........................................................................................32
Window ................................................................................................32
Status Lights ........................................................................................32
Control Keys ........................................................................................32
Confi guration Menus .................................................................................33
PlateMaker 6 User’s Guide 7
Selecting Menu Options.......................................................................33
Browser Utilities Access ............................................................................34
Accessing the Browser Utilities............................................................34
PlateMaker 6 Features ..............................................................................35
Accurate Calibration Technology (X-ACT and More X-ACT) ...............35
Front Panel X-ACT .........................................................................35
Browser More X-ACT .....................................................................36
Enhanced Angles .................................................................................38
Halftone Calibration .............................................................................38
Understanding Halftone Calibration ...............................................38
Calibrating Your Halftones: .............................................................39
Calibrating Using the Quick Method: ..............................................40
Information (Diagnostic, General, Installed Options) ...........................42
Interface Confi guration ........................................................................42
IO Settings ..........................................................................................42
Language ............................................................................................. 42
Lines Per Inch (LPI) .............................................................................43
Plate Count ..........................................................................................43
Pinbar Menus.......................................................................................43
PlateMaker Name ................................................................................44
Reset to Factory Defaults ....................................................................44
Security ................................................................................................ 44
Login and Logout ......................................................................44
Set Password ............................................................................44
Erasing the Password ...............................................................46
Forgotten Password ..................................................................46
Screen Shape / Spot Function ............................................................47
Units (English and Metric)....................................................................48
Utility Pages .........................................................................................48
Web Access (PlateMaker 6 Web Site, Register PlateSetter, and Help) ..
50
The PPD....................................................................................................51
Selecting PPD Options (Windows XP) ................................................51
Selecting PPD Options (Macintosh OS X) ...........................................52
PPD Menus..........................................................................................52
Confi guring PlateMaker Options ...............................................................53
8 PlateMaker 6 User’s Guide
340 mm Option ...................................................................................53
EP1 (Toner Control) ............................................................................53
Gripper Offset (Horizontal and Vertical) ..............................................53
Screen (LPI).........................................................................................54
Screen Shape / Spot Function .............................................................54
Tray Switch ..........................................................................................54
Optional Tray(s) ...................................................................................55
CD-ROM ...................................................................................................55
View Manuals ......................................................................................55
PS_Files Folder ...................................................................................55
Xante Web Access (Xante Web Site, Register Platemaker, and Help) 55
Chapter 5 - Media: Selecting and Imaging ...............................57
Media Specifi cations .................................................................................57
Guidelines for Selecting and Storing Media ........................................57
Media Sizes .........................................................................................58
Printing on Custom Sized Media ........................................................58
Media Types .......................................................................................58
Media Handling ........................................................................................58
Media Sources ....................................................................................58
Loading Media ....................................................................................58
Printing with Myriad 2 Polyester Plates .....................................................58
Printing Plates ....................................................................................59
Chapter 6 - Maintenance and Specifi cations ...........................61
Maintenance..............................................................................................61
Handling the PlateMaker 6 ..................................................................61
Storing the Platemaker ........................................................................61
Moving the Platemaker ........................................................................62
Cleaning the Platemaker ...........................................................................62
Transfer Roller Cleaning ......................................................................62
Imaging Unit and Manual Feed Area Cleaning ...................................63
Manual Feed Pick Up Roller Removal and Cleaning...........................64
Exterior Cleaning ................................................................................66
Chapter 7 - Troubleshooting ......................................................68
Introduction ...............................................................................................68
PlateMaker 6 User’s Guide 9
Status Messages.......................................................................................68
Power and Setup Issues ...........................................................................70
Image Quality Issues.................................................................................71
Imaging Unit Control ............................................................................71
Redistributing Toner .......................................................................71
Adjusting Density............................................................................72
Miscellaneous Image Quality Issue .....................................................72
Plate and Press Specifi c Issues ................................................................77
Mechanical Issues.....................................................................................79
Plate Jams ................................................................................................79
Preventing Jams ..................................................................................80
Locating Jams......................................................................................80
Clearing Jams ......................................................................................81
Clearing a Plate Tray Jam ..............................................................81
Clearing a Back of Platemaker Jam ...............................................82
Clearing a Imaging Unit Area Jam..................................................83
Clearing an Exit Area Jam ..............................................................84
Reassembling the Platemaker .......................................................85
Technical Support......................................................................................85
10 PlateMaker 6 User’s Guide
Chapter 1 - Introduction and Installation
Congratulations!
The PlateMaker 6 provides a complete prepress solution for graphics
professionals. These include groups such as small commercial printers, print
shops, in-plant operations, and service shops in need of high-quality, fast
turnaround printing at a low cost.
The PlateMaker 6 offers high resolution and true Adobe PostScript 3 output
on up to 13" x 26" (330 mm x 660 mm) media. Using Xante’s CPT (Clean
Plate Technology) and Xante's patented Accurate Calibration Technology
(X-ACT), you can print quality polyester plates which are immediately ready
for press with no intermediate steps required.
About this Manual
The User’s Guide covers installation, setup, special features, and common
troubleshooting issues of a platemaker.
Features PlateMaker 6
IDT 79RC32355 Processor Std.
RAM:
128 MB Std.
256 MB (2400 dpi) Opt.
Adobe PostScript 3 Std.
136 PostScript Fonts Std.
Resolutions:
1200 x 1200 dpi Std.
2400 x 2400 dpi Opt.
PlateMaker 6 User’s Guide 11
Engine Speed (letter/A4):
10 ppm Std.
Interfaces:
Ethernet (EtherTalk, LPR, TCP/IP) Std.
Paper Sizes:
From 3.94" x 5.83" Std.
(100 mm x 148 mm)
Up to 13.00" x 26.00" Std.
(330 mm x 660 mm)
340 option Opt.
(340 mm x 660 mm)
Paper Weights:
Cassettes 16-28 lb. bond (60 -106 g/m
2
) Std.
Multipurpose Feeder 16-36 lb. bond (60-135 g/m
2
) Std.
Media Handling:
Multipurpose Feeder (150 sheets) ∞ Std.
Built in Paper Feeder (500 sheets) Std.
Second Paper Feeder (500 sheets) Opt.
Third Paper Feeder (500 sheets) Opt.
Media Types:
Myriad 2 Polyester Plates Std.
Mirror Print Std.
Tray Chaining Std.
Xante Utilities (PC and Macintosh) Std.
Internal IDE Hard disk Opt.
Fuser Temperature Control Std.
Clean Plate Technology
EP1 (Toner Control) Std.
12 PlateMaker 6 User’s Guide
Graphic Software Package
Halftone Calibration Technology (Gamma) Std.
Enhanced Screening Technology Std.
Accurate Calibration Technology (X-ACT) Std.
Densitometer Support Std.
Gripper Offset Std.
Installation
Installation covers selecting a platemaker location as well as unpacking,
becoming familiar with, and connecting your platemaker.
PlateMaker Location
Set up your platemaker in a location that can support its weight and provide
suffi cient operation and maintenance clearance. To prevent overheating,
allow at least 8.0" (200 mm) clearance for the platemaker’s vent.
PlateMaker Package
Unpack the platemaker and save the packing materials.
1. Remove the items packed on top of the platemaker.
The platemaker weighs approximately 58.5 lb. (26.5 kg) without the
imaging unit, cassettes, and media installed.
• Always have two people lift the platemaker.
• Only lift the platemaker using the recessed grip areas on the
right and left sides.
2. Remove the shipping stabilizer from the top of the platemaker
3. Remove the plastic wrap and tape from all of the items.
Your platemaker package contains the following items:
• Your Xante platemaker
• 500 Sheet Cassette
• Power Cord
• Quick Reference Manual
• Xante Utilities CD-ROM
• Imaging Unit (IU)
PlateMaker 6 User’s Guide 13
Additional paper cassettes and feeders are packed separately. RAM, internal
hard disk, 340 mm option, and resolution upgrades ordered with your
platemaker are installed at the factory before shipping.
If you do not receive your full shipment or if anything is damaged , call Xante
Customer Support at 800-926-8393 (US and Canada) or your Xante vendor.
Imaging Unit (IU)
The platemaker’s imaging unit combines the toner and drum. This IU can
print approximately 7,000 sheets of letter/A4 size pages at 5% coverage.
Quality and reliability of refi lled imaging units vary; Xante recommends
not using them. Damage caused by these products is not covered by your
platemaker warranty.
Handling the Imaging Unit
Use these guidelines to ensure maximum life and print quality from your IU
and to prevent damage to the platemaker or the IU:
• Use imaging units before their expiration dates. IU shelf life is
approximately 2 years unopened or 6 months opened.
• Never move the platemaker with the IU installed. Toner spills can damage
the platemaker and affect print quality.
• Do not expose the IU to bright lights or direct sunlight. Keep the IU in its
protective bag until installation. If you must remove it temporarily, place it
in the original bag or wrap it well to protect it from light.
• Do not open the drum shutter or touch the drum’s surface. The shutter
protects the photosensitive drum from light.
• Keep the IU away from computer hard disks and monitors. It contains a
magnet that can cause data loss or equipment damage.
• Store unopened IU right side up on a level surface.
• Always set the IU fl at with the handles on the top.
• Dispose of the IU following safety laws and regulations .
The toner is highly combustible. Never dispose of it by incineration.
14 PlateMaker 6 User’s Guide
Removing and Installing the Imaging Unit
Check the density dial when you replace an imaging unit. The dial setting for
the previous IU may be too high or too low for the new IU.
1. Remove all media from the output tray. Then, squeeze the top cover
latch to release the lock.
2. Lift the top cover. The multipurpose feeder opens automatically as you
open the top cover.
3. Remove the imaging unit if it is in the printer by grasping the handles
and pulling it slowly out of the platemaker.
Once you begin pulling the imaging unit out, remove the unit
completely. The drum shutter may not open properly if the unit is pulled
partially out and then pushed back in. This can damage the imaging unit or
result in a malfunction.
4. Remove the new imaging unit from its package. Then gently shake the
IU several times to distribute toner evenly. Shake the IU enough to free
any compacted toner. Using the platemaker with toner still compacted
may damage the IU.
PlateMaker 6 User’s Guide 15
5. Place the imaging unit on a fl at surface; then, grasp the sealing tape’s
end tab and pull the tape straight out.
If the tape is pulled out at an
angle, it may break off inside the IU.
6. Insert the pins on the sides of the IU into the guide channels in the
platemaker. Then, slide the IU into the platemaker until it is seated
properly.
7. Close the top cover by pressing down on the center section until the
latch engages.
Standard Cassette
The standard universal cassette holds up to 500 sheets of 20 lb. bond /60
lb. text weight (65 g/m
2
) paper or other paper to a stack height of 2.13" (54
mm). This cassette can handle media weights from 16 - 28 lb. (60
to 105 g/m
2
).
1. Remove the cassette if it is in the platemaker by pulling the cassette
straight out until it stops. Then, lift it slightly and pull it from the
platemaker.
2. Place the cassette on a fl at surface and remove the cassette cover.
16 PlateMaker 6 User’s Guide
Lift the paper length guide to release it and slide it forward.
3. Squeeze the sides of the paper width guide to release it. Then, slide the
guide to the outside of the cassette.
4. Align the paper stack and load it into the cassette print side up,
leading edge to the back.
5. Adjust media guides to the size of the paper stack.
To prevent paper jams, make sure the paper fi ts between the paper
guides and under the cassette’s retaining clips.
6. Replace the cassette cover. Then, slide the cassette into the
platemaker until it snaps into place.
You will feel a slight resistance as you push the cassette into the
platemaker; this is caused by the catch that prevents the cassette
from being dropped.
7. Pull out the output tray extension and turn up the paper stop for paper
sizes larger than letter/A4.
Your platemaker can utilize up to 3 standard cassettes. See
“Tray Switch” in chapter 4 for more information.
PlateMaker 6 User’s Guide 17
Multipurpose Feeder
The platemaker’s multipurpose feeder holds a stack height of about 0.70" (18
mm).
The multipurpose feeder supports to 13" x 26" (330 mm x 660 mm). This
feeder can handle media weights from 16 - 36 lb. (60 - 155 g/m
2
).
Loading the multipurpose feeder
1. Open the multipurpose feeder by grasping the cover’s top center handle
and pull down.
The multipurpose feeder does not open at a 90° angle. To prevent
damage, do not exert strong pressure or place heavy objects on the
feeder.
2. Pull out the tray extension for media larger than letter/A4 size.
3. Align the edges of the paper stack and load it into the MP tray print side
up, leading edge toward the back of the platemaker. To prevent jams,
make sure the media fi ts under the media guide’s retaining clips.
18 PlateMaker 6 User’s Guide
4. Adjust the media guide to the size of the media stack.
Multipurpose Feeder Tip
Occasionally, in a Macintosh OS 9 environment if media is in the
multipurpose feeder, the system’s Print Monitor sends a prompt message to
put paper into the manual feed tray and click OK.
This prompt can only be turned off in Print Monitor. You cannot turn the
manual feed message off on the Desktop Print Monitor.
1. Go to System Folder: Extensions: Print Monitor.
2. Double click Print Monitor to open it. Then, select File: Preferences.
3. Select Give no Notifi cation under When a manual feed job starts; then,
click OK.
Connecting the Power Cord
Plug the platemaker into a dedicated, properly grounded AC outlet. Do not
use an extension cord. Use a surge protected outlet to help prevent power
source fl uctuations from damaging your platemaker.
1. Make sure the platemaker’s power switch is off (the O is pressed in).
2. Connect the power cable’s female connector to the back of the
platemaker and the male connector to a standard electrical outlet.
Never use a damaged power cord. Check the cord and plug monthly and
replace immediately if you fi nd any damage.
PlateMaker 6 User’s Guide 19
Turning the PlateMaker On
Press the | on the power switch to turn on the platemaker.
Platemaker initialization takes approximately 60 seconds. When Ready/Idle
displays, the platemaker is ready to accept print jobs.
Due to shipping movement, you should calibrate your platemaker after setup.
For procedures, see the More X-ACT in Chapter 4 (PlateMaker 6 Features).
Turning the PlateMaker Off
1. Verify that the Ready/Idle message displays.
2. Press the O on the power switch to turn off the platemaker.
When the platemaker is turned off, job information in memory is lost.
◊◊◊
20 PlateMaker 6 User’s Guide
Chapter 2 - Windows Setup
Ethernet Connection
To connect via the Ethernet port:
1. Turn off your platemaker.
2. Connect the platemaker to the appropriate port for the cable used on
your network.
Before using your platemaker, set it up for your network environment and
confi gure the Ethernet interface using the appropriate procedures later in this
chapter.
Confi guring the IP Address
Note: If you are using the DHCP on your computer, turn off the platemaker
and computer, then restart it for the new IP address to take effect.
To set the IP address, network class, and net mask, do the following:
1. Turn on the platemaker then press the MENU key until [Setup: Network]
appears.
2. Press the ENTER key to enter the Network menu.
3. Set the IP address, network class, and network mask settings.
a. Press the MENU key until the appropriate menu appears.
b. Press the ENTER key to enter the selected menu.
c. Use the RESET, MENU, NEXT, and ENTER keys to change
and accept the new settings.
4. Reboot your PlateMaker and go to DOS Command Prompt to ping the
/