User Guide
Violet Metal CTP Series
2
VM
User’s Guide
VM User’s GuideVM
Trademarks
Xant
é
™ and Xante Corporation
™
are trademarks of Xanté Corporation.
All other brand and product names are trademarks, registered trademarks, or
service marks of their respective holders.
Manual Notice
Xanté Corporation
reserves the right to make changes to this manual and to
the equipment described herein without notice. Every effort has been made
to ensure that this manual is free of inaccuracies and omissions. However,
Xanté Corporation
makes no warranty of any kind including, but not limited to,
any implied warranties of merchantability and fi tness for a particular purpose
with regard to this manual.
Xanté Corporation
assumes no responsibility for, or liability for, errors
contained in this manual or for incidental, special, or consequential damages
arising out of the furnishing of this manual, or the use of this manual in
operating the equipment, or in connection with the performance of the
equipment when so operated.
FCC Classifi cation
Changes or modifi cations to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the
equipment.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Shielded cables must be used with this unit to ensure compliance with the
FCC Class A limits.
Power Information
110 V Version:110 VAC, 50/60 Hz, 15 A
220 V Version:220 VAC, 50/60 Hz, 15 A
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Power Cord
The power cord is the main disconnect device. It should be plugged into an
easily accessible outlet.
For 110 Volt Confi guration:
The power cord to be used with 115 Volt confi guration is minimum type SJT
(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.
One terminated in an IEC 320 attachment plug. The other end is terminated
in a NEMA 5-15P plug.
For 220 Volt Confi guration
The power cord to be used with 230 Volt confi guration is minimum type SJT
(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.
One terminated in an IEC 320 attachment plug. The other end is terminated
as required by the country where it will be installed.
Manufacturer’s Declaration of Conformity
The Product has been designed and manufactured in accordance with the
following international standards:
EN 55022 Limits and Methods of Measurement of Radio Interference
Information Technology Equipment of 14, April 1987
EN 61000-4-2
Electromagnetic Compatibility (EMC) - Part 4.2: Testing and
Measurement Techniques - Electrostatic Discharge Immunity Test-
Includes Amendments A1:1998 and A2:2001; IEC 61000-4-2:1995
+ A1:1998 + A2:2000
ENV
61000-4-
3
Electromagnetic Compatibility (EMC) - Part 4-3: Testing
and Measurement Techniques - Radiated, Radio-Frequency,
Electromagnetic Field Immunity Test-IEC 61000-4-3:2006
ENV 50204
Radiated Electromagnetic Field from Digital Radio Telephones
Immunity Test
EN 61000-4-4
Electromagnetic compatibility (EMC) Part 4-4: Testing and
measurement techniques - Electrical fast transient/burst immunity
test-IEC 61000-4-4:2004; Incorporating corrigendum August 2006
EN 61000-4-5
Electromagnetic Compatibility (EMC) - Part 4-5: Testing and
Measurement Techniques - Surge Immunity Test-IEC 61000-4-
5:2005
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EN 61000-4-6
Electromagnetic compatibility (EMC) — Part 4-6: Testing and
measurement techniques — Immunity to conducted disturbances,
induced by radio-frequency fi elds
EN 61000-4-8
Electromagnetic Compatibility (EMC) - Part 4-8: Testing and
Measurement Techniques - Power Frequency Magnetic Field
Immunity Test-Including Amendment A1: 2001; IEC 61000-4-8:
1993 + A1: 2000
EN 61000-4-11
Electromagnetic compatibility (EMC) Part 4-11: Testing and
measurement techniques - Voltage dips, short interruptions and
voltage variations immunity tests-IEC 61000-4-11:2004
EN 60950 Safety of Information Technology Equipment including Electrical
Business Equipment”
IEC 825-1
Safety of Laser Products - Part 1: Equipment Classifi cation,
Requirements and User’s Guide-Superesedes EN 60825: 1991;
Includes Amendments A2: 2001 and A1: 2002; IEC 60825-1: 1993
+ Corrigendum 1994 + A2:2001 + Corrigendum June 2002 + A1:
2002; Incorporates corrigendum February 1995 and April 2004
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Table of Contents
Chapter 1 - Introduction
to the VM
.......................................................
9
The
VM and the CTP System
..................................................................................
9
How a CTP System Works
.................................................................................
9
How the Host RIP Works With the VM
.................................................................
1
0
T
he Imaging Cycle
...........................................................................................
1
0
Power Up
...................................................................................................
1
0
Initialization
.............................................................................................
1
0
Raster Image Processing
...........................................................................
1
0
Imaging
......................................................................................................
1
0
Setup
......................................................................................................................
1
1
Site Preparation
.........................................................................................
1
1
Clean Conditions
........................................................................................
1
1
Yellow Room
............................................................................................
1
2
Power Supply
.............................................................................................
1
2
Parallel Video Interface
..............................................................................
1
2
Machine Identifi cation Label
.....................................................................
1
3
Parts and Features
..................................................................................................
1
3
Operator Door
............................................................................................
Operator Door ............................................................................................Operator Door
1
3
Power Switch
.............................................................................................
1
4
Leveling Feet
.............................................................................................
Leveling Feet .............................................................................................Leveling Feet
1
4
Air Inlet Filter
............................................................................................
Air Inlet Filter ............................................................................................Air Inlet Filter
1
4
Vacuum Hose
............................................................................................
1
4
Power Inlet and Outlet
...............................................................................
Power Inlet and Outlet ...............................................................................Power Inlet and Outlet
1
4
Sensors
......................................................................................................
1
4
Door Interlock
............................................................................................
Door Interlock ............................................................................................Door Interlock
1
5
Internal Drum
.............................................................................................
1
5
Transport Assembly
...................................................................................
1
5
Manual Filter Switch
..................................................................................
1
5
Ports
...........................................................................................................
1
6
Fan
..............................................................................................................
1
6
Access Doors
.............................................................................................
1
6
Chapter 2 -
Operating
the VM
..............................................................
1
7
Using the VM Control Panel
..................................................................................
1
7
Control Panel
.............................................................................................
1
7
LED Indicators
...........................................................................................
1
7
6
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Key Functions
............................................................................................
1
7
Key Combinations
.....................................................................................
1
7
Audible Beeper
.........................................................................................
1
7
Display
.......................................................................................................
1
8
Menu Line Operation
.................................................................................
1
8
VM Menus
............................................................................................................
1
9
Plate Setup
:
.....................................................................................................
1
9
Setup Menu
.....................................................................................................
1
9
Power level
.................................................................................................
1
9
uJoules/cm
^2
...............................................................................................
1
9
Plate length
.................................................................................................
1
9
Plate width
.................................................................................................
1
9
Plate thick
...................................................................................................
Plate thick ...................................................................................................Plate thick
2
0
Plate type
....................................................................................................
2
0
Exit to main
................................................................................................
2
0
Option Menu
....................................................................................................
2
0
Beep remind
...............................................................................................
Beep remind ...............................................................................................Beep remind
2
0
Plate units
...................................................................................................
2
0
Header
........................................................................................................
Header ........................................................................................................Header
2
0
Maintenance Menu
...........................................................................................
2
1
Start/stop vacuum
.......................................................................................
2
1
Move transport home
.................................................................................
2
1
Move transport away
..................................................................................
2
1
Reset machine
............................................................................................
2
1
Exit to main
................................................................................................
2
1
Selftest Menu
...................................................................................................
2
1
Select density group
...................................................................................
2
1
Select gridtest
.............................................................................................
Select gridtest .............................................................................................Select gridtest
2
2
Select tone group
........................................................................................
2
3
Select 25% tonetest
....................................................................................
Select 25% tonetest ....................................................................................Select 25% tonetest
2
3
Select 50% tonetest
....................................................................................
Select 50% tonetest ....................................................................................Select 50% tonetest
2
3
Select 75% tonetest
....................................................................................
Select 75% tonetest ....................................................................................Select 75% tonetest
2
4
Select 100% tonetest
..................................................................................
Select 100% tonetest ..................................................................................Select 100% tonetest
2
4
Exit to main
................................................................................................
2
4
Status Messages
..............................................................................................
2
5
Plate Loading
.............................................................................................
2
6
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Chapter 3 -
Plates
...................................................................................
2
7
About Plates
...........................................................................................................
2
7
Handling Plates
................................................................................................
2
7
Harmony Chemicals
.........................................................................................
2
7
Harmony Metal Plate Sizes
..............................................................................
2
8
Plates and Light
................................................................................................
Plates and Light ................................................................................................Plates and Light
2
8
Plate Storage
....................................................................................................
2
8
Imaged Plate Storage
.......................................................................................
2
9
Plates in the Pressroom
....................................................................................
3
0
Chapter 4:
Maintenance
........................................................................
3
1
Daily Maintenance
.................................................................................................
3
1
Monthly Maintenance
............................................................................................
3
1
Air Filter
.....................................................................................................
Air Filter .....................................................................................................Air Filter
3
1
Maintain The Environment
........................................................................
Maintain The Environment ........................................................................Maintain The Environment
3
1
Environmental Checklist
..................................................................................
Environmental Checklist ..................................................................................Environmental Checklist
3
2
Light
..........................................................................................................
3
2
Temperature
..............................................................................................
3
2
Humidity
...................................................................................................
3
2
Dust and Fumes
.........................................................................................
3
2
Static
........................................................................................................
3
2
Vibration
....................................................................................................
3
2
Power
.........................................................................................................
Power .........................................................................................................Power
3
2
Cleaning VM Optics
..............................................................................................
3
2
Calibration
..............................................................................................................
3
6
When to Calibrate
......................................................................................
3
6
Calibrating for New Plates
.........................................................................
3
7
Select Plate Length and Width
...................................................................
3
8
Image & Process the Density Group Test
..................................................
Image & Process the Density Group Test ..................................................Image & Process the Density Group Test
3
8
CHAPTER 5
Troubleshooting
..............................................................
4
0
Plate Loading Diffi culty
.............................................................................
4
0
Failure to Power Up
...................................................................................
4
1
Repeatability / Plate Registration
..............................................................
4
1
Accuracy Issues
........................................................................................
4
1
Default Error ## (number)
........................................................................
4
1
Status and Error Messages Reported on Front Panel
...............................
4
2
Troubleshooting Issues Appearing on the Plate
..............................................
4
3
8
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Jitter
..................................................................................................................
Jitter ..................................................................................................................Jitter
4
3
Dot Loss
...........................................................................................................
4
3
Dot Gain
...........................................................................................................
4
4
Uneven Tints
....................................................................................................
4
5
Dots or Lines
....................................................................................................
4
5
Banding
...........................................................................................................
4
6
Over or Underexposure
...................................................................................
4
6
Fogging
...........................................................................................................
4
7
Abrasions
in the Image
....................................................................................
4
7
Troubleshooting On the Press
................................................................................
4
8
Troubleshooting Plates
...........................................................................................
4
8
Plate Centering Punches
........................................................................................
4
9
VM AC Panel Fuse Failure
....................................................................................
5
0
Lack of Suffi cient Power
Lack of Suffi cient Power Lack of Suffi cient Power
.........................................................................
5
0
VM Shares the Line
...................................................................................
5
0
Wiring
........................................................................................................
5
0
Intermediate Devices Used
........................................................................
Intermediate Devices Used ........................................................................Intermediate Devices Used
5
0
About Fuses
.....................................................................................................
5
0
10A Fuse Replacement
....................................................................................
10A Fuse Replacement ....................................................................................10A Fuse Replacement
5
1
3A Fuse Replacement
.....................................................................................
5
3
Darkroom Test
........................................................................................................
Darkroom Test ........................................................................................................Darkroom Test
5
4
STEP 1: Check Lights and Bulbs
...............................................................
5
4
STEP 2: Visual Test for Light Leaks
..........................................................
5
4
STEP 3: Plate Test of Safelight Conditions
...............................................
5
4
Reading The Results
..................................................................................
5
5
Technical Specifi cations
...................................................................................
5
6
Technical Support
..................................................................................................
Technical Support ..................................................................................................Technical Support
5
7
Calling Technical Support:
.........................................................................
5
7
Email Support:
...........................................................................................
5
7
Service Record
.......................................................................................................
Service Record .......................................................................................................Service Record
6
7
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Chapter 1 - Introduction to the VM
The VM and the CTP System
Congratulations on the purchase of a Xante Violet Metal (VM) Computer-
to-Plate (CTP) system. VMs are 2-up and 4-up platesetters using violet
laser technology. These systems provide strong performance in commercial
and newspaper applications due to high-speed imaging, long laser life,
outstanding quality, and low cost of ownership. Symphony OpenRIP, Xanté’s
award-winning RIP, and the PlateRunner Processor may also be part of a
CTP system as well as Harmony Metal Plates and Harmony Chemicals.
How a CTP System Works
A computer-to-plate system has some or all of the following parts:
• a RIP, or raster image processor
• a VM, a violet metal platesetter
• a Processor, a six-stage processor for metal plates
• a Press, where the plates are run
• Plates, light-sensitive metal plates
The RIP runs on a PC workstation and accepts fi les from all kinds of
applications. The “RIP” allows an operator to use imaging devices such as
inkjet printers, imagesetters, plotters, laser printers and platesetters like the
VM.
The RIP sends the fi les formatted for the VM. Once the VM has data available
and a plate is loaded, the imaging cycle begins. The front panel will display
the Job Name, Number, and Size of Plate required. The VM synchronizes
its systems and tells the RIP it is ready to image. The imager will move
continuously across the drum, imaging the plate, until the job is complete.
Once the plate is removed from the VM and loaded into the Xante
PlateRunner Processor, the imaged plate is processed. The plate is then
ready for the press.
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How the Host RIP Works With the VM
The VM receives fi les from the RIP, or from NetImager, an optional RIP
component, or ImagerQConcerto, an Imager Shooter Application. The RIP
and the VM share status information and data via the parallel video interface
and a proprietary PCI card installed in a PC.
The RIP creates the raster image from Postscript data, confi gures the VM,
and sends the binary raster image data to the VM.
The Imaging Cycle
Power Up
When the VM is fi rst turned on using the power switch on the lower
left side on the front of the unit, or when the unit is Reset from the
Maintenance menu, the VM performs an internal systems check and
verifi es that all parameters are normal.
After a short delay, the control panel will show a green light indicating it is
powered up and ready for use. The VM will display status messages on
the control panel.
Initialization
The RIP will check the status of the platesetter to make sure it is ready to
print. Both the RIP (or TIFF shooter) and the VM control panel will indicate
if there is an operator action required such as loading or changing a plate.
Raster Image Processing
The RIP takes data and converts it to rasterized data to render an image.
The resolution and screen parameters are defi ned by the operator for
each job.
Imaging
Once a plate is loaded and the door is closed, the VM synchronizes its
system and indicates to the RIP that it is ready to image.
The imager will move continuously across the drum, imaging the plate,
until the job is complete.
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When the job is complete, the RIP ends the imaging cycle. The VM turns
to an idle state, sounds two short beeps,and fl ashes the display message
instructing the operator to “Change” or “Remove” the exposed plate.
Setup
Site Preparation
CTP requires site preparation and setup to ensure the low cost of
ownership and quality output. Xanté provides a detailed site preparation
information in the
Site Prep Guide
.
Clean Conditions
For the best possible results from the VM, an environment free of dust and
debris is necessary. Dust can damage the VM and its components, as well
as prevent quality output.
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Yellow Room
A yellow room is necessary to properly operate a Xante VM. The darkroom
will prevent the light-sensative plates from being destroyed. Proper
“safelight” conditions are outlined in the
Site Prep Guide
.
Power Supply
There are 3 VM electrical confi gurations available:
• 120V/60 Hz
• 220V/50 Hz
• (220V/60 Hz may be accommodated by special request)
All VM models ship with an IEC power inlet built-in. 120V models ship with
a power cord with a NEMA 5-15 outlet connector. 220V models do not ship
with a power cord; it must be supplied locally.
All VM models require a dedicated circuit. It is strongly suggested that an
electrician verify that the power supply meet these requirements:
• 120V models require 110-125V, 15A minimum circuit with less than 5V
drop under full load
• 220V models require 208-230V, 10A minimum circuit with less than
7V drop under full load (vacuum pump startup: >25A for less than 2
seconds)
Parallel Video Interface
The standard connection from the VM to the RIP computer, is the
Parallel Video interface. This interface requires an interface card and
interconnecting cable for the host RIP computer. Using a cable not
approved by Xante will likely damage the equipment.
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Machine Identifi cation Label
The identifi cation label is located on the back of the machine near the
power cord. This label includes information and certifi cations required by
various regulatory organizations. This label contains:
• Serial Number
• Model Number
The numbers will be necessary when requesting technical information
from Xante. This information is also on the Service Record, located inside
the VM, and on the back cover of this manual.
Parts and Features
Operator Door
This is the largest door on the front. This door opens to access the internal
drum.
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Power Switch
Located on the left lower front panel
.
Leveling Feet
The VM has adjustable feet for leveling during installation. The feet should
not carry the majority of the weight but should only be used to level and
balance the VM.
Air Inlet Filter
Position the VM at least 18” away from the wall to allow access to the Air
Inlet Filter. The air inlet fi lter cartridge should be visually inspected monthly
and replaced if there is any dust. If the fi lter displays substantial dust,
contact Technical Support.
A clean environment ensures optimal equipment performance. Excess
dust and air-borne contaminants will cause optical, electronic, mechanical
transport, and plate quality issues.
Vacuum Hose
Located on the back of the VM; near the Air Inlet Filter..
Power Inlet and Outlet
L
ocated on the back with a 10A Blow Fuse for the entire VM including the
vacuum pump and a 3A Fuse for
the other internal V
M functions.
Sensors
When loading a plate, there are sensors and guides for assuring the plate
is in the right position.
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Door Interlock
The door interlock switch has two magnetic switches mounted in the base
cabinet of the VM. The switches are activated when the door is closed.
Internal Drum
The VM has an internal concave stainless-steel drum. Plates are held
in place by a strong suction that automatically engages when the plate
triggers the sensors.
Transport Assembly
This is the large assembly that moves along the rail from the leftmost
position (Home or Start) to the rightmost position (Away) as it images the
plate. The Transport Assembly contains the laser and optics as well as the
spin motor and electronics for the laser.
Manual Filter Switch
Located on the transport assembly, this switch has two settings, HI which
is operating mode and LO which is used at the factory for calibration.
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Ports
Located next to the parallel video interface or factory port is a Modem or
Terminal Diagnostic port.
Fan
A separate fan for the PCB compartment is located on the back of the VM.
Access Doors
Access doors to the printer control board (PCB) compartment and power
supply area are located on the back of the VM.
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Chapter 2 - Operating the VM
Using the VM Control Panel
Control Panel
The control panel includes a four-line display, Arrow Up and Arrow Down
keys, a Select key, and an audible beeper.
The Control Panel main functions are:
• Displays status of VM and indicates size and number of plates to load
for each job
• Displays the name of the job running (if available from RIP)
• Displays hardware error messages
• Used for running self tests for exposure calibration and diagnostics
If the control panel fl ashes or beeps, the VM requires attention. A full list
of status messages and hardware error messages are provided in this
manual.
LED Indicators
•
Red
: BUSY Flashes when laser head is moving and imaging plate
•
Green
: POWER Continuously illuminated to show power is available
Key Functions
UP ARROW KEY ▲ - Scrolls up
DOWN ARROW KEY ▼ - Scrolls down
SELECT KEY
- Selects, usually indicated by an arrow next to the item
on the display
Key Combinations
UP ARROW KEY ▲ + SELECT KEY
= Toggle Menu
= Toggle Menu
UP ARROW KEY ▲ + DOWN ARROW KEY ▼ = Transport Unit Home
DOWN ARROW KEY ▼ + SELECT KEY
= Transport Unit Away
= Transport Unit Away
UP ARROW KEY ▲ + DOWN ARROW KEY ▼ + SELECT KEY
= Reset
= Reset
Audible Beeper
Can be set to
On
or
Off
from the Option menu.
Off from the Option menu.Off
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Display
Top Line is the
Status
Line - It displays the current status/error condition
of the VM.
Second line is the
Plate Size Information
-
The required plate size for the
current job.
Third line is the
Job Information
-
This line displays text from the RIP,
usually the Job Name and number of plates required by job.
Bottom line is the
Menu
Line. This line displays the Menu selected.
Menu Line Operation
During imaging or other functions, ‘
Select from menu
’ may be substituted
with messages about the VM’s status. Scroll through the menus by
pressing the
Up Arrow
or the
Up Arrow or the Up Arrow
Down Arrow
keys. Make a menu selection by
Down Arrow keys. Make a menu selection by Down Arrow
pressing the
Select
key.
Select key.Select
If the current menu selection is a programmable parameter, then the front
panel toggles from the menu mode to the program mode and displays an
arrow to the left of the parameter value. The
Up Arrow
and
Up Arrow and Up Arrow
Down Arrow
key now increase or decrease the parameter value.
Pressing the
Select
key switches the front panel from the program
Select key switches the front panel from the program Select
mode back to the menu mode. The arrow to the left of the parameter will
disappear and the parameter is permanently stored in memory.
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VM Menus
Plate Setup:
Selects one of four setup menus: A, B, C, or D. The default is A.
Setup Menu
Most of the functions will be setup during installation and do not change
until recalibration.
Power level
Two values, either LO or HI. Default is HI, for metal plates. LO is for
calibration by the manufacturer.
uJoules/cm
^2
uJ
oules per square centimeter (uJ/
cm
^2
)
is a measure of the amount of
energy on the plate. This value is set during the exposure calibration
process. The value can be set between 20 and 9999.00. Adjusting this
value above 100 uJoules/cm
^2
will not increase the actual light energy on
plate because the VM will not allow the laser to be damaged by a too high
setting.
Plate length
Sets the actual plate length according the current setup.
The values are between 9” (228.6 mm) and 19.98” (507.6 mm) for the
VM2, and between 9” (228.6 mm) and 25” (635 mm) for the VM4. This
number is only used by the VM for selftests.
Plate width
Sets the actual plate width between 9” (228.6 mm) and 20.88” (530.4 mm)
for the VM2, and 9” (228.6 mm) and 36.50” (927.1 mm) for the VM4 This is
the plate measurement across the drum. This number is only used by the
VM for selftests.
It is a good idea to reset this number at the end of a job,
or the same size will be used next time.
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Plate thick
Sets the plate thickness between
.003in
(3mil) and
.011in
(11mil).This
setting has nothing to do with focus. It is used by the program to fi nely
adjust the fast scan line length. If this is not a concern, the recommended
setting is
.008in
(8mil).
Plate type
Indicate which type of plate will be used; negative or positive. Xanté
Harmony Plates are negative-working plates. Negative-working plates
print where they are exposed to light. This setting determines whether the
leading edge is exposed;
POS
exposes the edge and
NEG
does not.
Exit to main
Returns to the main menu.
Option Menu
Beep remind
When enabled, the control panel will beep every 5 seconds to remind of
current condition. Choose between
EN
for enabled and
DIS
for disabled
.
Plate units
Used for all fi lm or plate length displays. Choose between
ENG
(English
measurement units) or
MET
(Metric measurements units).
Header
When selected, text containing the VM engine parameters is printed at the
beginning of the job. Choose
NONE
,
TEST
, or
ALL
. Normally set to TEST
(the header will only print on selftest jobs and not on jobs from the RIP).
Exit to main
Returns to the main menu.
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