Gleason Reel Steel Track Festoon System for Round Cable/Hose Installation guide

  • Hello! I'm a chat assistant and I've reviewed this installation instructions for the Gleason Reel Corp. festoon system. This document details the setup of a steel track festoon system for round cables and hoses. It covers essential aspects such as mounting the system, joining track sections, and installing the cable and trolleys. I'm ready to assist you with any questions you might have about the installation process or the components mentioned in the document.
  • What is the maximum spacing between cross arms?
    What should be used to join festoon track sections?
    What should be parallel to crane track?
    Where is the fixed cable clamp placed?
    What is the purpose of the tow arm?
INSTALLATION INSTRUCTIONS
STEEL TRACK FESTOON SYSTEM for ROUND CABLE/HOSE
TRACK BRACKET –THREE PIECES
Supports track to cross arms
CROSS ARMS
Support festoon track
CROSS
ARM
TRACK SPLICE
Raised lance in rail to align
with notch in bracket to hold
track together
BEAM CLAMPS
Fasten cross arms to I-beam
Includes track nuts
TOW TROLLEY
Last trolley on moving
end of system.
FIXED CABLE
CLAMP
Secures cable and
acts as stop on
“non-moving “ end
INSTALLATION
1. Clamp cross arms to supporting I-beam. Spacing between arms must not exceed 6’ (1.8m) on center. Securely tighten clamps.
2. Hang festoon rail sections from bottom of arms using anchor brackets (one each end of system) and track brackets. Use track
splices to join track sections. NOTE: Raised lance in track mates with notch of splice.
3. Carefully level and align track. Festoon track must be parallel to crane track. Shim or adjust cross arms as required. Securely
tighten all set screws on anchor brackets and splice brackets.
4. Insert end stop into end of track opposite cable xing end. Clamp tightly in place.
5. Insert tow trolley into cable xing end of track followed by intermediate trolleys. (See illustration above).
6. Insert xed cable clamp into track with stop angle on clamping bar facing in. Securely tighten in place.
7. Install cable or hose. Number of trolleys in kit assumes 3’ loop depth (measured cable saddles to bottom of loops) when trolleys are
pushed together. NOTE: Check to make sure saddles are correct size for cable/hose to be installed. See Components, over.
8. Insert tow arm through opening in tow trolley and bolt or weld tow arm to crane. Tow arm must be centered within opening and
perpendicular to festoon rail.
TOW ARM
END STOP
Insert into track
at end of run
CABLE/HOSE SADDLE
One at each trolley or clamp. Be sure
saddle size matches cable/hose o.d.
INDIVIDUAL COMPONENTS
1.0
(25)
1.0 dia.
(25)
3.1
(79)
1.75
(44)
2.6
(70)
5.0
(127)
1.0
(25)
1.0 dia.
(25)
B
B
B
Dia.
Range ADia.
Range A
Dia.
Range A
1.80
(46)
1.8
(46)
3.6
(92)
1.6
(40)
DD
D
ROUND CABLE FIXED CLAMP
Catalog
Number
Cable O.D.
Range-A B D Wgt.
C35-RE-12
C35-RE-13
0.60”-0.94”
0.95”-1.25”
1.40”
1.65”
3.90”
5.60”
2 lbs
2 lbs
ROUND CABLE INTERMEDIATE TROLLEY
Catalog
Number
Cable O.D.
Range-A B D Wgt.
C35-RC-12
C35-RC-13
0.60”-0.94”
0.95”-1.25”
1.25”
1.50”
3.90”
5.60”
1 lbs
1 lbs
ROUND CABLE TOW TROLLEY
Catalog
Number
Cable O.D.
Range-A B D Wgt.
C35-RT-12
C35-RT-13
0.60”-0.94”
0.95”-1.25”
6.70”
6.90”
3.90”
5.60”
3 lbs
3 lbs
Bulletin No. 630379.c
Gleason Reel Corp.
600 S. Clark Street
Mayville, WI 53050
Phone: 920-387-4120
www.hubbell-gleason.com
TOW ARM
CTA-01
Wgt: 3.00 lbs
TRACK BRACKET
C35-TB
Wgt: 0.50 lbs
TRACK SPLICE
C35-TSA
Wgt: 1.00 lbs
BEAM CLAMP
C35-BCA
Wgt: 0.25 lbs
END STOP
C35-ES-Z
Wgt: 0.30 lbs
STEEL TRACK
DESCRIPTIONS LENGTH
ft
WGT.
lbs
CATALOG
NUMBER
Festoon Track
Cross Arm
10’
2.5’
10.50
3.00
C35-TR-10
C35-TR-2.5
Standard lengths shown. Sections may be cut to required
length.
Workplace Solutions
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