Coastal Shower Doors GHC5775IL.75N-C Installation guide

Type
Installation guide
1
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
Need some help? Call our customer service team at 1-800-874-8601
PREPARATION
Approximate Installation Time: 60 minutes
What You’ll Need: • Box Cutter
• Clear Silicone
• Caulk Gun
• Electric Drill
• 3/16 Masonry Bit
• Flathead Screwdriver
• Phillips Head Screwdriver
• Hacksaw
• Level
• Masking Tape
• Measuring Tape
• Pencil or Felt Tip Pen
• Rubber Mallet
• Safety Glasses
2
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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PACKAGE CONTENT
CST 900S Sill 1
CST 901 Dam Sill 1
CST 903 Wall Jamb (Door Side) 1
CST 965 Wall Jamb (Stationary Panel) 1
C 914 C Drip Rail 1
C 956 C Seal Vinyl (Strike Post) 1
C 180 C Vinyl Strike Post 1
6-8114 1329 Installation Screw & Anchor 6
638 PHPT Adjustment Screw 3
CP 938 Setting Blocks 2
CP 965 B Wall Jamb Cap 2
98-45 Magnet 1
931 M Door Strike 1
C-5313-8 Ladder Pull / Handle 1
C 955 B Door Strike Vinyl 1
C-5401 Support Bar (optional) 1
C 951 B
C952 B
Front/Back Push-in Vinyl 1
Glass Door Assembly
Stationary Glass Panel Assembly
1
1
Compare the contents of your box to the above list. If any part is missing or damaged, do not
attempt to install the product. Instead, contact our customer service department at 1-800-874-8601,
8am to 5pm EST, Monday thru Friday.
You can also find a helpful video on “How to Install” your Illusion Shower Enclosure at:
coastalshowerdoors.com/illusion
3
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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Door Assembly
Glass Panel
Support Arm (optional)
C 956 C
C 180 C
CP 965 B
CST 965
C 955 B
CP 952 B
C 914 C
CP 951 B
CST 901
Handle
CST 903
CP 965 B
931 M
CST 900S
CP 938 B
4
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 1. POSITION SILL AT CENTER OF SHOWER CURB
STEP 2. IDENTIFY DOOR LOCATION. DEFAULT PRE-ASSEMBLED DOOR ON LEFT SIDE
DOOR ON LEFT SIDE DOOR ON RIGHT SIDE
Measure the base opening along the center of
shower curb (as shown to the right).
Then, trim Sill (CST 900S) exactly 1/16” shorter than
your measurement. Be sure to double-check your
measurements before trimming.
Measure Base Opening
Facing Outside
Facing Inside
CST 903 CST 903 CST 965 CST 965
Wall Jamb (Door Side) Wall Jamb
(Stationary Panel)
Wall Jamb
(Stationary Panel)
Wall Jamb (Door Side)
5
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 3. PLACE WALL JAMBS AGAINST SHOWER WALLS
STEP 4. DOOR CONFIGURATIONS (RIGHT OR LEFT)
• Drill holes at a 90-degree angle using
the 3/16” bit.
• Insert plastic Screw Anchors and secure
jambs to walls using the 1-1/4” Installation
Screws (6-8114 1329).
• Temporarily tape the Sill (CST 900S) to shower curb, ensuring it does not move while
taking your measurements.
• Place Wall Jambs (CST 903 & CST 965) against shower walls, on the same side you’ve
chosen to place the hinge. You’ll see Right versus Left Configurations below.
• Use your pencil or felt tip pen to mark hole locations on shower walls. There are three
holes per jamb. Always double-check your measurements and marks before continuing
with installation.
NOTE: Remember, the Wall Jamb (CST 903) is always
positioned on the same side as the door hinge.
CST 903 / Door Hinge Location
CST 903 / Door Hinge Location
Door on Left Side
(default)
Door on Right Side
(see instructions)
5/8 5/8
6
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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IMPORTANT: All Coastal Shower Doors are pre-assembled for left-side configuration. To convert to right-
side configuration, follow the steps below:
You’ll notice two holes just above the top and bottom hinge pins. These are pre-cut for right-side door
configurations.
To convert your door to a right-side configuration, remove the screws from the pins, then install them into the
other holes. This will cause your door to stick up 5/8” at the top. Simply rotate your door 180 degrees, as if
you were correcting an upside-down photograph, with the hinge on the right side.
Your door should now open to the exterior of the shower enclosure, completing the right-side configuration.
RIGHT-SIDE CONFIGURATION
Hinge On Left Side Hinge On Right Side
Follow the steps below to change into
Flip 180°
Make sure the
new hinge position
works properly
7
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 5. INSTALL STATIONARY GLASS PANEL
OVERHEAD VIEW (WITH NOMINAL OPENING)
CST 903
CST 900S
1. Place both Setting Blocks (CP 938) inside the Sill (CST
900S). They should fit nicely inside the crevice, and be
spaced so the stationary glass panel rests evenly on each.
2. Run a bead of clear silicone the full
length of the Wall Jamb (CST 965),
on both the left and right inside walls
of the jamb.
3. Carefully place the stationary glass
panel on top of the Setting Blocks
(CP 938), and slide it into the Wall
Jamb (CST 965).
4. With your stationary panel in place, measure the bottom length of your
glass panel, from its edge to the jamb. Cut your Front/Back Vinyl
Strips (C 951 B) to that length, then press them into the remaining
space between the bottom Sill (CST 900S) and the stationary
glass panel. This will secure the panel in place.
TIP: If you’re having trouble installing the Front/Back Vinyl Strips, apply a
small amount of soapy water to it. This makes the application smoother.
CST 965
CST 965
Stationary Glass Panel CST 965
IMPORTANT: The panel can go anywhere from 1/4” to 1-1/8” inside the Wall Jamb
(CST 965). You’ll need to check measurements for your Wall Jamb (CST 903) on the
door side, and the gap needed between the door panel and stationary panel (where
the door closes), to know how far into the Wall Jamb (CST 965) you should slide the
stationary glass. You can see how the door closes on page 9.
8
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 6. TRIM AND PLACE DAM SILL
STEP 7. INSTALL DOOR ASSEMBLY
Facing Outside
Facing Inside
CST 901
CST 901
CST 900
MEASURE DOOR OPENING
1. Measure the space between the hinge-side Wall Jamb
(CST 903) and the stationary panel. Cut the Dam Sill (CST
901) to that measurement, minus 1/16”.
2. Snap the Dam Sill (CST 901) into the bottom Sill (CST
900S) with the upright lip toward the exterior.
3. With the Dam Sill (CST 901) in place, press the Vinyl Strike
Post (C 180 C) onto the exposed edge of the stationary
glass panel. Make sure the Vinyl Strike Post (C 180 C) is
firmly seated all the way onto the panel.
Insert the door hinge into the Wall Jamb (CST 903),
ensuring the door swings away from the shower enclosure.
Door Assembly
CST 903
C 180 C
CST 903
Swing Direction
Stationary Glass Panel
CST 965
9
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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C 956 C
98-45
C 956 C
4. Next, measure from the bottom of the Vinyl Strike Post (C 180 C)
to the bottom of the Door Strike (931 M). This will determine where
your magnet will meet the Door Strike.
5. Trim the Seal Vinyl (C 956 C) 1/2” longer than your measurement,
to account for the extra room at the bottom Sill (CST 900S). Then,
slide the Seal Vinyl (C 956 C) inside the Vinyl Strike Post (C 180 C)
with the wing facing outward.
C 956 C
Trim Here
STEP 8. INSERT DOOR/STRIKE POST VINYL AND MAGNET
1. On the edge of the door glass, center the Door-
Strike Vinyl (C 955 B) between the holes you’ll
later use for installing the handle.
2. Place the Door Strike (931 M) over the Door-Strike
Vinyl (C 955 B), with the thicker edge toward the
inside of the shower. (This edge will work with
your magnet.) Tap the Door Strike into place with
a rubber mallet.
3. Use a box cutter to carefully trim any excess vinyl from around
the Door Strike (931 M).
C 955 B
C 955 B
931 M
931 M
6. Slide the Magnet (98-45) inside the Vinyl Strike Post (C 180 C) to
rest on top of the Seal Vinyl (C 956 C). It should meet the Door
Strike (931 M) to magnetize, keeping your door closed.
7. Slide the rest of the Seal Vinyl (C 956 C) in the Vinyl Strike Post
(C 180 C), on top of the Magnet (98-45), then, trim the excess at
the top to be flush with the Vinyl Strike Post (C 180 C).
C 180 C
10
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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Trim as Required
CST 965
Swing Direction
638 PHPT
STEP 9. SECURING DOOR ASSEMBLY IN PLACE
STEP 10. INSTALL JAMB CAPS
When satisfied with the door operation (the Door Strike [931 M]
should meet the magnet inside the Vinyl Strike Post and hold
with even spacing between door edge and strike post from top to
bottom), step inside the shower. Use your electric drill to secure
the Hinge Post to the Wall Jamb (CST 903) using three
Adjustment Screws (638 PHPT). You’ll want one screw in the
center, and the other two 3 inches from the top and bottom.
Install Jamb Caps (CP 965) on the top of both Wall Jambs. The
caps will likely stick out too far. You can trim them as needed.
CST 903
CP 965 B
CST 903
Swing Direction
11
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 11. INSTALLING THE DOOR HANDLE
STEP 12. INSTALLING DRIP RAIL
1. Insert the two clear plastic bushings into the
holes on the glass.
2. Slip a washer (K2) onto the screw (K1).
3. From inside the shower, insert the screw through
the bushing hole, then, slide a washer onto the
screw (on the exterior side of the door).
4. Hand tighten the screw into the Handle (C-5313-
8), then use the flathead screwdriver to tighten
further.
IMPORTANT: Don’t tighten beyond a comfortable
tension, or you risk damaging the door.
5. Complete the installation by tightening the two
set screws (K4) into the interior handle.
1. Position drip wing toward interior of shower, and insert Drip Rail
(C 914 C) onto the bottom edge of the door.
2. Trim as required using a straight edge. Test door closure and ensure
vinyl sweep fits inside Dam Sill (CST 901). Snap in when door is closed.
K2
Door Hinge
C 914 C
CST 901
K3
K2
K1
K4
C 914 C
Trim as required and notch
9/16” to fit into Vinyl Strike
C 180 C when door is closed
12
“ILLUSION” FRAMELESS SHOWER ENCLOSURE
INSTALLATION INSTRUCTIONS
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STEP 13. INSTALL SUPPORT BAR (OPTIONAL)
STEP 14. LEAK PROOF YOUR INSTALLATION
1. Position the bracket over the top of the stationary glass panel using the vinyl pads to protect the glass on
both sides. (Note: The further from the wall, the more secure the panel will be.)
2. Adjust bar position and mark hole location.
3. Insert plastic screw anchor and secure Support Bar (C-5401) to the wall using a screwdriver.
4. Lock the adjusted bar in place using the two sets of screws located on the top of the bar.
IMPORTANT: Support Bar (C-5401) is included with all LHL 5775 models, but is not included on
LHL 4575 models.
To complete the installation, run a bead of clear, mildew-resistant clear silicone around the outside perimeter
of the unit. Follow the manufacturer’s instructions before using your new Coastal shower.
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Coastal Shower Doors GHC5775IL.75N-C Installation guide

Type
Installation guide

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