Vega VEGADIS 82 Operating instructions

Brand: Vega

Model: VEGADIS 82

Category: Measuring, testing & control

Type: Operating instructions

Operating Instructions

External display and adjustment unit

VEGADIS 82

4 … 20 mA

Document ID: 46591

Contents

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Contents

1 About this document ............................................................................................................... 4

1.1 Function ........................................................................................................................... 4

1.2 Target group ..................................................................................................................... 4

1.3 Symbols used................................................................................................................... 4

2 For your safety ......................................................................................................................... 5

2.1 Authorised personnel ....................................................................................................... 5

2.2 Appropriate use ................................................................................................................ 5

2.3 Warning about incorrect use ............................................................................................. 5

2.4 General safety instructions ............................................................................................... 5

2.5 EU conformity ................................................................................................................... 6

2.6 NAMUR recommendations .............................................................................................. 6

2.7 Installation and operation in the USA and Canada ........................................................... 6

2.8 Environmental instructions ............................................................................................... 6

3 Product description ................................................................................................................. 7

3.1 Conguration .................................................................................................................... 7

3.2 Principle of operation........................................................................................................ 8

3.3 Packaging, transport and storage ..................................................................................... 9

3.4 Accessories.................................................................................................................... 10

4 Mounting ................................................................................................................................. 11

4.1 General instructions ....................................................................................................... 11

4.2 Mounting instructions ..................................................................................................... 11

5 Connecting to power supply ................................................................................................. 14

5.1 Preparing the connection ............................................................................................... 14

5.2 Connection technology and steps .................................................................................. 15

5.3 Wiring plan ..................................................................................................................... 17

5.4 Connection to a controller or four-wire sensor ................................................................ 17

5.5 Connection example ...................................................................................................... 19

5.6 Switch-on phase............................................................................................................. 20

6 Set up with the display and adjustment module ................................................................ 21

6.1 Insert display and adjustment module ............................................................................ 21

6.2 Adjustment system ......................................................................................................... 22

6.3 Measured value indication - Selection of national language ........................................... 22

6.4 Parameter adjustment - VEGADIS 82 ............................................................................. 23

7 Setup via PACTware ............................................................................................................... 28

7.1 Connect the PC .............................................................................................................. 28

7.2 Parameter adjustment with PACTware ............................................................................ 28

7.3 Saving the parameterisation data ................................................................................... 29

8 Diagnostics and servicing .................................................................................................... 30

8.1 Maintenance .................................................................................................................. 30

8.2 Diagnostics .................................................................................................................... 30

8.3 Rectify faults ................................................................................................................... 31

8.4 Exchanging the electronics module ................................................................................ 31

8.5 Software update ............................................................................................................. 32

8.6 How to proceed if a repair is necessary .......................................................................... 32

9 Dismount................................................................................................................................. 33

Contents

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

9.1 Dismounting steps.......................................................................................................... 33

9.2 Disposal ......................................................................................................................... 33

10 Supplement ............................................................................................................................ 34

10.1 Technical data ................................................................................................................ 34

10.2 Dimensions .................................................................................................................... 37

10.3 Industrial property rights ................................................................................................. 40

10.4 Trademark ...................................................................................................................... 40

Safety instructions for Ex areas

TakenoteoftheExspecicsafetyinstructionsforExapplications.

These instructions are attached as documents to each instrument

with Ex approval and are part of the operating instructions.

Editing status: 2021-02-15

1 About this document

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

1 About this document

1.1 Function

This instruction provides all the information you need for mounting,

connection and setup as well as important instructions for mainte-

nance,faultrectication,theexchangeofpartsandthesafetyofthe

user. Please read this information before putting the instrument into

operation and keep this manual accessible in the immediate vicinity

of the device.

1.2 Target group

This operating instructions manual is directed to trained personnel.

Thecontentsofthismanualmustbemadeavailabletothequalied

personnel and implemented.

1.3 Symbols used

Document ID

This symbol on the front page of this instruction refers to the Docu-

ment ID. By entering the Document ID on www.vega.com you will

reach the document download.

Information, note, tip: This symbol indicates helpful additional infor-

mation and tips for successful work.

Note: This symbol indicates notes to prevent failures, malfunctions,

damage to devices or plants.

Caution: Non-observance of the information marked with this symbol

may result in personal injury.

Warning: Non-observance of the information marked with this symbol

may result in serious or fatal personal injury.

Danger: Non-observance of the information marked with this symbol

results in serious or fatal personal injury.

Ex applications

This symbol indicates special instructions for Ex applications.

•

List

The dot set in front indicates a list with no implied sequence.

1 Sequence of actions

Numbers set in front indicate successive steps in a procedure.

Battery disposal

This symbol indicates special information about the disposal of bat-

teries and accumulators.

2 For your safety

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

2 For your safety

2.1 Authorised personnel

All operations described in this documentation must be carried out

onlybytrained,qualiedpersonnelauthorisedbytheplantoperator.

During work on and with the device, the required personal protective

equipment must always be worn.

2.2 Appropriate use

The VEGADIS 82 is suitable for measured value indication in

4 … 20 mA signal current circuits.

Youcannddetailedinformationabouttheareaofapplicationin

chapter "Product description".

Operational reliability is ensured only if the instrument is properly

usedaccordingtothespecicationsintheoperatinginstructions

manual as well as possible supplementary instructions.

For safety and warranty reasons, any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer. Arbi-

traryconversionsormodicationsareexplicitlyforbidden.

2.3 Warning about incorrect use

Inappropriate or incorrect use of this product can give rise to applica-

tion-specichazards,e.g.vesseloverllthroughincorrectmounting

or adjustment. Damage to property and persons or environmental

contamination can result. Also, the protective characteristics of the

instrument can be impaired.

2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing

regulations and directives. The instrument must only be operated in a

technicallyawlessandreliablecondition.Theoperatorisresponsi-

ble for the trouble-free operation of the instrument. When measuring

aggressive or corrosive media that can cause a dangerous situation

if the instrument malfunctions, the operator has to implement suitable

measures to make sure the instrument is functioning properly.

During the entire duration of use, the user is obliged to determine the

compliance of the necessary occupational safety measures with the

current valid rules and regulations and also take note of new regula-

tions.

The safety instructions in this operating instructions manual, the na-

tional installation standards as well as the valid safety regulations and

accident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer. Arbi-

traryconversionsormodicationsareexplicitlyforbidden.Forsafety

2 For your safety

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

reasons,onlytheaccessoryspeciedbythemanufacturermustbe

used.

To avoid any danger, the safety approval markings and safety tips on

the device must also be observed.

2.5 EU conformity

ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-

tives.ByaxingtheCEmarking,weconrmtheconformityofthe

instrument with these directives.

The EU conformity declaration can be found on our homepage.

2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process

industry in Germany. The published NAMUR recommendations are

acceptedasthestandardineldinstrumentation.

ThedevicefullstherequirementsofthefollowingNAMURrecom-

mendations:

•

NE 21 – Electromagnetic compatibility of equipment

•

NE53–Compatibilityofelddevicesanddisplay/adjustment

components

For further information see www.namur.de.

2.7 Installation and operation in the USA and

Canada

This information is only valid for USA and Canada. Hence the follow-

ing text is only available in the English language.

Installations in the US shall comply with the relevant requirements of

theNationalElectricalCode(ANSI/NFPA70).

Installations in Canada shall comply with the relevant requirements of

the Canadian Electrical Code.

2.8 Environmental instructions

Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system

with the goal of continuously improving company environmental pro-

tection.Theenvironmentmanagementsystemiscertiedaccording

to DIN EN ISO 14001.

Pleasehelpusfullthisobligationbyobservingtheenvironmental

instructions in this manual:

•

Chapter " Packaging, transport and storage"

•

Chapter " Disposal"

3 Product description

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

3 Product description

3.1 Conguration

Thetypelabelcontainsthemostimportantdataforidenticationand

use of the instrument:

Fig. 1: Layout of the type label (example)

1 Instrument type, product code

2 Field for approvals

3 Technical data

4 hardware/software version, order number

5 serial number of the device, QR code for device documentation

6 Device protection class

7 Reminder to observe the instrument documentation

The type label contains the serial number of the instrument. With it

youcanndthefollowinginstrumentdataonourhomepage:

•

Productcode(HTML)

•

Deliverydate(HTML)

•

Order-specicinstrumentfeatures(HTML)

•

Operatinginstructionsatthetimeofshipment(PDF)

Move to " www.vega.com"andenterinthesearcheldtheserial

number of your instrument.

As an alternative, you can access these data via your smartphone:

•

Download the VEGA Tools app from the " Apple App Store" or the

" Google Play Store"

•

Scan the DataMatrix code on the type label of the instrument or

•

Enter the serial number manually in the app

TheVEGADIS82isavailableindierenthousingmaterials,see

chapter " Technical data".

The instrument is optionally available with or without display and

adjustment module.

This operating instructions manual applies to the following instrument

versions:

•

Software from 1.12.00

•

Hardware from 1.00.00

The scope of delivery encompasses:

•

VEGADIS 82

•

Displayandadjustmentmodule(optional)

Type label

Serial number - Instru-

ment search

Instrument versions

Scope of this operating

instructions

Scope of delivery

3 Product description

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

•

Mountingaccessories(optional)

•

Documentation

– This operating instructions manual

– Ex-specic"Safety instructions"(withExversions)

– Ifnecessary,furthercerticates

Information:

Optional instrument features are also described in this operating

instructions manual. The respective scope of delivery results from the

orderspecication.

3.2 Principle of operation

The VEGADIS 82 is suitable as measured value indication with

4 … 20 mA current loops. The instrument can be connected at any

point to the 4 … 20 mA signal cable. Separate, external energy is not

required.

TheVEGADIS82isalsosuitableforuseina4…20mA/HART

currentloop.TheHARTsignalisnotinuenced,howeverasensors

parameter adjustment is not possible.

The measured value indication is carried out in the VEGADIS 82

integrated in the display and adjustment module.

Note:

The operation of a display and adjustment module with integrated

Bluetooth function is not supported by VEGADIS 82.

The VEGADIS 82 is suitable for connection to any 4 … 20 mA sensor.

The instrument is particularly designed for:

•

VEGAPULS WL 61

•

VEGAWELL 52

ThehousingofVEGADIS82containsalterelementforventilation.

The instrument is thus also used for atmospheric pressure compen-

sation for a submersible pressure transmitter.

The VEGADIS 82 can also be used as an external indicating device

for any four-wire sensor or a VEGAMET controller with active

4 … 20 mA output.

Application area

Sensors

3 Product description

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Fig. 2: Connection of VEGADIS 82 to the sensor

1 Voltage supply/Signal output sensor

2 VEGADIS 82

3 Display and adjustment module

4 4 … 20 mA signal cable

5 Sensor

3.3 Packaging, transport and storage

Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test

based on ISO 4180.

The packaging of standard instruments consists of environment-

friendly, recyclable cardboard. For special versions, PE foam or PE

foil is also used. Dispose of the packaging material via specialised

recycling companies.

Transport must be carried out in due consideration of the notes on the

transport packaging. Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt. Ascertained transit damage or con-

cealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated, the packages must be stored only under

the following conditions:

•

Not in the open

•

Dry and dust free

•

Not exposed to corrosive media

•

Protected against solar radiation

•

Avoiding mechanical shock and vibration

•

Storage and transport temperature see chapter " Supplement -

Technical data - Ambient conditions"

•

Relative humidity 20 … 85 %

Connection

Packaging

Transport

Transport inspection

Storage

Storage and transport

temperature

3 Product description

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Withinstrumentweightsofmorethan18kg(39.68lbs)suitableand

approved equipment must be used for lifting and carrying.

3.4 Accessories

The display and adjustment module PLICSCOM is used for measured

value indication, adjustment and diagnosis.

The interface adapter VEGACONNECT enables the connection of

communication-capable instruments to the USB interface of a PC.

The sun protection protects the device from direct sunlight and thus

prevents overheating of the electronics. It also improves the readabil-

ity of the display when exposed to sunlight. The sun protection can be

used for wall and pipe mounting.

Lifting and carrying

PLICSCOM

VEGACONNECT

Sun shade

4 Mounting

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

4 Mounting

4.1 General instructions

VEGADIS 82 functions in any installation position.

Protect your instrument against moisture ingress through the following

measures:

•

Use a suitable connection cable (see chapter " Connecting to

power supply")

•

Tighten the cable gland or plug connector

•

Lead the connection cable downward in front of the cable entry or

plug connector

This applies mainly to outdoor installations, in areas where high

humidityisexpected(e.g.throughcleaningprocesses)andoncooled

or heated vessels.

Note:

Make sure that during installation or maintenance no moisture or dirt

can get inside the instrument.

To maintain the housing protection, make sure that the housing lid is

closed during operation and locked, if necessary.

4.2 Mounting instructions

The VEGADIS 82 in all available housing materials is suitable for wall

mounting.

7 mm

(0.28")

82 mm

(3.23")

10 mm

(0.39")

Fig. 3: Drilling dimensions for VEGADIS 82 for wall mounting

The VEGADIS 82 with plastic housing is suitable for direct carrier rail

mounting according to EN 50022.

Installation position

Protection against mois-

ture

Wall mounting

Carrier rail mounting

4 Mounting

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Fig. 4: VEGADIS 82 with plastic housing for carrier rail mounting

1 Base

2 Carrier rail

The versions with aluminium or stainless steel housing for carrier rail

mounting according to EN 50022 are supplied with unassembled

mounting accessories. The kit consists of an adapter plate and four

mounting screws M6 x 12.

The adapter plate is screwed to the base of VEGADIS 82 by the user.

Fig. 5: VEGADIS 82 with aluminium and stainless steel housing for carrier rail

mounting

1 Base

2 Adapter plate with screws M6 x 12

3 Carrier rail

The VEGADIS 82 for tube mounting is supplied with unassembled

mounting accessories. The kit consists of two pairs of mounting

brackets and four mounting screws M6 x 100.

The mounting brackets are screwed to the base of VEGADIS 82 by

the user.

Tube mounting

4 Mounting

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Fig. 6: VEGADIS 82 for tube mounting

1 4 screws M6 x 100

2 Mounting brackets

3 Tube (diameter 1" to 2")

The VEGADIS 82 is also available with a plastic housing for panel

mounting. The housing is fastened to the rear of the panel by means

of the supplied screw clamps.

1 2 3

Fig. 7: VEGADIS 82 for panel mounting

1 Inspection window

2 Front panel

3 Screw clamp

4 Housing

5 Plug connector

Front panel mounting

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

5 Connecting to power supply

5.1 Preparing the connection

Always keep in mind the following safety instructions:

•

Carryoutelectricalconnectionbytrained,qualiedpersonnel

authorised by the plant operator

•

If overvoltage surges are expected, overvoltage arresters should

be installed

Warning:

Onlyconnectordisconnectinde-energizedstate.

Power supply and current signal are carried on the same two-wire

cable.Thevoltagesupplyrangecandierdependingonthesensor

version.

Thedataforpowersupplyarespeciedinchapter"Technical data".

Note:

Powertheinstrumentviaanenergy-limitedcircuit(powermax.100W)

acc. to IEC 61010-1, e.g.

•

Class2powersupplyunit(acc.toUL1310)

•

SELVpowersupplyunit(safetyextra-lowvoltage)withsuitable

internal or external limitation of the output current

Keepinmindthefollowingadditionalfactorsthatinuencetheoperat-

ing voltage:

•

Output voltage of the power supply unit can be lower under nomi-

nal load (with a sensor current of 20.5 mA resp. 22 mA in case of

faultmessage)

•

Voltage loss on the VEGADIS 82 (see supply circuit in chapter "

Technical data")

Youcanndinformationontheloadresistanceinchapter"Technical

data",(voltagesupplyoftherespectivesensor)

The instrument is connected with standard two-wire cable without

screen. If electromagnetic interference is expected which is above the

test values of EN 61326-1 for industrial areas, screened cable should

be used.

Usecablewithroundcross-section.Toensurethesealeectofthe

cablegland(IPprotectionrating),ndoutwhichcableouterdiameter

thecableglandissuitablefor.Useacableglandttingthecable

diameter.

Youcanndanoverviewofthecableglandsinchapter"Technical

data".

Metric threads

In the case of instrument housings with metric thread, the cable

glands are screwed in at the factory. They are sealed with plastic

plugs as transport protection.

Safety instructions

Voltage supply

Connection cable

Cable glands

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Note:

You have to remove these plugs before electrical connection.

NPT thread

In the case of instrument housings with self-sealing NPT threads, it is

not possible to have the cable entries screwed in at the factory. The

free openings for the cable glands are therefore covered with red dust

protection caps as transport protection.

Note:

Prior to setup you have to replace these protective caps with ap-

proved cable glands or close the openings with suitable blind plugs.

On plastic housings, the NPT cable gland or the Conduit steel tube

must be screwed into the threaded insert without grease.

Max. torque for all housings, see chapter " Technical data".

If shielded cable is necessary, we recommend connecting the cable

shield on both ends to ground potential. In the VEGADIS 82, the

shield should be connected directly to the internal ground terminal.

In Ex systems it must be ensured that the grounding complies with the

installation regulations.

In electroplating plants as well as plants for cathodic corrosion protec-

tionitmustbetakenintoaccountthatsignicantpotentialdierences

exist. This can lead to unacceptably high currents in the cable screen

if it is grounded at both ends.

5.2 Connection technology and steps

The voltage supply and signal output are connected via the spring-

loaded terminals in the housing.

Connection to the display and adjustment module or to the interface

adapter is carried out via contact pins in the housing.

Information:

The terminal block is pluggable and can be removed from the

electronics. To do this, lift the terminal block with a small screwdriver

and pull it out. When reinserting the terminal block, you should hear it

snap in.

Proceed as follows:

1. Unscrew the housing lid

2. If a display and adjustment module is installed, remove it by turn-

ing it slightly to the left

3. Loosen compression nut of the cable gland and remove blind

plug

4. Removeapprox.10cm(4in)ofthecablemantle,stripapprox.

1cm(0.4in)ofinsulationfromtheendsoftheindividualwires

5. Insert the cable into the sensor through the cable entry

Cable screening and

grounding

Connection technology

Connection procedure

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Fig. 8: Connection steps 5 and 6

6. Insert the wire ends into the terminals according to the wiring plan

Information:

Solidcoresaswellasexiblecoreswithwireendsleevesareinsert-

eddirectlyintotheterminalopenings.Incaseofexiblecoreswithout

end sleeves, press the terminal from above with a small screwdriver,

the terminal opening is then free. When the screwdriver is released,

the terminal closes again.

Youcanndfurtherinformationonthemax.wirecross-sectionunder

"Technical data - Electromechanical data".

7. Check the hold of the wires in the terminals by lightly pulling on

them

8. Connect the screen to the internal ground terminal, connect the

external ground terminal to potential equalisation

9. Tighten the compression nut of the cable entry gland. The seal

ring must completely encircle the cable

10. Reinsert the display and adjustment module, if one was installed

11. Screw the housing lid back on

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

5.3 Wiring plan

Sensor

( )

(-)

power supply

( )

(-)

Fig. 9: Wiring plan VEGADIS 82 for 4 … 20 mA sensors

1 To the sensor

2 Terminal for connection of the cable screen

3 Processing system/PLC/Voltage supply

Fig. 10: Wiring plan VEGADIS 82 for 4 … 20 mA sensors - panel mounting

1 To the sensor

2 Ground terminal in the switching cabinet for connection of the cable screen

3 Processing system/PLC/Voltage supply

5.4 Connection to a controller or four-wire

sensor

The following illustrations show the connection of VEGADIS 82 to

a controller VEGAMET or a four-wire sensor with active 4 … 20 mA

output.

Wiring plan

Wiring plan - Panel

mounting

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

18 1716 15 1413 1211 10 9 8

6 5

N- L1+

1 2 3

Fig. 11: Connection of VEGADIS 82 as external display to a controller

1 Sensor

2 Controller

3 VEGADIS 82

For this, terminals 1 and 2 on VEGADIS 82 must be bridged.

Sensor

( )

(-)

power supply

( )

(-)

Fig. 12: Bridge on terminals 1 and 2 on the VEGADIS 82

1 Bridge

2 VEGADIS 82

3 Controller

Thefollowingillustrationshowsthesimpliedtheconnectionof

VEGADIS 82 to a four-wire sensor with active 4 … 20 mA output.

There terminals 1 and 4 on VEGADIS 82 must be bridged (see follow-

ingillustration):

Controller VEGAMET

Four-wire sensor

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

Sensor

( )

(-)

power supply

( )

(-)

Fig. 13: Connection of VEGADIS 82 as external display to a four-wire sensor

with active 4 … 20 mA output

1 Bridge

2 VEGADIS 82

3 Four-wire sensor with active current output

ThefollowingillustrationshowsthesimpliedconnectionofVEGADIS

82 to a four-wire sensor with active 4 … 20 mA output and an ad-

ditionalprocessingsystem/PLC.

Sensor

( )

(-)

power supply

( )

(-)

Fig. 14: Connection of VEGADIS 82 as external display to four-wire sensors with

active 4 … 20 mA output with additional processing system/PLC

1 Processing system/PLC

2 VEGADIS 82

3 Four-wire sensor with active current output

5.5 Connection example

The following illustrations show the connection of VEGADIS 82 with a

4…20mA/HARTsensorandprocessingsystem/PLC/voltagesupply.

5 Connecting to power supply

VEGADIS 82 • 4 … 20 mA

46591-EN-210216

( )

(-)

678

4...20mA

Sensor

( )

(-)

power supply

( )

(-)

o

HART

Fig. 15: Connection example 4 … 20 mA sensor and processing system/PLC

1 Processing system/PLC/Voltage supply

2 VEGADIS 82

3 Connection cable

4 4 … 20 mA sensor

5.6 Switch-on phase

After connecting the instrument to power supply or after a voltage

recurrence, the instrument carries out a self-check for approx. 10 s:

•

Internal check of the electronics

•

Indication of the instrument type, hardware and software version,

measurement loop name on the display or PC

•

Indication of a status message on the display or PC

The duration of the warm-up phase depends on the connected sen-

sor.

Thentheactualmeasuredvalueisdisplayed.Youcanndfurther

information on the display in chapter " Measured value indication -

Selection national language".

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Vega VEGADIS 82 Operating instructions

Brand: Vega

Model: VEGADIS 82

Category: Measuring, testing & control

Type: Operating instructions

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Vega VEGADIS 82 Operating instructions

Vega VEGADIS 82 Operating instructions

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