Instruction Manual
IB-106-300NH Rev. 4.4
January 2007
i
World Class 3000
TABLE OF CONTENTS
PREFACE............................................................................................................................1
Definitions............................................................................................................................1
Safety Instructions..............................................................................................................2
Glossary of Terms...........................................................................................................25
Quick Start Guide............................................................................................................28
1-0 DESCRIPTION AND SPECIFICATIONS...................................................................... 1-1
1-1 Component Checklist of Typical System (Package Contents).................................. 1-1
1-2 System Overview............................................................................................................ 1-2
2-0 INSTALLATION .............................................................................................................. 2-1
2-1 Oxygen Analyzer (Probe) Installation........................................................................... 2-1
2-2 Intelligent Field Transmitter (IFT) Installation.............................................................. 2-9
2-3 Heater Power Supply Installation ............................................................................... 2-13
2-4 Multiprobe Calibration Gas Sequencer Installation.................................................. 2-21
3-0 SETUP............................................................................................................................. 3-1
3-1 Overview.......................................................................................................................... 3-1
3-2 Configuring the Analog Output..................................................................................... 3-1
3-3 Setting Calibration Parameters....................................................................................... 3-1
3-4 Setting the O
2
Alarm Setpoints.................................................................................... 3-2
3-5 Configuring Efficiency Calculations............................................................................... 3-2
3-6 Configuring the Relay Outputs ..................................................................................... 3-2
4-0 CALIBRATION................................................................................................................ 4-1
4-1 Analog Output Calibration ............................................................................................. 4-1
4-2 System Calibration ......................................................................................................... 4-1
5-0 GENERAL USER INTERFACE (GUI) OPERATION.................................................. 5-1
5-1 Overview.......................................................................................................................... 5-1
5-2 Deluxe Version IFT Displays and Controls................................................................. 5-2
5-3 Help Key......................................................................................................................... 5-3
5-4 Status Line...................................................................................................................... 5-3
5-5 Quick Reference Chart.................................................................................................. 5-3
5-6 Main Menu......................................................................................................................5-3
5-7 Probe Data Sub-Menu................................................................................................... 5-3
5-8 Calibrate O
2
Sub-Menu ................................................................................................. 5-4
5-9 Setup Sub-Menu............................................................................................................. 5-4
6-0 TROUBLESHOOTING.................................................................................................... 6-1
6-1 Overview.......................................................................................................................... 6-1
6-2 Special Troubleshooting Notes...................................................................................... 6-1
6-3 System Troubleshooting................................................................................................. 6-1
6-4 Heater Problem .............................................................................................................. 6-3
6-5 Cell Problem...................................................................................................................6-5
6-6 IFT Problem....................................................................................................................6-7
6-7 MPS Problem ................................................................................................................. 6-9
6-8 Performance Problem (Process Response is Suspect)........................................... 6-10