Teledyne 9060Z User manual

Brand: Teledyne

Model: 9060Z

Category: Oxygen Equipment

Type: User manual



TELEDYNEANALYTICAL

INSTRUMENTS



OxygenTransmitter

Model9060Z

TechnicalManual



Model9060ZManual



2





TABLEOFCONTENTS

TABLEOFCONTENTS........................................................................................................... 1

1.IMPORTANTNOTICES......................................................................................................7

2.INTRODUCTION..............................................................................................................8

2.19060ZTRANSMITTER.................................................................................................8

2.2SERIES9060HOXYGENPROBES&SENSORS..................................................................8

2.3WARNINGSYMBOLS......................................................................................................9

3.DEVICESPECIFICATIONS..................................................................................................10

3.1HARDWARESPECIFICATIONS.........................................................................................10

3.1.1TransmitterSpecifications......................................................................................1

3.1.2Standard‘U’Lengths..............................................................................................10

3.1.3Series9060HProbesSpecifications......................................................................11

3.1.4OxygenProbeModelSelectionGuide...................................................................12

3.2OPERATIONALSPECIFICATIONS...................................................................................14

4.INSTALLATIONANDCOMMISSIONING...........................................................................15

4.1MOUNTINGTHETRANSMITTER....................................................................................15

4.2INSTALLINGA9060HOXYGENPROBE...........................................................................15

4.3INSTALLINGTHEAUXILIARYTHERMOCOUPLE..............................................................17

4.4ASHIELDCONNECTIONS..............................................................................................17

4.4BEARTHCONNECTION(PE)...........................................................................................17

4.5ELECTRICALCONNECTIONS..........................................................................................17

4.6HEATERINTERLOCKRELAYS..........................................................................................20

4.7CONNECTINGANOX

YGENPROBECABLE......................................................................20

4.8CONNECTINGTHEAUXILIARYTHERMOCOUPLE(OPTIONAL)........................................22

4.9CONNECTINGTHEOUTP

UTCHANNELS........................................................................22

4.10CONNECTINGTHEALARMS........................................................................................22

4.11CONNECTINGTHEAUTOMATICPURGEANDCALIBRATIONCHECKSYSTEM...............22

4.12CONNECTINGREFERENCEAIR.....................................................................................23

4.13CONNECTINGTHETRANSMITTERTOAMODBUS™NETWORK....................................23

4.14CONNECTINGPOWER.................................................................................................24

4.15COMMISSIONING‐RUNMODE..................................................................................24

4.16PROBEORSEN

SORCALIBRATION..............................................................................24

4.17FILTERPURGING........................................................................................................25

4.18CALIBRATIONGASCHECK..........................................................................................25

4.19DUSTINTHEFLUEGAS....................................................... ......................................25

4.20STRATIFICATION........................................................................................................26

4.21CONNECTINGAPRESSURETRANSDUCER....................................................................26

5.DISPLAYANDKEYPAD...................................................................................................27

5.1GRAPHICALDISPLAY..................................................................................................... 27

5.2OXYGENDISPLAYUNITS...............................................................................................28

Model9060ZManual



3





5.3KEYPAD........................................................................................................................28

5.3.1KeypadinRUNmode..........................................................................................29

5.3.2KeypadinSETUP/COMMISSIONING/CALIBRATIONmodes...............................29

6.SETUPMODE.................................................................................................................31

6.1FUNCTIONSUMMARYTABLE.......................................................................................31

6.2CHANGINGOPTIONS...................................................................................................31

6.3SETUPMODEFUNCTIONS.............................................................................................32

6.3.1Probe1Offset................ ..................................................................... .................32

6.3.2LowerLineItems.................................................................................................32

6.3.3OxygenDisplayUnits...........................................................................................33

6.3.4DampingFactor...................................................................................................33

6.3.5ProcessAlarms....................................................................................................33

7.COMMISSIONINGMODE................................................................................................34

7.1FUNCTIONSUMMARYTABLE........................................................................................34

7.2COMMISSIONINGMODEFUNCTIONS..........................................................................36

7.2.1InternalDate/Time............................................................................................36

7.2.2ServiceDate........................................................................................................36

7.2.3NumberofProbes...............................................................................................36

7.2.4Probe1&2Type.................................................................................................36

7.2.5Probe1&2ThermocoupleType..........................................................................36

7.2.6AuxiliaryThermocoupleType..............................................................................36

7.2.7TransmitterOutputChannel1&2.......................................................................36

7.2.8FluePressureUnitsandValue.............................................................................38

7.2.9TemperatureUnits...............................................................................................38

7.2.10CalibrationFreezesOutputs..............................................................................38

7.2.11Solenoid1&2Operation................................................... ................................38

7.2.12Solenoid1&2Automatic/Manual...................................................................38

7.2.13Solenoid1&2StartTime...................................................................................38

7.2.14Solenoid1&2Period........................................................................................38

7.2.15Solenoid1&2Duration.................................................................................... 38

7.2.16Solenoid1&2PostFreeze.................................................................................39

7.2.17OxygenContentCalibrationGas1&2...............................................................39

7.2.18MaximumCalibrationGas1&2Positive/NegativeError.................................39

7.2.19ProcessAlarms..................................................................................................39

7.2.20AlarmRelay1,2and3Function........................................................................39

7.2.21Com

monAlarmRelayFunction..........................................................................39

7.2.22OperationoftheAlarmRelayswhenanAlarmisAccepted................................40

7.2.23SelectingtheCorrectFuel..................................................................................40

7.2.24ReferenceAirPu

mpOptions................................................ ..............................40

7.2.25CommunicationsPortOptions...........................................................................41

7.2.26AlarmLogClearing............................................................................................41

8.CALIBRATIONMODE.....................................................................................................42

Model9060ZManual



4





8.1FUNCTIONSUMMARYTABLE......................................................................................42

8.2CALIBRATIONMODEFUNCTIONS................................................................................43

8.2.1ReferenceVoltages.............................................................................................43

8.2.2OutputChannel1and2Calibration....................................................................43

8.2.3AmbientTemperatureCalibration.......................................................................43

8.2.4LowOxygenCalibration......................................................................................43

8.2.5TransmitterOutputScale....................................................................................43

8.2.6TransmitterOutputLimiting................................................................................43

8.2.7MainsVoltageDetection.....................................................................................43

8.2.8HeaterSSRFaultCorrection.................................................................................44

8.2.9SSRFailProtection..............................................................................................44

9.ALARMS........................................................................................................................45

9.1COMMONALARMS................................ ......................................................................45

9.2SELECTABLEPROCESSALARMS....................................................................................47

9.3ALARMRELAYOPTIONS.................................................................. ............................48

10.INSTRUMENTCALI

BRATION........................................................................................49

10.1CALIBRATIONSUMMARY.....................................................................................49

10.1.1CalibrationoftheInputs....................................................................................49

10.1.2CalibrationoftheOutputs.................................................................................49

10.1.3ProbeCalibration..............................................................................................50

10.2COLDSTART..............................................................................................................50

10.2.1ForcingaColdStart...........................................................................................50

10.2.2ResettingtheCalibrationFactors.......................................................................50

11.GASCALIBRATIONCH

ECKANDPURGE.........................................................................51

11.1PURGE.......................................................................................................................51

11.2CALIBRATIONGAS.....................................................................................................51

12.SOFTWAREUPGRADES...............................................................................................52

13.TROUBLESHOOTING...................................................................................................53

13.1FIRSTAPPROACH........................................................................... ...........................53

13.2DETAILEDFAULTAN

ALYSIS.......................................................................................53

14.MAINTENANCE...........................................................................................................54

14.1TRANSMITTERMAINTENANCE..................................................................................54

14.2CLEANING.................................................................................................................. 54

14.3REPLACEMENTPARTS................................................................................................54

15.INDEX....................................................... ..................................................................55

APPENDIX1,CONSTITUENTVALUESFORVARIOUSF.LS...................................................57

APPENDIX2,PROBEEMFTABLES.....................................................................................58

APPENDIX3,%OXYGENSCALETOLOGARITHMIC............................................................60

APPENDIX4,MODBUS™....................................................................................................61



Model9060ZManual



5





Thismanualdescribesthetransmitterfirmwareversion1.24,September2012

Neitherthewholenoranypartoftheinformationcontainedin,ortheproductdescribedin,this

manualmaybeadaptedorreproducedinanymaterialformexceptwiththepriorwrittenapprovalof

TeledyneAnalyticalInstruments.

The product described in this manual and products for use with it are subject to continuous

developmentsandimprovement.Allinformationofatechnicalnatureandparticularsoftheproduct

anditsuse(includingtheinformationinthismanual)aregivenbyTeledyneAnalyticalInstrumentsin

goodfaith.However,itisacknowledgedthattheremaybeerrorsoromissionsinthismanual.Alistof

detailsof anyamendmentsorrevisionsto thismanual canbeobtaineduponrequest fromTeledyne

AnalyticalInstruments.TeledyneAnalyticalInstrumentswelcomecommentsandsuggestionsrelating

totheproductandthismanual.

Allcorrespondenceshouldbeaddressedto:‐



TeledyneAnalyticalInstruments

16830ChestnutStreet

CityofIndustry,CA91748

Phone(626)934‐1500or(888)789‐8168

Fax(626)934‐1651

Email:[email protected]

www.teledyne‐ai.com



Teledyne Analytical Instruments or their authorised dealers should carry out all maintenance and

serviceontheproduct.TeledyneAnalyticalInstrumentscanacceptnoliabilitywhatsoeverforanyloss

ordamagecausedbyserviceormaintenancebyunauthorisedpersonnel.Thismanualisintendedonly

toassistthereaderintheuseoftheproduct,an

dthereforeTeledyneAnalyticalInstrumentsshallnot

beliableforanylossordamagewhatsoeverarisingfromtheuseofanyinformationorparticularsin,

oranyerrororomissionin,thismanual,oranyincorrectuseoftheproduct.





Model9060ZManual



6







ImportantNoticeRegarding9060 ProbeOption‐FIL‐3



WARNING:TheonlyidentifiablestandardforflamearrestersforgeneraluseisBritishStandardBS

EN12874:2001.BritishStandardBSEN12874:2001referstoanoperatingenvironmentupto150

DegreesCentigrade.

The FIL‐3 device optionally fitted to 9060 Heated Zirconia Probes (the “Probes" or "Probe")

operateinanenvironmentconsiderablygreaterthan150DegreesCentigrade.

Therefore, we know of no Australian, British, European or USA standard applicable to flame

arrestersortheirtestingabove150degreesCentigrade.Consequently,theFIL‐3devicecannotbe

certifiedasasafetydevice.

Theprobeisonlyonprobesduringthestartupprocessesofacombustionappliance.

TheTeledyneAnalyticalInstrumentsBurnerInterlockRelayfacility,whichisastandardpartofthe

Teledyne Analytical Instruments transmitter, is designed to be wired to the main safety shut‐off

fuelvalvesinawaythatcanshutdowntheprobeheaterwhenthefuelvalvesareclosed.

TheriskofignitionofflammablegasmixtureatthehotendoftheProbecanonlybeminimizedby

correct use, maintenance and operation of the FIL‐3 device. The user of the FIL‐3 device is

responsibleforverificationandmaintenanceandcorrectuseandoperationoftheFIL‐3device.

THE USER AGREESTHAT IT USES THE PROBE AND THE FIL‐3 DEVICE AT ITS SOLE RISK. TELEDYNE

ANALYTICALINSTRUMENTSTOTHEFULLEXTENTPERMITTEDBYLAW,GIVESNOWARRANTIESOR

ASSURANCESANDEXCLUDESALLLIABILITY(INCLUDINGLIABILITYFORNEGLIGENCE)INRELATION

TOTHEPROBEANDTHEFIL‐3DE

VICE.

The user must ensure that it correctly follows all instructions in relation to the Probe and FIL‐3

device,correctlyunderstandsthespecificationsoftheProbeandFIL‐3deviceandensuresthatthe

ProbeandFIL‐3deviceareregularlyinspectedandmaintained.

FIL‐3equippedProbessho

uldbeinspectedatleastonceayearforcorrosionandmorefrequently

ifthereisanyreasontosuspectthatcorrosionmayhaveoccurred.

Model9060ZManual



7





1. IMPORTANTNOTICES

Thismanualisintendedasasupplementtothe9060ZOperatorsManual.Itisintendedtobeusedby

technicalpersonalthatarequalifiedtoinstall,commission,serviceandcalibrateelectronicindustrial

controlequipment.

Pleasereadthesafetyinformationbelowbeforeconnectingpowertothetransmitter.

CAUTION1

The probe heater is supplied with mains voltage. This supply has electrical shock danger to

maintenance personnel. Always isolate the transmitter before working with the probe. The EARTH

wires(green/yellow)fromaheatedprobemustALWAYSbeconnectedtoearth.

CAUTION2

Combustion oratmospherecontrol systemscanbedangerous. Burnersmustbe mechanicallysetup

so that in the case of equipment failure the system cannot generate explosive atmospheres. This

dangerisnormallyavoidedwithfluegastrimsystemsbyadjustmentsothatinthecaseoffailurethe

appliance will not generate CO in excess of 400 ppm in the flue. The CO level in the flue should be

measuredwithaseparateCOinstrumentnormallyaninfraredorfuelcelltype.

CAUTION3

Theoxygenprobeisheatedtoover700°C(1300°F)andisasourceofignition.Sincerawfuelleakscan

occurduringburnershutdown,thetransmitterhasaninterlockingrelaythatremovespowerfromthe

probeheaterwhenthemainfuelshut‐offvalvepowerisoff.Ifthisconfigurationdoesnotsuitorifit

is possible for raw fuel to come into contact with a hot oxygen probe then the Model 9060Z

transmitter with a heated probe will not be safe in your application. An unheated probe can be

utilizedinsuchapplications,howevertheoxygenreadingsarevalidonlyabove650°C(1200°F).

CAUTION4

Thereducing oxygen signalfrom the transmitterand the associatedalarm relaycanbe usedas an

explosive warning or trip. This measurement assumes complete combustion. If incomplete

combustionispossiblethenthissignalwillreadlessreducingandshouldnotbeusedasanalarmor

trip.Atrueexcesscombustiblesanalyzer,normallyincorporatingacatalystorthermalconductivity

bridge,would be more appropriatewhereincomplete combustion is possible.Alsoreadthe probe

electricalshockcautionintheprobeheaterinterlockcautioninchapter4.7

CAUTION5

FIL‐3filter.IftheoptionalFIL‐3hasbeenfittedtothe9060Hprobeinthisinstallation,pleasereadthe

ImportantNoticeregardingprobeoptionFIL‐3onthepreviouspage.

CAUTION6

CAUTION7

The heater is supplied from the mains power directly, and the temperature is controlled at 720°C

(1330°F). The outside of the process end of the probe can get to temperatures that are dangerous to

touch.Wearinsulatinggloveswhenhandlingaprobethathasbeenon.

Model9060ZManual



8





2.INTRODUCTION

2.19060ZTRANSMITTER

TheTeledyneAnalyticalInstruments9060Zoxygentransmitterisdesignedtomeasuretheoxygengas

concentration in combustion applications such as power stations and industrial boilers. The

measurement is used to control the air / fuel ration in the burner to maintain efficiency and safe

operationconditions.

The transmitter is designed to be used in conjunction with a Teledyne Analytical Instruments probe

model 9060H or 9060UL/UH. These two probes use a zirconia sensor that must operate at >650°C.

The9060Hprobehasanintegratedheater,andthe9060UL/UHprobeusestheprocessheattoheat

the sensor. There is a unique cable connection between th

e 9060Z transmitter and the

9060H/9060UL/UHprobe.

Themodel9060Zoxygentransmitterisbasedonthewellknownmodel9060Htransmitter.Itincludes

anumberofhardwareandsoftwareimprovementssuchasagraphicdisplay,largercharacters,faster

microprocessor, simplified set up menu, alarm logging, faster probe heater control and more

calculat

edvaluessuchasburnerefficiency.

The 9060Z Oxygen Transmitter has a variety of user‐selectable functions. They are simple to use

becauseeachselectionismenudriven.Foroptionsyouarenotsureabout,readthemanualonthat

particulariteminchapter6,SetupMode.

Featuresinclude:‐

Inputs

Twozirconiaoxygenprobes,heatedorunheated

Oxygen

read0‐1%to0‐100%



Furnace,kilnorfluethermocouple,fieldselectableastypeK,J,RorS

Mainflameestablishedsafetyinterlock(forheatedprobesonly)

Purgepressureorflowswitch

Outputs

Twolinearised4‐20mAor0‐20mADCisolatedoutputs,max.load1000Ω

Theoutputfunctionandtherangearefieldselectable

Commonalarmrel

ay

Threeotheralarmrelayswithselectablefunctions

DigitalInterface

RS‐232ortwowireRS‐485MODBUSforconnectiontoacomputer/DCS/PCLfordiagnosticsofthe

transmitter,probeorcombustionprocess.

Display

Multifontgraphicaldisplay

Largefontcharactersfortheoxygenonthetopline

Selectablelowerlineitemsforthesecondarydisplayfunctions.ieProbetemperature,Oxygensecond

probeAlarm display modethat shows the timeof the alarm,theacceptancetimeand thetimethat

thealarmwasclearedofupto4000alarmevents

2.2SERIES9060HOXYGENPROBES&SENSORS

Pleasenotethatifthisequipmentisnotinstalledandusedinthemannerdescribedinthismanualthen

thesafetyprotectionprovidedbytheequipmentmaybeimpaired.

Model9060ZManual



9





TeledyneAnalyticalInstrumentsseries9060Hoxygenprobesandsensorsemploystate‐of‐the‐art

zirconiasensorsandadvancedmaterials,whichprovidethefollowingbenefits:

 Improvedcontrolduetofastresponsetimetotypicallylessthanfourseconds

 Cost‐efficientdesignprovidesimprovedreliability

 Longer‐life probes with greater resistance to corrosion from sulfur and zinc contaminants in

fluegas

 Lowcostallowsmaintenancebyreplacement

 Reducedprobe breakagedueto greaterresistance tothermalshock andmechanicaldamage

duringinstallationandstart‐up

Series 9060H probe or sensors are simple to install and maintain. All models provide direct

measurement of oxygen level. On‐line automatic calibration check is available if required. Probesor

sensors may be used with Teledyne Analytical Instruments oxygen transmitters and some model

transmittersfromothermanufacturers.

All Teledyne Analytical Instruments oxygen probe or sensors are designed and manufactured to

exacting standards of performance and reliability. Series 9060H probe or sensors are the result of

extensive research and development by Teledyne Analytical Instruments, industry and government

agencies. Teledyne Analytical Instruments provides application and after sales support for oxygen

probes,sensorsandtransmitters,worldwide.



Model9060HHeatedOxygenProbe



Model9060UL/UHUnheatedOxygenProbe

2.3WarningSymbols

Danger,highvoltage.Riskofelectricalshock.

Cautionhotsurface.

Model9060ZManual



10





Caution,riskofdanger.Seeadditionalinformationinthemanual.

3.1HARDWARESPECIFICATIONS

3.1.1TRANSMITTERSPECIFICATIONS

Numberofoxygenprobes: 2maximum

Oxygenrange:

0‐1%to0‐100%

Oxygenaccuracy: ±1%ofactual measuredoxygenvaluewith a repeatabilityof±0.5%of

themeasuredvalue

Thermocoupletypes: TypeK,J,RandS

Temperatureaccuracy: ±2°C

Analogueoutputs: 0‐20mAor4‐20mAfieldselectable

Activeoutputs(DoNOTlooppowertheseoutputs)

Outputload: 1000ohmmax

Alarmrelays: 4

Alarmrelaycontacts: 2A/240VAC,2A/30VDC

(WARNING:Donotusebothmainsvoltageandlowvoltageconnectionstoadjacentalarmcontacts)

Mainsvoltagesupply: 100to240VAC,‐6+10%,50/60Hz

Overvoltage: CategoryII(IEC60364‐4‐443)

Power: 5Wforcontrollerplusprobepower

530Wmax.,25%dutycycleeachprobeon240VAC

110Wmax.,100%dutycycleeachprobeon110VAC

2.5Amax

Fuses: 3A,fastblow,250v,20x5mm(heaterfuses,2of)

1A,slowblow,250v,microfuse(PCBmtgfuse,1of)

EnvironmentalRating: OperatingTemperature‐25°Cto55°C

RelativeHumidity5%to95%(non‐condensing)

Altitude 2000mmaximum

DegreeofProtection: IP65

IP54withinternalreferenceairpump

CaseSize: 260mm(10.2”)wide,160mm(6.3”)high,90mm(3.5”)deep

Weight: 3Kg(6.6lbs.)

WARNING: All signal level connections onto the transmitter must be treated as safety  extra‐low

voltage (SELV) as defined in the standard IEC61140. Double insulation must be used when

connectingtheseterminalstosystemsthatmightcarryhighvoltage.

3.1.2STANDARD‘U’LENGTHS

9060H9060UL/UH

250mm(10”)   500mm(20”)

350mm(14”)   750mm(30”)

500mm(20”)    1000mm(40”)

750mm(30”)   1500mm(60”)

1000mm(40”)

1500mm(60”)

2000mm(80”)

OrderingInformation

Model9060ZManual



11





Probeinsertionlength(fromprocessendofmountingthreadtoprobesensingtip.

3.1.3SERIES9060HPROBESSPECIFICATIONS

MODEL 9060H 9060UL/UH

Application Combustionflue Combustionfluegases

 gasesbelow above700°C(1290°F)with

 900°C(1650°F) nocontaminants.

 Refertonote1 eg.naturalgas,lightoils

TemperatureRange 0to900°C.Refertonote2

(32to1650°F)

700to1400°C

(1470to2550°F)

Length 250to2000mm 500to1500mm

 (10”to80”) (20”to60”)

ProcessConnection 1½BSP"orNPT ¾BSP" orNPT

ElectricalConnection Weatherproof plug‐in connector or optional screw terminals.The plug

connectorcanbesuppliedwiththecable.

Cable Orderaspecificlengthwiththetransmitter

Heater Yes No

Thermocouple K,integral R,integral

ResponseTime Typically<4secs. Typically<1sec

HeadTemperature ‐25to100°C(‐15to210°F)withweatherproofconnector

 ‐25to150°C(‐15to300°F)withscrewterminals

ReferenceGas Ambient air, 50 to 150 cc/min (3 to 9 scim). Pump can be supplied with

transmitter.

RefAirConnection 1/4NPT" Integral air line in probe cable.

Barbedfittingto3/16"IDPVCtube.

Filter Removable sintered titanium alloy particulate filter, 30 micron standard,

optional15micronavailable.Refertonote2

CalibrationCheckGas

Connection

1/8NPTfemale" 1/8NPTfemale"

Weight 2kg(4.4lb)plus

165g(5.8oz)/100mm

(4”)length

1kg(2.2lb)plus

100g(3.5oz)/100mm

(4”)length

Notes: 1. Care must be taken to avoid contact with explosive or inflammable gases with 9060H

heated probes when hot. Teledyne Analytical Instruments transmitters have built in safety

protection.

2.Processgastemperaturemustbebelow800°Cifthefiltersarefitted.



Pleasecontactfactoryforcorrosivesotherthansulfur orzinc.Wecanprovidetestmaterialstotry

inyouratmosphere.

Model9060ZManual



12





3.1.4OXYGENPROBEMODELSELECTIONGUIDE

Heatedprobes‐temperaturerange0‐900°C(1650°F).



*Note:(1) The Inconeloptionhas all inconel wettedparts exceptforthe ceramicsensor andviton

‘o’rings.



Model9060ZManual



13





Unheatedprobesforcleangases‐temperaturerange700‐1400°C(1290‐2550°F).



 *Note:(2)Astandardoxygenprobeforcarburisingfurnaces,hasa253MAsheath.



Model9060ZManual



14





3.2OPERATIONALSPECIFICATIONS

Rangeofoutputs:

FunctionMinimum Maximum

Linearoxygen#10to1%   0to100%(**)

Verylowoxygen#10to0.001%   0to2.000%(**)

Linearoxygen#20to1%   0to100%(**)

Verylowoxygen#20to0.001%   0to2.000%(**)

Averageoxygen0to1%   0to100%(**)

Logarithmicoxygen0.1to20%Fixedrange

Reducingoxygen0to1x10‐30%0to100%(**)

Oxygendeficiency‐10to0%‐10to20%(**)

Auxtemperature0to100°C   0to1600°C

Combustibles0to0.5%   0to2.0%(**)

Carbondioxide0to5%   0to100%(**)

Probe#1sensorEMF0to100mV0to1500mV(Fixedzero)

Probe#2sensorEMF0to100mV   0to1500mV(Fixedzero)

Burnerefficiency0to20.0%0to100.0%(**)

NooutputDisablestheoutput

**(Adjustablezero)

Rangeoflocalindication: 0‐1%to0‐100%

0.01 to 10,000ppm, automatically defaults to % range above

10,000ppm(1%)



Localdisplay,lowerlinesecondarydisplayitems:

Function Range

Probe#1 temperatureUpto1760°C(3200°F)

Probe#2 temperatureUpto1760°C(3200°F)

Probe#1 EMF‐30to1350mV

Probe#2 EMF‐30to1350mV

Probe#1 sensorimpedance0to300kΩ

Probe#2 sensorimpedance0to300kΩ

Oxygenprobe#2 0‐1%to0‐100%

Averageoxygen,probe#1andprobe#2 0‐1%to0‐100%

Auxtemperature Upto1760°C(3200°F)

Ambienttemperature ‐20°to70°C(‐5°to125°F)

AmbientRH 5to95%

Carbondioxide 0to2.0%

Combustibles 0to2.0%

Oxygendeficiency ‐10.0to20.0%

Burnerefficiency 0to100.0%

Model9060ZManual



15





Theoxygendeficiencyoutputcanbeusedinthesamewayasacombustiblesanalyzertosignalthe

extentofreducingconditionsofcombustionprocesses.

4.INSTALLATIONANDCOMMISSIONING

4.1MOUNTINGTHETRANSMITTER

Surfacemountthetransmittercaseontoaflatsurfaceorbracket,usingthefourmountingbrackets

provided. The transmitter should never be mounted so that it is directly expose to the sun or rain.

Alwaysleaveatleast10cmofclearancearoundthefoursidesofthecase.

Makesure thetemperatureofth

ecaseisbelow55°C,andthattheradiatedheatfromfurnacesand

boilersiskepttoaminimum.Thereshouldbeadequateventilationtomaintainambienttemperature.

Installthecablesthrough cable glands. There are 4holescutin the base of the transmittercase; 2x

17mm & 2x 21mm. Use a sharp knife to cut away the covering film for only the glands that are

needed.

 NOTE:ALWAYSLEAVETHEUNUSEDGLANDHOLESSEALED.

Ensurethattheelectricalconnectioncomplieswiththelocalelectricalrequirements.(seechapter4.6,

ElectricalConnections)



4.2INSTALLINGA9060HOXYGENPROBE

WeldaBSPorNPTsockettotheflueinasuitablepositionforfluegassensing.Forthecorrectsizeof

socketrefertoprobedatainchapter3.1.3.Theclosertothesourceofcombustionthesmallerwillbe

sensinglagtime,allowingbettercontrol.

Theprobehasatypicalresponsetimeoflessthanfourseconds,somostofthedelaytimeisnormally

thetransittimeofthegasfromthepointofcombustiontothepointofsensing.

Model9060ZManual



16





Probescanbemountedatanyangle.However,iftheprobeistobemountedonaverticalductwall,it

isbettertoangletheprobe(approx.15°)downtoavoidprocesscondensationinsidethecoldendof

theprobe. Ifthere areanyparticulates intheflue gas, afilter canbeomitted by pointingtheprobe

verticallydownwards.Otherwisethetransmittercanbeconfiguredtoautomaticallypurgethefilters

,

ortheycanbereplaced

periodically.

OxygenProbeMounting









CAUTION

Itis important thatthere isnoair inleakageupstreamof theoxygensensingpoint otherwise

therewillbeahighoxygenreading.

Iftheprobeistobeinstalledonabendintheflue,itisbestlocatedontheoutercircumference

ofthe bendto avoiddeadpocketsofflue gasflow. Whilethe standard9060pr

obewith a‘U’

length of 250 mm (10”) will suit most low temperature flue applications, it is occasionally

necessarytohavealongerprobewiththesensingtipinthecentreofthefluegasstream.

Althoughitisrare,occasionallyaprobemaysenseoxygenvastly differentlyfromtheaverage

reading in the flue gas. If it occurs, then the probe should be moved, or a longer probe

installed.Thisphenomenonisnormallycausedbystratificationofthefluegas.

Model9060ZManual



17





4.3INSTALLINGTHEAUXILIARYTHERMOCOUPLE

Weld a 1/2 inch BSP mounting socket to the flue within about 300 mm (12”), and upstream of the

oxygen probe. The thermocouple should be of similar length to the oxygen probe to prevent flue

temperaturedistributionerrors.

Thethermocoupleshouldbeconnectedtoterminals7&8.Theseterminalswillnotbeavailableforan

auxiliarythermocoupleifasecondprobehasbeeninstalled.



4.4ASHIELDCONNECTIONS

All external wiring to the 9060Z transmitter should be shielded. Do not connect shields at the field

end. Simply clip off and insulate. There are two M4 earth screw terminals available in the 9060Z

transmitter. An extra terminal strip may be required to connect all shields together. This should be

suppliedbytheinstaller.

4.4BEARTHCONNECTION(PE)

ThePE(protectiveearth)inputconnectionmustbemadetotheearthstudontherighthandsideof

cabinet. The PE input connection must be the first connection onto the earth stud and it must be

securedbya separatenut andspringwasher.Allotherearthconnections(bondingconnections) can

bemadeoneitherofthetwoearthstudsinthebaseofthecabinet.

ThetransmitterMUSTbesecurelyearthed.



AssemblyofthePEandbondingconnectionsontheearthstud

4.5ELECTRICALCONNECTIONS

Allwiringshouldcomplywithlocalelectricalcodes.Theprintedcircuitboardsarefullyfloatingabove

earth.Theincomingsafetyearth(PE)mustbeconnectedtotheprimaryearthstudintherighthand

sideofthebasecabinet.

Thelocalfuseforthemainspowersupply,theisolationswitchandthesupplywirin

gmustallcomply

withtheelectricalsafetycodesandmustonlybeinstalledbyqualifiedtechnicians.Allearthandshield

connectionsshouldbeconnectedtotheearthscrewsinsidethecase.

Model9060ZManual



18





ConnectionDiagramfor9060ZTransmitterandoneortwo9060HHeatedSensors

Model9060ZManual



19





ConnectionDiagramfor9060ZTransmitterandoneortwo9060UL/UHUnheatedProbes



Model9060ZManual



20





• Themainspowermustbeeither100/110VACor220/240VACwithamainsfrequencyof50or60Hz

• The supply circuit must be fused to at least 10Amps and have a dual pole isolation switch within

easyaccessoftheoxygentransmitter.Theisolationswitchmustbemarkedastheisolationswitch

forthisequipment.Itisrecommendedthataseparateisolationswitchbeusedforeachtransmitter

sothatatransmittercanbeservicedindividually.

• Thepowersupplycablesmustbesuppliedandinstalledaccordingtolocalregulations

• The earth connection must comply with the local regulations must have a current carrying

capability

 equalorgreaterthanthesupplyfusecurrentrating

• The earth connection must be connected to the primary earth stud inside the transmitter on the

righthandside

• All other bonded earth connections from the external wiring must be connected to the primary

earthstud.

Alloperationsrelatingtheelectricalwiringandinstallationmustbecarriedoutbyqualifiedpersonsin

accordancewiththesafetyregulationsandthewiringrules.

NOTE:Thepowerswitchinthetransmittercanbeusedtoturnoffthetransmitter.Theremustbean

approved isolation device installed to provi

de complete isolation of the mains power to the

transmitter.Themainswiringterminalmustnotbeusedasandisconnectdevice.



4.6HEATERINTERLOCKRELAYS





HeaterSupplyInterlockConnectionforHeatedProbes

Ifasafetyinterlockisnotrequired,awiremustbeconnectedbetweenterminals10&11toenable–

• Theheatersonheatedprobes

• Processalarms

• Auto‐purgeandauto‐calchecking

• Runtimetimer

4.7CONNECTINGANOXYGENPROBECABLE

Connect the probe lead as shown in the following drawings. Unheated probe leads have integral

reference air tube. An adaptor has been supplied to connect this tube to quarter inch flexible PVC

tubing,fromtheairpumporreferenceairsupply.

CAUTION

Explosion protection for heated probes is achieved by switching the power to the probe heater off

wheneverthemainfuelvalveisclosed.

Theprincipleofsafetyisthatifthemainfuelvalveisopenthenmainflamehasbeenestablished.Withthis

primarysourceofignitionon,theprobeheatercanbesafelyswitchedon.Themostdanger

oussituationisif

fuel leaks into the combustion appliance when the fuel valve is closed. Whenpower is removed from the

mainfuelvalvetheheatershouldalsobeswitchedoff.

Toachievethisprotection,connectamainfuelvalvevoltagefreecontac

ttothe‘BURNERINPUT’terminals

10 & 11. When the main fuel valve is open, the voltage free contact should be closed. For installations

wherethereisnoriskofexplosion,connectalinkbetweenterminalsnumber10&11.

Page is loading ...

Teledyne 9060Z User manual

Brand: Teledyne

Model: 9060Z

Category: Oxygen Equipment

Type: User manual

Download PDF

report

Teledyne 9060Z User manual

Teledyne 9060Z User manual

Related papers

Other documents