Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual

Brand: Fritsch

Model: PULVERISETTE 1 premium Series

Type: Operating Instructions Manual

JAW CRUSHER

PULVERISETTE 1 premium line

Operang ins

trucons

Valid s

tarng with: 01.20XX/0001

Read the ins

trucons prior to performing any task!

Translaon of the original oper

ang instrucons

Version 02/2019 Index 001

Fritsch GmbH

Milling and Sizing

Indus

triestrasse 8

D - 55743 Idar-Oberstein

Telephone: +49 (0)6784/ 70-0

Fax: +49 (0)6784/ 70-11

Email: inf[email protected]

Internet: www.fritsch.de

Cercaons and CE c

onformity

Fritsch GmbH has been cered by the SGS-TÜV Saar GmbH.

An audit cered tha

t Fritsch GmbH conforms to the requirements of the

DIN EN ISO 9001:2015.

The enclosed Conformity Declaraon lists the guidelines the FRITSCH

instrument conforms to, to be able to bear the CE mark.

Cercaon

CE Conformity

Cercaons and CE c

onformity

- 3 -

Table of contents

Basic structure............................................................................... 6

2 Safety informaon and use........................................................... 8

2.1 Requirements for the user..................................................... 8

2.2 Scope of applicaon............................................................... 9

2.2.1 Operang principle............................................................. 9

2.3 Obligaons of the operator.................................................... 9

2.4 Informaon on hazards and symbols used in this manual... 10

2.5 Device safety informaon.................................................... 12

2.6 Protecve equipment.......................................................... 14

2.7 Hazardous points................................................................. 14

2.8 Electrical safety.................................................................... 14

2.8.1 General informaon.......................................................... 14

2.8.2 Protecon against restart.................................................. 14

3 Technical data.............................................................................. 16

3.1 Dimensions.......................................................................... 16

3.2 Weight.................................................................................. 16

3.3 Operang noise.................................................................... 16

3.4 Voltage, current consumpon, power consumpon........... 16

3.5 Electrical fuses..................................................................... 16

3.6 Material................................................................................ 16

3.7 Final neness....................................................................... 16

3.8 Protecon class.................................................................... 17

4 Installaon................................................................................... 18

4.1 Transport.............................................................................. 18

4.2 Unpacking............................................................................ 18

4.3 Seng up............................................................................. 19

4.4 Ambient condions.............................................................. 20

4.5 Aaching the funnel............................................................ 21

4.6 Electrical connecon............................................................ 22

4.6.1 Detecon of the direcon of rotaon............................... 22

5 Inial start-up.............................................................................. 23

5.1 Switching on......................................................................... 23

5.2 Funcon check..................................................................... 23

5.3 Switching o........................................................................ 23

6 Using the device........................................................................... 24

6.1 Comminuon of material to be crushed.............................. 24

6.1.1 Seng the gap width........................................................ 24

6.1.2 Adding material................................................................. 24

6.1.3 Dust extracon.................................................................. 25

6.1.4 Final neness.................................................................... 25

Table of contents

- 4 -

6.1.5 Adjusng the guide pla

te.................................................. 26

6.2 Selecng the crushing plates and lateral support walls....... 27

6.3 Replacing the crushing plates and support walls................. 28

6.3.1 Assembling the crushing plates........................................ 29

6.3.2 Replacing the crushing plate of the movable crushing

jaw..................................................................................... 31

6.3.3 Checking the gap width..................................................... 33

6.3.4 Aaching the support walls.............................................. 35

7 Accessories................................................................................... 38

7.1 Conversion for use with the dust exhaust system................ 38

7.2 Conversion kit for metal-free pre-crushing.......................... 39

7.2.1 Converng the funnel....................................................... 40

7.2.2 Converng the crushing plates and support walls............ 40

7.2.3 Converng the grinding opening blocks........................... 40

7.3 Crushing and grinding in combinaon with the Disk Mill

PULVERISETTE 13 premium line........................................... 42

8 Cleaning........................................................................................ 43

8.1 Grinding chamber................................................................ 43

9 Maintenance................................................................................ 45

9.1 Crushing plates..................................................................... 45

9.2 V-belt.................................................................................... 45

9.2.1 Replacing the V-belt.......................................................... 46

9.3 Lubricang the bearings...................................................... 47

10 Checklist for troubleshoong...................................................... 48

11 Disposal........................................................................................ 49

12 Guarantee terms.......................................................................... 50

13 Exclusion of liability..................................................................... 52

14 Safety logbook............................................................................. 54

15 Index............................................................................................. 55

Table of contents

- 5 -

1 Basic structure

In the following oper

ang instrucons, the designaons menoned

below are used together with the corresponding numbers.

1 Funnel

2 Guide pin, x

ed crushing jaw

3 Guide pin, guide plate

4 Crank, gap adjustment

5 Crank for kinemacs

6 External belt guard

7 Lid

8 Source material container

9 Main switch

Basic structure

- 6 -

2 Guide pin, x

ed crushing jaw

3 Guide pin, guide plate

4 Crank, gap adjustment

5 Crank for kinemacs

10 Block, grinding aperture

11 Support wall (both sides)

12 Crushing jaw, movable, compl.

13 Crushing jaw, xed, compl.

14 Pressure plate

15 Crushing jaw, x

16 Clamping strip

17 Crushing plate, xed

18 Guide plate

19 Crushing jaw, movable

20 Clamping strip

21 Crushing plate, movable

Basic structure

- 7 -

2 Safety in

formaon and use

2.1 Requirements for the user

This operang manual is intended for persons assigned with operang

and monitoring the Fritsch PULVERISETTE 1 premium line. The operang

manual and especially its safety instrucons are to be observed by all

persons working on or with this device. In addion, the applicable rules

and regulaons for accident prevenon at the installaon site are to be

observed. Always keep the operang manual at the installaon site of

the PULVERISETTE 1 premium line.

People with health problems or under the inuence of medicaon,

drugs, alcohol or exhauson must not operate this device.

The PULVERISETTE 1 premium line may only be operated by authorised

persons and serviced or repaired by trained specialists. All commis-

sioning, maintenance and repair work may only be carried out by techni-

cally qualied personnel. Qualied personnel are persons who, because

of their educaon, experience and training as well as their knowledge of

relevant standards, regulaons, accident prevenon guidelines and oper-

ang condions, are authorised by those responsible for the safety of the

machine to carry out the required work and are able to recognize and

avoid possible hazards as dened for skilled workers in IEC 364.

In order to prevent hazards to users, follow the instrucons in this

manual.

Malfuncons that impair the safety of persons, the PULVERISETTE 1 pre-

mium line or other material property must be reced immediately. The

following informaon serves both the personal safety of operang per-

sonnel as well as the safety of the products described and any devices

connected to them: All maintenance and repair work may only be per-

formed by technically qualied personnel.

This operang manual is not a complete technical descripon. Only the

details required for operaon and maintaining usability are described.

Fritsch has prepared and reviewed this operang manual with the

greatest care. However, no guarantee is made for its completeness or

accuracy.

Subject to technical modicaons.

Safety in

formaon and use

- 8 -

2.2 Scope of applic

aon

The PULVERISETTE 1 premium line is a jaw crusher for pre-crushing hard

and brile material samples from the elds of mining and metallurgy,

geology and mineralogy, the chemical, glass and ceramic industry, or

rocks and soils.

The feed size is maximum 95 mm.

The nal neness that can be achieved is between about 15 mm and 0.3

mm, depending on the seng.

The jaw crusher described here is an equipment item for applicaons in

industrial environments.

The device may only be used for this purpose.

2.2.1 Operang principle

The materials are crushed in a crushing chamber, created by two support

walls (11), an adjustable, xed crushing plate (17) and a swinging, mov-

able crushing plate (21). The movable crushing jaw (12) is driven by a

ywheel. Due to its special moon sequence, the material to be crushed

is pulled into the crushing chamber and the crushed material is protected

from geng jammed. This material exits the crushing chamber through

the adjustable discharge gap and is collected in the source material con-

tainer (8).

2.3 Obligaons of the operator

Before using the PULVERISETTE 1 premium line, this manual is to be care-

fully read and understood. The use of the PULVERISETTE 1 premium line

requires technical knowledge; only commercial use is permied.

The operang personnel must be familiar with the content of the oper-

ang manual. For this reason, it is very important that these persons

actually receive the present operang manual. Ensure that the operang

manual is always near the device.

The PULVERISETTE 1 premium line may exclusively be used within the

scope of applicaons set down in this manual and within the framework

of guidelines put forth in this manual. In case of non-compliance or

improper use, the customer assumes full liability for the funconal capa-

bility of the jaw crusher and for any damage or injury arising from failure

to full this obligaon.

By using the PULVERISETTE 1 premium line the customer agrees with this

and recognizes that defects, malfuncons or errors cannot be completely

excluded. To prevent risk of damage to persons or property or of other

direct or indirect damage, resulng from this or other causes, the cus-

tomer must implement sucient and comprehensive safety measures for

working with the PULVERISETTE 1 premium line.

Safety in

formaon and use

- 9 -

Neither compliance with this manual nor the c

ondions and methods

used during installaon, operaon, use and maintenance of the PULVERI-

SETTE 1 premium line can be monitored by Fritsch GmbH. Improper exe-

cuon of the installaon can result in property damage and thus

endanger persons. Therefore, we assume absolutely no responsibility or

liability for loss, damage or costs that result from errors at installaon,

improper operaon or improper use or improper maintenance or are in

any way connected to these.

The applicable accident prevenon guidelines must be complied with.

Generally applicable legal and other obligatory regulaons regarding

environmental protecon must be observed.

2.4 Informaon on hazards and symbols used in this manual

Safety informaon in this manual is designated by symbols. Safety infor-

maon is introduced by keywords that express the extent of the hazard.

DANGER!

This s

ymbol and keyword combinaon points out a

directly hazardous situaon that can result in death or

serious injury if not avoided.

WARNING!

This s

ymbol and keyword combinaon points out a pos-

sibly hazardous situaon that can result in death or

serious injury if not avoided.

CAUTION!

This s

ymbol and keyword combinaon points out a pos-

sibly hazardous situaon that can result in slight or

minor injury if not avoided.

NOTICE!

This s

ymbol and keyword combinaon points out a pos-

sibly hazardous situaon that can result in property

damage if not avoided.

To call aenon t

o specic hazards, the following symbols are used in the

safety informaon:

Safety in

formaon

Special safety in

formaon

Safety in

formaon and use

- 10 -

DANGER!

This s

ymbol and keyword combinaon points out a

directly hazardous situaon due to electrical current.

Ignoring informaon with this designaon will result in

serious or fatal injury.

DANGER!

This s

ymbol and keyword combinaon designates con-

tents and instrucons for proper use of the machine in

explosive areas or with explosive substances. Ignoring

informaon with this designaon will result in serious

or fatal injury.

DANGER!

This s

ymbol and keyword combinaon designates con-

tents and instrucons for proper use of the machine

with combusble substances. Ignoring informaon with

this designaon will result in serious or fatal injury.

WARNING!

This s

ymbol and keyword combinaon points out a

directly hazardous situaon due to movable parts.

Ignoring informaon with this designaon can result in

hand injuries.

WARNING!

This s

ymbol and keyword combinaon points out a

directly hazardous situaon due to hot surfaces.

Ignoring informaon with this designaon can result in

serious burn injuries due to skin contact with hot sur-

faces.

Safety informaon can refer to specic, individual procedure instrucons.

Such safety informaon is embedded in the procedure instrucons so

that the text can be read without interrupon as the procedure is being

carried out. The keywords described above are used.

Safety informaon in the procedure

instrucons

Safety in

formaon and use

- 11 -

Example:

1. Loosen scr

ew.

CAUTION!

Risk of en

trapment at the lid.

Close the lid carefully.

3. Tighten screw.

This symbol emphasises useful p

s and recommenda-

ons as wells as informaon for ecient operaon

without malfuncon.

To emphasise procedure ins

trucons, results, lists, references and other

elements, the following designaons are used in this manual:

Designaon Explanaon

1., 2., 3. ...

Step-by-step procedure instrucons

Results of steps in the procedure

References to secons in this manual and r

ele-

vant documentaon

Lists without a specic or

der

[Buon] Operang elemen

ts (e.g. push buon, switch),

display elements (e.g. signal lamps)

‘Display’ Screen elements (e.g. buons, funcon k

assignment)

2.5 Device safety in

formaon

n Only use original accessories and original spar

e parts. Failure to

observe this instrucon can compromise the safety of the machine.

n Accident-proof conduct is to be strictly followed during all work.

n Comply with all currently applicable naonal and internaonal acci-

dent prevenon guidelines.

Tips and r

ecommendaons

Further designaons

Please observe!

Safety in

formaon and use

- 12 -

CAUTION!

ear hearing protecon!

If a noise level of 85 dB(A) is reached or exceeded, ear

protecon should be worn to prevent hearing damage.

WARNING!

The ma

ximum accepted concentraon (MAC) levels of

the relevant safety guidelines must be observed; if nec-

essary, venlaon must be provided or the machine

must be operated under an extractor hood.

DANGER!

Explosion haz

ard!

– When crush oxidizable substances, e.g. metals or

coal, there is a risk of spontaneous combuson

(dust explosion) if the share of ne parcles

exceeds a certain percentage. When crush these

kinds of substances, special safety measures must

be taken and the work must be supervised from a

specialist.

– The jaw crusher is not explosion protected and is

not designed to grind explosive materials.

n Do not r

emove the informaon signs.

NOTICE!

Immedia

tely replace damaged or illegible informaon

signs.

n Unauthorised alt

eraon of the PULVERISETTE 1 premium line will

void Fritsch's declaraon of conformity to European direcves and

void the guarantee.

n Only use the PULVERISETTE 1 premium line when it is in proper

working order, as intended and in a safety- and hazard-conscious

manner adhering to the operang manual. In parcular, immediately

recfy any malfuncons that could pose a safety hazard.

n If, aer reading the operang manual, there are sll quesons or

problems, please do not hesitate to contact our specialised per-

sonnel.

Safety in

formaon and use

- 13 -

2.6 Pr

otecve equipment

Protecve equipmen

t is to be used as intended and may

not be disabled or removed.

All protecve equipment is to be regularly checked for

integrity and proper funconing.

The jaw crusher is equipped with a comprehensive safety system:

n The funnel (1) is pr

otected against manipulaon by its zigzag-shaped

material guide.

n The source material container (8) must be inserted. A locking mecha-

nism keeps it closed during operaon and prevents the jaw crusher

from being opened aer start-up.

n The source material container (8) prevents the lid (7) from being

opened during operaon.

n At the same me, a sensor monitors the opening of the lid (7).

2.7 Hazardous points

n Crushing haz

ard when closing the lid (7)!

2.8 Electrical safety

2.8.1 General informaon

n The ja

w crusher is switched on and o using the main switch (9).

– Push the main switch (9) to the start posion

à the ja

crusher is ready for operaon within a few seconds.

– Aer stopping the crushing process with the Stop buon, the

jaw crusher can be switched o with the main switch (9) in the

stop posion

n The ja

w crusher has a motor protecon switch adapted to the mains

voltage (in accordance with the type plate), which is integrated in the

main switch.

In the event of an overload or a defecve motor or cable, the motor

protecon switch automacally disconnects the unit from the power

supply. Aer eliminang the fault, the device can be switched back

on again using the main switch (9).

2.8.2 Pr

otecon against restart

In the event of a power failure during operaon, the jaw crusher comes

to a stop: this happens aer about 3 seconds.

When the power supply is restored, the jaw crusher does not start up.

Safety in

formaon and use

- 14 -

n The ja

w crusher is secured against restarng.

n Press the Start buon to connue the crushing process.

Safety in

formaon and use

- 15 -

3 Technical data

3.1

Dimensions

55 x 90 x 106 cm (width x depth x height)

3.2 Weight

net 320 kg, gross 355 kg

3.3 Operang noise

Emissions value of workplace according to DIN EN ISO 3746:2005 LPa =

83 dB(A). The noise level measurement was conducted with the grinding

stock: gravel, grain size 20-60 mm.

3.4 Voltage, current consumpon, power consumpon

The device can be operated with the following mains voltages:

n Thr

ee phase alternang current 230V ± 10%, 10A, 3.49kW

n Three phase alternang current 400V ± 10%, 5A, 3.49kW

Transient overvoltage according to overvoltage category II permied.

3.5

Electrical fuses

n The electric

al fuse is integrated in the main switch (9).

3.6 Material

Feed size:

approx. 95 mm

Throughput:

250 kg/h

Depending on the set gap width.

3.7 Final neness

The nal neness depends on the set gap width. It is between 0.3 mm

and 15 mm.

Technical data

- 16 -

3.8 Pr

otecon class

IP 44

Technical data

- 17 -

4 Ins

tallaon

WARNING!

The w

eight of the jaw crusher is 320 kg.

4.1 Transport

The de

vice is delivered on a transport pallet with a wooden cover. We

recommend using a forkli or pallet truck for transporng the packed

device.

DANGER!

Do not s

tep under the transport pallet during transport.

WARNING!

Impr

oper liing can lead to personal injury or property

damage. The machine is only to be lied with suitable

equipment and by qualied personnel.

The guarantee excludes all claims for damage due to improper transport.

4.2 Unpacking

n Pull out the nails tha

t fasten the cover to the transport pallet. The

cover is the wooden box that has been placed over the transport

pallet.

n Li the cover o of the transport pallet.

CAUTION!

Crushing haz

ard!

Always li with 2 persons.

n Compar

e the contents of the delivery with your order.

Installaon

- 18 -

4.3 Seng up

DANGER!

During se

t-up work, do not enter the area below the

raised device.

To set up of the jaw crusher, you require a crane or other suitable trans-

port equipment, and a carrying strap (F) (not included in the scope of

delivery) with a length of at least 80 cm.

NOTICE!

Not

e the load-bearing capacity of the carrying strap!

Tool

m Box wrench, size 16/17

NOTICE!

The lid (7) c

annot be opened as long as the carrying

links (G) are sll mounted on the jaw crusher.

1. The ja

w crusher is aached to the transport pallet from below

using 3 hexagon screws. Undo the screws with the size 17 mm box

wrench (m)

2. Guide the c

arrying strap (F) through the holes of the carrying links

(G).

3. Aach the c

arrying strap (F) to a crane or a similar device.

4. Y

ou can now move the jaw crusher to the desired locaon.

Set down the jaw crusher on a at and rm surface (the ground or

a sturdy workbench). You can also screw it onto a base plate (a

pallet or similar).

5. R

emove the carrying strap (F) and remove the transport links (G)

using the size 16mm box wrench provided (m).

Installaon

- 19 -

4.4 Ambient c

ondions

WARNING!

Mains v

oltage!

– The device may only be operated indoors.

– The surrounding air may not carry any electrically

conducve dust.

– Maximum relave humidity 80% for temperatures

up to 31°C, linearly decreasing down to 50% rela-

ve humidity at 40°C.

n The r

oom temperature has to stay between 5 - 40°C.

n Altudes up to 2000 m

n Degree of polluon 2 according to IEC 664.

Installaon

- 20 -

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Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual

Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual

Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual

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