Everbilt EFSUB10-122HD Installation guide

Type
Installation guide
THANK YOU
We appreciate t
he trust and confidence you have placed in Everbilt through the purchase of this pump. We strive to continually create quality
products designed to enhance your home. Visit us online to see our full line of products available for your home improvement needs. Thank you for
choosing Everbilt!
Item #100
1 092 349,
1001 092 255, 1001 092 261,
1001 092 264, 1001 092 483,
1001 092 258, 1001 092 273
Model #EFSUB5-122HD,
EFSUB5-123HD, EFSUB7-122HD,
EFSUB7-123HD, EFSUB10-122HD,
EFSUB10-123HD, EFSUB10-253HD
USE AND CARE GUIDE
4 IN. SUBMERSIBLE PUMP
(TWO AND THREE WIRE, ½ - 1HP, 60 HZ)
Questions, problems, missing parts? Before returning to the store,
call Everbilt Customer Service
8 a.m. - 6 p.m., EST, Monday-Friday
1-844-883-1872
HOMEDEPOT.COM
2
Table of Contents
Table of
Contents .......................................................... 2
Safet
y Information ......................................................... 2
Warranty .........................................................................
3
Pre-Installation ..............................................................
3
Wiring Conn
ections ....................................................... 5
Installation .....................................................................
8
Wire Splicing
............................................................................8
Power Supply
Wire INstallation ................................................9
Pump Installation
...................................................................10
Initial Start-Up/New Wells
......................................................10
Connecting to
the Tank/Water System ..................................11
Troubleshooting ..........................................................
13
Safety Information
IMPORTANT SAFETY I
NSTRUCTIONS
SAVE THESE INSTRUCTIONS
– This manual contains important
instructions that must be followed during installation, operation,
and maintenance of this pump. Also familiarize yourself with the
following safety symbols and their meanings:
DANGER: Indicates a h
azard which, if not avoided, will
result in d
eath or serious injury.
WARNING: Indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a haz
ard which, if not avoided, could
result in minor
or moderate injury.
NOTICE: Addresses practices not related t
o personal injury.
Carefu
lly read and follow all safety instructions in this
manual and on the pump.
Keep safety labels in good condition. Replace missing or
damaged safety labels.
1. Install the pump according to all plumbing, pump and
well code requirements.
2. Test well water for purity before using the well. Call
your local health department for testing procedures.
3. During installation, keep the well covered as much as
possible to prevent leaves and foreign matter from
falling into the well. Foreign objects in the well can
contaminate the water and cause serious mechanical
damage to the pump.
4. Pipe joint compound can cause cracking in plastics.
Use only Teflon tape when sealing joints in plastic
pipe or connecting pipe to thermoplastic pumps.
WARNING: Californi
a Proposition 65 Warning: This
product and r
elated accessories contain chemicals known
to the State of Ca
lifornia to cause cancer, birth defects or
other reproductive harm.
WARNING: R
isk of hazardous pressure. Under certain
conditions, subm
ersible pumps can develop extremely high
pressure. Install a pressure relief valve capable of passing
entire p
ump flow at 75 PSI (517 kPa) when using an air over
water pressu
re tank. Install a pressure relief valve capable
of passing entire pump flow at 100 PSI (690 kPa) when
using a pr
e- charged pressure tank.
WARNING: Risk of electric shock. Can shock, burn or
kill. To avoid dangerous or fatal electric shock hazard, use
the pump on
ly in a water well.
WARNING: R
isk of electric shock. Can shock, burn or
kill.
Do not install this pump in any pond, river, or other
open body of water that could be used for swimming or
recreati
on. Do not swim, wade or play in a body of water in
which a submersi
ble pump has been installed.
WARNING: Install, gr
ound, and wire the pump according
to loc
al code and National Electrical Code requirements.
WARNING: Disc
onnect electrical power supply before
installi
ng or servicing the pump.
WARNING: Make sur
e line voltage and frequency of
power supp
ly match the motor nameplate voltage and
frequency.
CAUTION: Risk of Flooding: Can cause personal injury
and/or property damage. Do not allow pump, pressure tank,
piping,
or any other system component containing water to
freeze. Freezing may
damage the system, leading to injury
or flooding. Allowing the pump or system components to
freeze wi
ll void the warranty.
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Safety Information (continued)
IMPORTANT EL
ECTRICAL GROUNDING INFORMATION
WARNING: R
isk of electric shock. Can shock, burn, or kill. To reduce the risk of electrical shock during pump operation, ground and bond
the pump and m
otor as follows:
A. To re
duce risk of electrical shock from metal parts of the assembly other than the pump, bond together all metal parts accessible at the well
head (including metal discharge pipe, metal well casing, and the like). Use a metal bonding conductor at least as large as the power cable
conductors runni
ng down the well to the pump’s motor.
B. Clamp or wel
d (or both if necessary) this bonding conductor to the grounding means provided with the pump, which will be the equipment-
grounding terminal, the grounding conductor on the pump housing, or an equipment-grounding lead. The equipment-grounding lead, when
provid
ed, will be the conductor having green insulation; it may also have one or more yellow stripes.
C. Ground the pu
mp, motor, and any metallic conduit that carries power cable conductors. Ground these back to the service by connecting a
copper conductor from the pump, motor, and conduit to the grounding screw provided within the supply-connection box wiring compartment.
This conductor m
ust be at least as large as the circuit conductors supplying the pump.
Warranty
The manufactur
er warrants to the original consumer purchaser (“Purchaser” or “You”) that its products are free from defects in material
and workmanship for a period of thirty-six (36) months from the date of the original consumer purchase. If, within thirty-six (36) months
from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at the manufacturer’s
option, subject to the terms and conditions set forth herein. Note that this limited warranty applies to manufacturing defects only and not
to ordinary wear and tear. All mechanical devices need periodic parts and service to perform well. This limited warranty does not cover
repair when normal use has exhausted the life of a part or the equipment.
The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on
purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of original
purchased product only, not replacement product (i.e. one warranty replacement allowed per purchase). Purchaser pays all removal,
installation, labor, shipping, and incidental charges.
For parts or troubleshooting assistance, DO NOT return the product to your retail store - contact Everbilt Customer Service at 1-844-883-
1872.
Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it
was purchased or to the factory immediately after the discovery of any alleged defect. The manufacturer will subsequently take corrective
action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty
expires. Warranty is not transferable and does not apply to products used in commercial/rental applications.
Pre-Installation
BEFO
RE YOU BEGIN – SELECTING THE CORRECT PUMP
Before you remove and reinstal
l your submersible well pump, it is important to review your well condition and the pumps capabilities.
WELL LOG INFORMATION
The driller that drilled your well should have given you a ‘well log’ summarizing the:
Depth that the well was drilled, i.e. 170 ft. from the surface
Depth to what level the water rose in well, i.e. 130 ft. from the surface
Depth to what level the water dropped to with the test pump pumping in your well, i.e. dropped 20 ft. to 150 ft. from the surface (130 ft.
- see B plus 20 ft.) when pumping continuously
The gallons per minute your pump pumped, i.e. 10 GPM
In some counties this information is recorded at the health office or other offices of the county and/or the driller may have retained the
information in the driller’s file. You need a copy of the well log or this information from the well log. If you cannot find the well log, you will
need to drop a weighted string in the well to:
Record the depth when it hit the bottom of the well.
The depth at which water is standing in the well, i.e. the length of string from the weighted end of the string that is wet. Your pump
needs to be installed 5 ft. above the bottom of the well and 15-20 ft. below the surface of the water column in the well.
4
Pre-Installation (continued)
4 IN. P
UMP DESIGN AND OPTIMUM PERFORMANCE
The 4 in. submersible well pumps sold in retail
outlets are designed to pump 10 gallons per minute (10 GPM), which is the average size
home’s use of water per minute. Larger homes will require larger pumps. 4 in. pumps are built with multiple pumping stages, i.e., 6-10
stages, each lifting water to the next stage and to your application. Typically, the deeper the well, the more stages and more motor
horsepower are required to lift the water. The impellers rotating in each stage need to operate in the middle of the stage. Operating above
or below middle may cause the impeller to rub on other stage components, either shortening pump life and/or using excess energy (amp
draw).
PROPER 4 IN. PUMP SELECTIO
N
The proper well depth and
horsepower for 10 GPM 4 in. submersibles are as follows:
HP GPM PUMP DEPTH
IN WELL
1
/
2
1
0
60
-1
00
ft.
3/
4
1
0
1
00
-17
5
f
t
.
1
1
0
17
5
-2
50
f
t
.
NOTE: In irrigati
on applications, i.e. small farms, the stages are designed to pump 20 GPM and the depth of water as follows:
HP GPM PUMP DEPTH
IN WELL
1 2
0
VOLTAGE
4 in. submersible pumps are offered in 230V. Be sure the volta
ge of the pump you select matches the voltage of the well.
NUMBER OF PUMP WIRES A
ND CONTROL BOXES
4 in. pumps are offered in eit
her 2 wire or 3 wire (the number of wires running from the pump motor).
2-wire motors have 3 wires running from the motor - 2 to provide electric service and 1 ground wire. The motor controls are in the
motor in the well.
2-wire motors are typically used in wells less than 300 ft. in depth and 3-wire motors are used in deeper depths.
Some users prefer their motor controls be readily available for service (3-wire and control box mounted near tank), while others
find it unnecessary.
3-wire motors have 4 wires running from the motor - 3 to provide electric service and 1 ground wire. These motors require a motor
control box mounted on the wall near your water tank.
3-wire installations will be more expensive. For example, your wire has more strands in it (4 vs. 3) and they are sold separately.
NOTE: Control box voltag
e and horsepower must match pump voltage and horsepower.
PUMP
CONTROL BOX
HP
V
OLTAGE HP
V
OLTAGE
1
/
2 2
30
1
/
2 2
30
3/
4 2
30
3/
4 2
30
1 2
30
1 2
30
CONFIRMATION OF SELECTION
Knowing the ab
ove and prior to removing and reinstalling your 4in. pump, please confirm the following:
The correct HP for the depth the pump will sit in the well.
The correct GPM (gallons per minute) for your well.
The correct voltage.
The correct number of wires.
The correct control box (if applicable).
60
-1
00
ft.
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Pre-Installation (continued)
PLANNING INSTALLATION
Inspect the
pump and motor for delivery damage. Report any damage immediately to the shipping carrier or to your dealer.
The well driller should thoroughly develop the well (that is, pump out all fine sand and foreign matter) before the pump is installed. See the
Initial Start-Up section of this document.
Pump performance is based on pumping clear, cold, liquid water with no entrained air. Warranty is void in the following conditions:
If the pump has pumped excessive sand – excessive sand can cause premature wear to pump.
If water is corrosive.
If entrained gas or air are present in the water being pumped – these can reduce flow and cause cavitation which can damage pump.
If pump has been operated with discharge valve closed – severe internal damage will result.
Install the pump at least 15 to 20 ft. (4.5 to 6 M) below the lowest water level reached with the pump running (lowest draw-down water
level), and at least 5 ft. (1.5M) above the bottom of the well.
GRO
UNDING THE PUMP
WARNING: Risk of el
ectric shock. Can shock, burn or kill. Permanently ground the pump, motor, and control box before connecting the
power supply to the motor.
Ground the pu
mp and motor in accordance with the local codes and ordinances. Use a copper ground wire at least as large as wires
carrying current to motor.
The motor is supplied with a copper ground wire. Splice this ground wire to a copper conductor that matches motor wire size specified in
Wiring Connections for wire splicing instructions.
Permanently ground the pump, motor and control box before connecting the power cable to power supply. Connect the ground wire to the
approved ground first and then connect to the equipment being installed.
Do not ground to a gas supply line.
WARNING: Risk of el
ectric shock and fire. Can shock, burn or kill. If using a drop wire larger than No. 10 (5.5 mm
2
) (for exampl
e, No. 8
(8.4mm
2
) wire) between the pum
p and control box, run wire to a separate junction box. Connect the junction box to the control box with a
No. 10 (5.5 mm
2
) or smal
ler wire (depending on amp rating of the pump). For more information, contact your local code officials.
Wiring Connections
All wiring must
meet National Electrical Code or Canadian Electrical Code and local code requirements. Use only copper wire when making
connections to pump and control box.
To avoid over-heating wires and excessive voltage drop at the motor, ensure the wire size is at least as large as the size listed in the
following tables for your horsepower pump and length of wire run.
NOTICE: When built-in overheating protection is not provided, use with an approved overload equipped motor control that matches motor input in full
load amps. Select or adjust overload element(s) in accordance with control instructions. When built-in overheating protection is provided, use with an
approv
ed motor control that matches motor input in full load amperes.
Recom
mended Fusing Data - 60 Hz., Single Phase, 3 Wire
Submer
sible Pump Motors
Recom
mended Fusing Data - 60 Hz., Single Phase 2 Wire
Submer
sible Pump Motors
HP
HP
V
olt
s Fuse Size
Sta
n
d
D
ua
l
.B.
1
/
2 2
30
1
5
1
0
1
5
3/
4 2
30
2
5
1
5
2
0
1 2
30
30
1
5
2
5
HP
Volt
s
V
olt
s
Volt
s
Fuse S
ize
Sta
n
d
D
ua
l
.B.
1
/
22
30
1
5
1
0
1
0
3/
42
30
1
5
1
0
1
5
1
230
20
15
20
6
Wiring Connections (continued)
INSTALL
ATION WIRING - SINGLE PHASE, 3 WIRE
WARNING: For motors of 1-1⁄2 HP and above, use a magnetic starter to avoid damage to the pressure switch. Consult factory for wiring
information.
WARNING: Risk of el
ectric shock. Can shock, burn, or kill.
Ensure the grou
nd control box, all metal plumbing, and motor frame with copper wire are in compliance with local codes. Use a ground
wire at least as large as the wires supplying power to the motor.
Permanently close all unused openings in this and other equipment.
Disconnect power to the control box before working on or around the control box, pipes, cable, pump, or motor.
Copper Cable Length in Ft. (Service to Motor) G-Series Motors: 1 Ph, 2-Wire Cable, 60 Hz. Wire Size
HP
V
olt
Wire S
ize, AWG
14
12
10
8 6 4 3 2 1 0 00
0.5
230 466 742 1183 1874 2915 4648 5843 7379 9295 11733
0.75
230 353 562 891 1420 2210 3523 4429 5594 7046 8895 11222
1
230 271 430 686 1087 1692 2697 3390 4281 5394 6808 8590
Copper
Cable Length in Ft. (Service to Motor) G-Series Motors: 1 Ph, 3-Wire Cable, 60 Hz. Wire Size
HP
V
olt
Wire S
ize, AWG
14
12
10
8 6 4 3 2 1 0 00
0.5
230 359 571 912 1444 2246 3581 4502 5685 7162 9040
230 281 447 713
1129 1757 2800 3521 4446 5601 7070 8920
1
230 233 371 592 937 1458 2324 2921 3689 4648 5867 7402
All cable length
s meet NEC for jacketed 60°C copper cable. Based on 3-Wire Induction Run requirements; Capacitor Run requirements may
vary. Local code requirements may vary. For aluminum cable, go up two sizes from the chart (for example, if the chart calls for No. 10 AWG
(6mm
2
) for cop
per, go to No. 8 AWG (10mm
2
) for aluminum; th
e smaller the number, the larger the cable). Use oxidation inhibitors on the
connections.
CONTROL BOX INSTALLATION
To be sure that starting relay will function and that overload will not “nuisance trip”, install a control box vertically with top side up.
Wire the control box as shown in the figures below. A 3-wire pump will not operate without a control box. Operation without a control box
will burn out a 3-wire motor. Installation must include circuit and component protection which meets local code and United States National
Electrical Code requirements.
If the main overload trips, look for:
1. Shorted Capacitor
2. Voltage Problems
3. Overloaded or locked pump
0.75
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Wiring Connections (continued)
M
atch the motor to the control box as shown below:
HP
V
olt
age
Motor
No.
Contro
l Box No.
1/2 230
FM4300531
A
-0
1 FM005CB-IR2-01
3/4 230
FM4300731
A
-0
1 FM007CB-IR2-01
1 230
FM4301031
A
-0
1 FM010CB-IR2-01
3
-wire quick disconnect box. Follow color coding when
con
necting control box (Yellow to Y, Red to R, Black to B)
Sing
le phase, 2-wire connections. 2-wire pumps have two
power
supply wire (Black) and one ground wire (Green). Control
box is
not required. This is correct connection information for
11
5 and 230 volt 2-wire motors only
115V
or
230V Line
Ground
Sub.
Motor
Control
Fused
disconnect
switch
Pressure
switch
W
el
l
casing
Ground
Red
Black
Yellow
L1
L1
L2 R Y B
M1
L2
M2
{
Bl
ack
Black
T
o L
ine
L1
M1
L2
M2
Fu
sed
Disconnect
Switch
Ground
(Green)
{
W
el
l
casing
Pr
essure
switch
Gr
ound
8
Installation
WIRE SPLI
CING
Splice wire to motor leads. Use only copper w
ire for connections to pump motor and control box.
TAPED SPLICE (Wire sizes No. 8 (8.4mm
2
) and
larger):
1. Cut off the motor leads. Stagger the lead and wire length so that second lead is 2 in. (50 mm) longer than first lead and third lead
is 2 in. (50 mm) longer than the second.
2. Match colors and lengths of wires to colors and lengths of motor leads.
3. Trim insulation back 1/2 in. (13 mm) from the cable ends and motor lead ends.
4. Insert motor lead ends and cable ends into a butt
connector. Match the wire colors between the supply wires
and motor leads.
5. Using crimping pliers, indent the butt connector lugs.
6. Cut “Scotchfil” electrical insula
tion putty into three equal parts and form tightly around the butt connectors. Ensure the Scotchfil
overlaps the insulated part of the wire.
7. Using #33 Scotch tape, wrap each joint tightly. Cover the
wire for about 1-1⁄2 in. (38 mm) on each side of the joint.
Make four passes with the tape. When finished you should
have four layers of tape tightly wrapped around the wire.
Press edges of tape firmly down against the wire.
NOTICE: Sinc
e the tightly wound tape is the only means of keeping
water out of the s
plice, the efficiency of the splice will depend on the
care used in wrapping the tape.
NOTICE: For wire sizes
larger than #8, (7 mm
2
) use a so
ldered joint
rather than Scotchfil putty.
HEAT SHRINK
SPLICE (For Wire Sizes #14, 12, and 10 AWG, or 2, 3, and 5.5 mm
2
)
1. Remove 3/8 in. (9.5 mm) insula
tion from the ends of the motor leads and power supply wires.
2. Put plastic heat shrink tubing over the motor leads
between the power supply and motor.
3. Match wire colors and lengths between the power supply and motor.
4. Insert the supply wire and lead ends into the butt
connector and crimp. Match the wire colors between the
power supply and the motor. Pull the leads to check
connections.
B
utt Connector
1/2"
(12.7mm)
I
ndent here
Notch
Co
mpleted Spice
A
l
ternate Method
twist and solder
Co
nnector
Heat Shrink Tubing
I
ndent here
B
utt Connector
1/2"
(12.7mm)
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Installation (continued)
5. Center the tubi
ng over the butt connector and apply heat
evenly with a torch (a match or lighter will not supply
enough heat).
NOTICE: Keep the torch moving. Too much concentrated
h
eat may damage the tubing.
MECHANICAL
SPLICE KIT WITH PLASTIC INSULATORS (for 14, 12 and 10 Gauge AWG Wire, or 2, 3 and 5.5 mm
2
wire)
1. Cut off motor leads. Stagger the lead and wire length so that the second lead is 4 in. (101.6 mm) longer than the first lead and the
third lead is 4 in. (101.6 mm) longer than the second.
2. Cut off wire ends. Match colors and lengths of the power supply wires to colors and lengths of the motor leads.
3. Trim insulation back 1/2 in. (13 mm) from the cable ends and motor lead ends.
4. Unscrew plastic caps from insulators. Place a cap and a
neoprene gasket sleeve on each wire end to be spliced.
Slide the insulator body onto one wire end.
5. Insert the wire
end into the butt connector and crimp.
Match cable and motor wire colors.
6. Center the insul
ator body over splice and slide the
neoprene sleeves into the body as far as they will go.
Screw caps onto the insulator body and tighten by hand
for a strong, waterproof splice.
POWER SUPPLY WIRE INSTALLATION
1. To test submersible, momentarily (no more than 30 seconds)
connect it to the proper power supply. Power supply frequency and
voltage must match the motor nameplate frequency and voltage to within ±10%.
2. Fasten the power supply wire leads securely to the pump discharge section; leave 4-5 in. (100-125 mm) of slack in the leads at
this point.
3. Securely fasten the leads to the plastic pipe within 6 in. (150 mm) of the pump discharge section. Use centering guides to protect
wire and pipe from rubbing the well casing.
4. Connect the copper ground wire to the motor bracket. Ground wire must be at least as large as wires supplying current to the
motor. Consult local codes for grounding information.
5. Use only submersible power supply wires supplied by the pump manufacturer. When lowering the pump into the well, secure the
supply wires to the discharge pipe at 10 ft. (3.5 M) intervals with Scotch #33 electrical tape. Do not damage pump wires.
NOTICE: To avoid dropping the pump down the well or d
amaging cable or cable splices, NEVER allow the pump cable to support
the weight of the pump.
Co
nnector
Heat Shrink Tubing
In
sulator Body
End C
ap
Gasket
1/2"
12.
7mm 12.7mm
1/
2"
B
utt Connector
or Crimp or Solder
Ga
sk
et
sleeve
in place
Cap screwed on
Insulator Body
centered over splice
10
Installation (continued)
PUMP INSTALLATIO
N
1. If a standard air
over water pressure tank is used, install two bleeder orifices about 2 ft. (6 M) apart. Orifices will automatically
charge the tank with air.
NOTICE: If
a pre-charged tank is used, DO NOT install bleeder orifices. If the pump and pre-charged tank are replacing a standard
tank system, r
emove bleeder orifices before installing a pump in a well.
2. To prevent losin
g the pump down the well, connect a safety rope strong enough to support the pump and drop pipe (minimum 5/16
in. (8 mm) twisted polypropylene or pronila rope) to the eyelet on the pump discharge. Tie off the other end of the safety rope
securely to the well seal, well cap or pitless adaptor.
3. The discharge outlet is 1-1⁄4 in. NPT threaded. Use 100 PSI rated polyethylene plastic pipe for installations up to 100 ft. (30.5 M)
depth. Use 160 PSI rated polyethylene plastic pipe for installation up to 220 ft. (67.1M) depth. For depths beyond 220 ft. (67.1 M),
use galvanized steel pipe for the entire drop pipe.
INITIAL START-UP
/NEW WELLS
CAUTION: NEVER operat
e the pump with the discharge valve completely closed. The pump can destroy itself if run with the discharge shut
off (“deadhe
aded”) and the warranty will be void.
CAUTION: To avoid sand-
locking the pump, follow the procedure below when starting the pump for the first time. NEVER start a pump with
the disc
harge completely open unless you have done this procedure first.
1. Connect a pipe
elbow, a short length of pipe and a gate valve to the pump discharge at the well head.
2. Mount a motor control box (3-wire pump) or fused disconnect switch (2-wire pump) in a permanently weatherproof place. Make
sure that controls will not be subjected to extreme heat or excess moisture.
3. Make sure controls are in the OFF position.
4. Connect motor leads and power supply wires to the motor control box or magnetic starter (see Wiring Diagrams). DO NOT START
THE PUMP YET.
5. Set the gate valve on the discharge 1/3 open. Start the pump.
6. Keep the gate valve at this setting while water pumps out onto the ground. Let it run until water is clear of sand or silt. (To check
solids in water, fill a glass from pump and let solids settle out).
7. When water is completely clear at 1/3 setting, open the gate valve to approximately two-thirds open and repeat this process.
8. When water is completely clear at 2/3 setting, open the gate valve completely and run the pump until water is completely clear.
9. Remove the gate valve for permanent installation near the tank. See the figures in the Connecting to the Tank/Water System
section of this manual.
10. Install a sanitary well seal or pitless adaptor unit, well unit, electrical conduit and surface piping according to local code
requirements that apply.
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Installation (continued)
CONNECTI
NG TO THE TANK/WATER SYSTEM
WARNING: Risk of hazardous pressure. Submersible pumps can develop very high pressure in some situations. To prevent tank blowup,
install a pressure relief valve able to pass full pump flow at 75 PSI (517kPa) when using an air over water pressure tank. Install a pressure
relief valve capab
le of passing entire pump flow at 100 PSI (690 kPa) when using a pre-charged pressure tank. Install this relief valve
between the pump and tank.
WARNING: Pipe joint compound can cause cracking in plastics. Use only Teflon tape on joints in plastic pipe.
NOTICE: Allowing the pump or pi
ping system to freeze may severely damage the pump and will void the warranty. Protect the pump and entire
piping system (including pressure
tank) from freezing.
PRE-CHARGED PRESSURE TA
NK HOOKUP
This diagram shows a typical submersible installation with a pre-charged tank installation:
NOTICE: Two-wire moto
rs do not use a control box. Run the motor wire from the pressure switch directly to the motor. See the Wiring instructions in
this manua
l.
NOTICE: Chec
k air pre-charge in the tank before starting the pump. Adjust the pre-charge to 2 PSI below the pump cut-in setting. (For example, a
pre-c
harge tank used with a 30-50 switch should be pre- charged with air to 28 PSI. Adjust the pre-charge by either adding or bleeding air through the
tire valv
e located on top of the tank. Check pre-charge annually and adjust as needed.
Te
mporary wiring
to control center or
electrical disconnect box
Control center
or
electrical
disconnect box
Pump in well
Gate valve
Temporary piping
Pump installation for
developing a well
12
Installation (continued)
Cut-In PSI Cut-Off PSI Pre-charge
Pressure
20 (138 kPa)
40 (276 kPa) 18 PSI
(124 kPa)
30 (207 kPa) 50 (345 kPa) 28 PSI
(193 kPa)
40 (276 kPa)
60 (414 kPa) 38 PSI
(262 kPa)
Co
ntrol box
(3 wire models only)
Electrical
Disconnect Box
Pre-Charged Tank
Ground Level
Conduit or Sleeve
Plastic Pipe
Adapter
Power Cable
Nylon Tape
Cable Splices
Centering Guide
Plastic Pipe Adapter
Pump
Splice Cables
Well Seal
(purchase separately)
Insulated/
Heated Box
To House
Service
Pressure Gauge
Relief Valve
Tank Tee
Union
Safety Rope
Check Valve
Pressure Switch
HOMEDEPOT.COM
13 Please contact 1-844-883-1872 for further assistance.
Troubleshooting
Symptom
Proba
ble Cause
Correct
ive Action
The motor will not start but
fuses do no
t blow.
There is no voltage at the fuse box. Replace blown fuses.
There is no volt
age at the pressure switch Replace the faulty pressure switch.
There is no volt
age at the control box Rewire the supply to the control box.
Cable or splices are bad.
Consult a licensed electrician or serviceman.
The control box
is incorrectly wired. Reconnect the control box correctly (see wiring
diagrams).
The fuses blo
w or overload
protector trips when the
motor starts.
The fuse or time delay fuse size is wrong. Check the fuse size against the Recommended Fusing
Data tables in the Wiring section of this manual. Install
the correct fuse or time delay fuse.
The wire size is too small.
Check the wire size against the tables in the Wiring
section of this manual. Install the correct size wire.
The starting ca
pacitor is defective or blown. Check the control box to see if starting capacitor has
blown out. Replace the starting capacitor.
The voltage is
either too low or high. Check that line voltage is within ±10% of the nameplate
rated voltage while the motor is running. If voltage
variation is greater than ±10%, call the power company to
adjust the voltage.
The cable leads
are not correctly connected to
the control box.
Check the control box wiring diagram against the
incoming power hookup. Check drop cable color coding.
Reconnect the drop cable so the cable color code
matches the motor lead color code.
There is a broken wire in the c
ontrol box. Examine all connections and wiring in the control box.
Disconnect the power and repair or replace the faulty
wire.
The pump or motor is stuck or binding.
Check for a locked rotor in the pump. If necessary, pull
the pump (make all possible above ground checks first). If
the pump is locked, replace it. Clean the well of all sand
or lime before reinstalling pump.
Fuses blow or o
verload
protector trips when the
motor is running.
The voltage is either too low or too high. Check that line voltage is within ±10% of the nameplate
rated voltage while the motor is running. If voltage
variation is greater than ±10%, call the power company to
adjust the voltage.
The ambient (at
mospheric) temperature is
high.
Check the temperature of the control box. Do not mount
the control box in direct sunlight.
Control box wit
h wrong voltage or horsepower
rating.
Compare voltage and horsepower on the motor nameplate
with those given on the control box nameplate or on the
circuit diagram inside the control box cover. Replace the
control box if the numbers do not match.
The wire size is too small.
Check the wire size against the table in the Wiring section
of this manual. Install the correct size wire.
Cable splices or motor leads grounded,
shorted, or ope
n.
Consult a licensed electrician or qualified serviceman. Do
not attempt to disassemble the pump or motor.
14
Troubleshooting (continued)
The pump start
s too
frequently.
There are leaks in the system. Check all tank connections with soapsuds for air leaks.
Check plumbing for leaks. The system must be air and water
tight.
The pressure switch is defec
tive. Check for a defective switch or switch out of adjustment. Re-
adjust or replace the pressure switch.
The tank is w
aterlogged. Pre-charged tanks; check tank pre- charge air pressure and
check for leak in the bladder. adjust air pressure to 2 PSI
(13.8 kPa) less than the pump cut-in pressure (when there is
no water pressure on system). Replace the bladder if
necessary.
Air over water tanks: check for air leaks. Check Air Volume
Control (AVC). Check snifter valve operation. Repair or replace
tanks; replace snifter valves if necessary.
There is a leak i
n the drop pipe. Raise the drop pipe one length at a time until water stands in
the pipe. Replace the pipe above that point.
The pressure switch is too
far from the tank. Measure the distance from the pressure switch to the tank.
Move the switch to within 1 ft. of the tank.
Little or no wat
er is being
delivered.
The bleeder orifice check valve is stuck or
installed backwards (standard tank only).
Examine the valve. If stuck, free the valve; if installed
backwards, reverse it.
The water level
is low. Determine the lowest water level in the well while the pump
is running and compare to the pump depth setting. Lower the
pump further into the well (but at least 5 ft. (1.6M) above the
bottom of the well). Throttle the pump discharge until the
discharge equals the recovery rate of the well. NOTICE:
Running the pump while airlocked can cause loss of prime
and seriously damage the pump.
The voltage is l
ow. Check the voltage at the control box with the pump running.
Check incoming wire size and power supply wire size against
the tables in the Wiring section of this manual. Install a larger
wire from the meter to the control box. Install a larger wire
from the control box to the pump.
If necessary, have the power company raise the supply
voltage.
The intake scre
en is plugged. Pull the pump and check the condition of the screen. Clean or
replace as necessary.
Check to see if
the valve at the pump discharge
is stuck.
Pull the pump and examine the check valve. Free the check
valve.
Impellers and diffusers are worn.
Make sure the system is clear of obstructions and the pump
is in solid water and operating normally. Replace the pump.
The is air or a milky
water discharge coming
from
the faucet.
There is gas in the well water. Check for the presence of gas in the well water. Remove
bleeder orifices; plug tees. Be sure plugged tees do not leak.
If necessary, separate gas from air before it enters the
pressure tank.
The air volume control is not w
orking (standard
tanks only).
Make sure ports and ball check valves are clear. Replace the
control if necessary.
HOME
DEPOT.COM
15
This page intentionally left blank
Please contact
1-844-883-1872 for further assistance.
Questions, problems, missing parts? Before returning to the store,
call Everbilt Customer Service
8 a.m. - 6 p.m., EST, Monday-Friday
1-844-883-1872
HOMEDEPOT.COM
Retain this manual for future use.
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Everbilt EFSUB10-122HD Installation guide

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