EFLS20-HD

Everbilt EFLS20-HD User guide

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  • What is the warranty period for the Everbilt EFLS20-HD pump?
    What materials are required for installation?
    How far above the water can the pump be installed?
    What is the maximum discharge pressure of the pump?
    What is the maximum flow rate of the pump?
    What type of pipe should be used for the suction line?
    How can I prevent air pockets in the suction pipe?
    How can I prevent leaks in the suction pipe?
    What is the minimum depth of the foot valve/strainer from the bottom of the well?
    How can I tell if the foot or in line check valve is working properly?
THANK YOU
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Item #1001 092 245
Model # EFLS15CI-HD
USE AND CARE GUIDE
1-1/2 HP CAST IRON LAWN SPRINKLER PUMP
Questions, problems, missing parts? Before returning to the store,
call Everbilt Customer Service
8 a.m. - 6 p.m., EST, Monday-Friday
1-844-883-1872
HOMEDEPOT.COM
2
Table of Contents
Table of
Contents .......................................................... 2
Safet
y Information ......................................................... 2
Warranty .........................................................................
3
Pre-installation ..............................................................
4
Installation .....................................................................
5
Well Pipe Installation
...............................................................5
Cased Well/Dug Well Installation
.............................................5
Driven Point Installation
...........................................................6
Pipe from
Well to Pump ...........................................................6
Pump/Piping In
stallation ..........................................................6
Electrical Settings
......................................................... 7
Wiring
Connections ...................................................... 7
Operation .......................................................................
8
Care and Cleaning
........................................................ 9
Troubleshooting ..........................................................
10
Service
Parts ............................................................... 11
Safety Information
BEFO
RE YOU OPERATE THIS PUMP
1. Avoid Pressu
re Burns/Explosion
2. Avoid Electric Shock
Fill the pump with water. Ensure the pump body is filled
with water to discharge.
Motor’s Electrical Settings: Set the motor to the proper
voltage (voltage supplied to the pump).
IMPORTANT SAFETY I
NSTRUCTIONS
SAVE THESE INSTRUCTIONS
– This manual contains important
instructions that must be followed during installation, operation,
and maintenance of this pump. Also familiarize yourself with the
following safety symbols and their meanings:
DANGER: Indicates a h
azard which, if not avoided, will
result in d
eath or serious injury.
WARNING: Indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a haz
ard which, if not avoided, could
result in minor
or moderate injury.
NOTICE: Addresses practices not related t
o personal injury.
Carefu
lly read and follow all safety instructions in this
manual and on the pump.
Keep safety labels in good condition. Replace missing or
damaged safety labels.
WARNING: R
isk of explosion. The pump body may
explod
e if used as a booster pump.
CAUTION: Risk
of burns. Do not touch an operating
motor. M
otors are designed to operate at high
temperatures. To avoid burns when servicing the pump,
allow
it to cool for 20 minutes after shut down before
handli
ng.
CAUTION: Do not allow the pump or any system
component to freeze. To do s
o will void the warranty.
CAUTION: Only use this pump t
o pump water.
CAUTION: Periodically inspect pump and system
c
omponents.
CAUTION: Wear safety glasses at all times when working
on pumps.
3
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Warranty
The manufactur
er warrants to the original consumer purchaser (“Purchaser” or “You”) that its products are free from defects in material
and workmanship for a period of twelve (12) months from the date of the original consumer purchase. If, within twelve (12) months from
the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at the manufacturer’s option,
subject to the terms and conditions set forth herein. Note that this limited warranty applies to manufacturing defects only and not to
ordinary wear and tear. All mechanical devices need periodic parts and service to perform well. This limited warranty does not cover repair
when normal use has exhausted the life of a part or the equipment.
The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on
purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of original
purchased product only, not replacement product (i.e. one warranty replacement allowed per purchase). Purchaser pays all removal,
installation, labor, shipping, and incidental charges.
For parts or troubleshooting assistance, DO NOT return the product to your retail store - contact Everbilt Customer Service at
1-844-883-1872.
Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it
was purchased or to the factory immediately after the discovery of any alleged defect. The manufacturer will subsequently take corrective
action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty
expires. Warranty is not transferable and does not apply to products used in commercial/rental applications.
Pre-installation
BEFO
RE YOU INSTALL THIS PUMP
WARNING: Risk of expl
osion. Do not ground to a gas supply line. The pump body may explode if used as a booster pump or other than a
lawn sprin
kling application.
CAUTION: Risk
of burns. Do not touch an operating motor. Motors are designed to operate at high temperatures. It is protected from heat
damag
e during operation by an automatic internal cutoff switch. To avoid burns when servicing the pump, allow it to cool for 20 minutes after
shut down befor
e handling.
The pump’s wa
ter suction inlet must not be more than 20 ft. above the water level.
Long runs and many fittings increase friction and reduce water flow to the pump. Locate the pump as close to the water source as
possible. Use as few elbows and fittings as possible. Ensure the suction line is straight and angles up toward the pump.
Ensure the well and pipe are clear of sand, dirt, and scale. Foreign matter will plug the pump and void the warranty. Use new pipe
for best results.
Protect the pump and all piping from freezing.
Freezing will split pipe, damage the pump and void the warranty. Check locally for frost protection requirements. The pump cannot
be installed below the frost line and the pump must be insulated.
Foot or check valves (not included) must be installed in the suction pipe to optimize pump suction.
Ensure all pipes and valves are clean and in good shape.
Ensure there are no air pockets in the suction pipe.
Ensure there are no leaks in the suction pipe. Use Teflon tape or other approved sealants to seal pipe joints.
Unions installed near the pump and well will aid in servicing. Leave room to use wrenches.
LAWN SP
RINKLING APPLICATION
This pump is designed for lawn sprinkling. When properly installed it will deli
ver adequate water and pressure from any well source.
PERFORM
ANCE DATA
SKU HP
DISTANCE O
F PUMP
ABOVE WATER
DISCHARGE PR
ESSURE PSI
10 20 30 40
GALLONS PER
MINUTE
092
5 ft.
60 56 51 37
10 ft.
53 50 46 32
15 ft.
47 44 41 25
20 ft.
41 38 34 22
1-1/2 2451001
MATERIAL
S REQUIRED (NOT INCLUDED)
Before using thi
s pump, ensure you have the following items:
1-1/2 in.
Suction/Discharge
pipe
Thread sealant
tape
1-1/2 in. Check valve
1-1/2 in. Elbow
1-1/2 in.
Union
1-1/2 in. Gate valve
4
1-1/2 in. Adaptor
5
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Installation
WELL PIPE INSTALLATION
Use the installa
tion methods provided in this chapter that match with your water source.
CASED WELL/DUG WELL INSTALLATION
1. Inspect the
foot or in line check valve to be sure it works
freely. Inspect the strainer to be sure it is clean and
secure.
2. If using a foot valve, connect the foot valve and strainer to
the first length of suction pipe and lower the pipe into the
well. Add sections of pipe as needed, using Teflon tape on
the male threads. Use 1-1/2 in. pipe for suction pipe. Be
sure all suction pipe is leak proof or the pump will lose
prime and fail to pump. Install foot valve 10 to 20 ft. (3 to 6
m) below the lowest level to which water will drop while
the pump is operating (pumping water level). Your well
driller can furnish this information.
3. To prevent sand and sediment from entering the pumping
system, a foot valve/strainer should be at least 5 ft. (1.5 m)
above the bottom of the well.
4. When proper depth is reached, install a sanitary well seal
over the pipe and in the well casing. Tighten bolts to the
seal casing.
5. When using a foot valve, a priming tee and plug are
recommended.
Pr
iming plug
Priming tee
2
0 feet (6m) max.
10-20 fe
et (3-6m)
Starting water
level (pump off)
Drawdown water
level (pump on)
Foot
Valve/Strainer
Suction pipe
Well seal
A
t le
ast 5 feet (1.5m
)
6
Installation (continued)
DRIVEN P
OINT INSTALLATION
1. Connect suctio
n pipe to the drive point. Keep the horizontal
pipe run as short as possible. Use Teflon tape on male pipe
threads. Multiple well points may be necessary to provide
sufficient water to the pump.
2. Install a check valve in the horizontal pipe. The flow arrow
on the check valve must point toward the pump.
PIPE FROM WELL TO PUMP
Pump performa
nce will be decreased if the pipe diameter is less
than the inlet size of the pump. In proper installation, the pipe size
equals the inlet size.
To aid priming on well point installations, install a line check valve.
Be sure the check valve flow arrow points toward the pump.
Pipe from pump to sprinkler heads discharge pipe size should be
increased to reduce pressure losses caused by friction on long pipe
runs:
Up to 100 ft. (30.5 m) run: Same size as pump discharge
port.
100 ft. – 300 ft. (30.5 – 91.4 m) run: Increase one pipe size.
300 ft. – 600 ft. (91.4 – 182.9 m) run: Increase two pipe
sizes.
PUMP/PIPING INSTALLATION
If turning the
pump on and off by pressure, a pressure switch and
tank are required. For proper installation and operation instructions
call Customer Service.
Use rigid pipe. Do not use hose or plastic tubing. See “Well Pipe
Installation” for more information.
Use only PTFE pipe thread sealant tape to joint compounds for
making all threaded connections to the pump itself.
Do not use pipe joint compounds on plastic pumps as they can
react with the plastic in pump components.
Make sure that all pipe joints in the suction pipe are air tight as well
as water tight. If the suction pipe can suck air, the pump will not be
able to pull water from the well.
1. Bolt the pump to solid, level foundation.
2. Support all piping connected to the pump.
3. Wrap 1-1/2 to 2 layers of Teflon tape clockwise (as you
face the end of the pipe) on all male threads being
attached to pump.
4. Tighten joints hand tight plus 1-1/2 turns. Do not
overtighten.
5. Replace the prime plug with a pressure gauge. This will aid
in sizing zones, troubleshooting, and following the pump
performance chart.
NOTE: For long
horizontal pipe runs, install a priming
tee betwe
en the check valve and well head. See the
figure in th
e Cased Well/Dug Well Installation section
for further r
eference.
Dis
c
ha
r
ge
pipeDis
c
ha
r
ge
pipe
To sprinkler
heads
To sprinkler
heads
Driven point installation,
multiple well points
Multiple
well heads
Gate valve
Check
valve
7
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Electrical Settings
WARNING: Disconnect power before working on the pump, motor, pressure switch, or wiring.
CAUTION: The motor may b
e hot. Allow the motor to cool for 20 minutes after shut down.
CAUTION: Water pressure may have built up in the pump, pipes, or tank. Drain water to relieve pressure.
MOTOR SWITCH SETTINGS
Motors are designed to run on
either 115 volt or 230 volt current.
Ensure the motor’s current is set to match the current being
supplied to your motor from the electrical source.
To ensure your motor is set at the correct current setting, remove
the motor cover plate from the motor and inspect the wiring connections to
ensure they are set correctly.
Wiring Connections
WARNING: Risk of el
ectric shock. Can shock, burn, or kill.
1. To avoid dangerous or fatal electrical shock, turn OFF power to the motor before working on electrical
con
nections.
2. Grou
nd the motor before connecting to electrical power supply. Failure to ground the motor can cause severe or
fatal electrical shock hazard.
3. Supply voltage must be within +/- 10% of the nameplate voltage. Incorrect voltage can cause fire or damage the
motor and voids the warr
anty. If in doubt consult a licensed electrician.
4. Use a
wire size specified in the Wiring Chart (below). If possible, connect the pump to a separate branch circuit
with no other appliances on it.
5. Do not ground to a gas suppl
y line.
RECOMMENDED WIRE AND
FUSE SIZES FOR 115 AND 230 VOLTS
MOTOR HP
VOLTS
MAX. LOAD
AMP
BRANCH
FUSE
RATING AMP
AWG MIN. WIRE
SIZE (mm
2
)
DISTANCE
IN FEET FROM MOTOR TO SUPPLY
0-100 101-200 201-300 301-400 401-500
AWG WIRE SIZE
(mm
2
)
1-1/2
115/230 20.09/10.05 32/15 10/14 (5.5/2) 6/14 (14/2) 8/14 (8.4/2) 6/12 (14/3) 4/10 (21/5.5) 4/10 (21/5.5)
1
15V 60HZ115V 60HZ 230V 60HZ
Plate Screws
Motor Cover Plate
BLUE
WHITE
3
2
1
4
BL
UE
W
HI
TE
3
2
1
4
Lin
e 1
Line 2
Li
ne 1
Line 2
6. Wire the motor according to the
7. If the diagram
on the motor cover plate differs fr om the diagrams in this section, follow the diagram on the
8.
If this procedure or the wiring diagrams are confusing, consult a licensed electrician.
diagram on the motor cover plate.
motor cover plate.
8
Operation
WARNING: Hazardous Pressure. Install a pressure relief valve in the discharge pipe. Release all pressure on the system before working on
any component.
WARNING: Risk of explosion and scalding. NEVER run the
pump against a closed discharge. To do so can boil water
inside th
e pump, causing hazardous pressure in the unit,
risk of ex
plosion, and possibly scalding persons handling
the pump. Replace the priming plug with a pressure gauge
to monitor the pressure so that is i
t not allowed to exceed
the maximum pu
mping pressures according to the
performance chart.
To prevent expl
osion be sure the discharge (valve, pistol grip hose
nozzle, etc.) is open whenever the pump is running. Monitor the
pump body and piping temperature. The motor will warm up; this is
normal. If the pump body or piping begins to feel warm to the touch,
shut off the pump and allow the system to cool. Release all pressure
in the system and refill the pump and piping with cold water.
PRIMING THE PUMP
Pri
ming refers to pump expelling all air in the system and beginning to move water from its source out into the system. It does not refer only
to pouring water into the pump (although pouring water in is usually the first step).
CAUTION: Risk of burns. NEVER run the pump dry. Running the pump without water may cause the pump to overheat, damaging the seal
and possibly causing burns to persons handling the pump. Fill the pump with water before starting.
1. Remove the priming plug.
2. Make sure suction and dischar
ge valves and any hoses on the discharge side of the pump are open.
3. Fill the pump and suction pipe with water.
4. Replace the priming plug using Teflon tape on the threads. Tighten the plug. If the priming tee and plug have been provided for the
long horizontal run, fill the suction pipe through this tee and replace the plug. (Use Teflon tape on plug.)
5. Start the pump. Water should be produced in 10 minutes or less. The time depends on the depth to the water (not more than 20 ft.
(6 m)) and length of horizontal run (10 ft. (3 m)) of horizontal suction pipe = 1 ft. ((30.5 cm) of vertical lift due to friction losses in
pipe). If no water is produced within 10 minutes, stop the pump, release all pressure, remove the priming plug, refill, and try again.
F
ill pump before starting
9
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Care and Cleaning
To clear a pump clogged wit
h debris:
1. Unplug the pump from electrical power.
2. Remove four screws (8).
3. Remove the volute (2), O-ring (2), and O-ring (3).
4. Remove three screws (4) fastening the diffuser (5) to the seal plate (7) and remove the diffuser (5).
5. Remove debris from around the impeller (6).
6. Reassemble the pump.
11 3 5 642
7
8
10
Troubleshooting
Problem
Proba
ble Cause
Correct
ive Action
The motor will not run.
The disconnect switch is off. Ensure the switch is on.
The fuse is blo
wn or circuit breaker tripped. Replace the fuse or reset the circuit breaker.
The starting sw
itch is defective. DISCONNECT POWER; Replace the starting switch.
The wires at th
e motor are loose,
disconnected, or wired incorrectly.
Refer to the Wiring instructions. DISCONNECT POWER; check and
tighten all wiring.
The motor runs hot and
overload kicks
off or
the motor does not run
and only hums.
The motor is wired incorrectly. Refer to the Wiring instructions.
The voltage is
too low. Check with the power company. Install heavier wiring if the wire size
is too small (See the chart in the Wiring section).
The motor runs but no
water is delivered.
*Stop the pump; then
check the prime before
looking for oth
er
causes. Unscrew the
priming plug and see if
water is in the priming
hole.
The pump was not primed correctly. Re-prime according to instructions.
There are air leaks.
Check all connections on the suction line and shaft seal and AVC
with shaving cream.
The foot v
alve or check valve is leaking. Replace the foot valve or check valve.
The pipe size is
too small. Re-pipe using the size of suction and discharge ports on the pump.
The water level
is below the suction pipe
inlet.
Lower the suction line into the water and re-prime. If receding water
level in the well exceeds 25 ft. (7.6M), a deep well pump is needed.
The impeller is plugged.
Clean the impeller.
The check valv
e or foot valve is stuck shut. Replace the check valve or foot valve.
The pipes are fr
ozen. Thaw pipes. Bury the pipes below the frost line. Heat pit or pump
house.
The foot v
alve and/or strainer are buried in
sand or mud.
Raise foot valve and/or strainer above bottom of water source.
The pump does
not
deliver water to full
capacity.
The water level in the well is lower than
estimated.
A deep well jet will be needed if your well is more than 25 ft. (7.6M)
depth to water.
The steel pipi
ng (if used) is corroded or
limed, causing excess friction.
Replace with plastic pipe where possible, otherwise with new steel
pipe.
The piping is t
oo small in size. Use larger piping.
The pump is no
t being supplied with enough
water.
Add additional well points.
The pump leaks
around the clamp.
The clamp is loose. STOP THE PUMP. Tighten the clamp nut 1-2 turns. Alternately
tighten and tap on the clamp with a mallet to seat the O-ring. Do not
overti
g
hten.
11
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Service Parts
NO. Quant
ity
Part Nu
mber
Descr
iption
1 1
HDLS15007 O-Ring (NBR)
2 1
HDLS15008 O-Ring (NBR)
2
1
Questions, problems, missing parts? Before returning to the store,
call Everbilt Customer Service
8 a.m. - 6 p.m., EST, Monday-Friday
1-844-883-1872
HOMEDEPOT.COM
Retain this manual for future use.
/