Page is loading ...
PROFINET
Operation manual Installation
Set up
Commissioning
V 5.6-H or later
09/2013 en
Table of contents
ID 442340.04
Operation manual
WE KEEP THINGS MOVING
2
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Purpose of the manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Notes on Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Operation in accordance with its intended use . . . . . . . . . . 6
2.3 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.8 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . 9
3 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Terminal description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Cable specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Install in MDS 5000 or SDS 5000 . . . . . . . . . . . . . . . . . . . . 12
4.2 Installation in the FDS 5000. . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 POSITool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.1 Device controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.2 Device Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.3 Parameterization of Process Data . . . . . . . . . . . . . . . . . . . . 18
5.2 STEP7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Device description file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table of contents
ID 442340.04
Operation manual
WE KEEP THINGS MOVING
3
5.2.2 IP adress and subnet mask . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.3 Modules and submodules . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Parameter communication . . . . . . . . . . . . . . . . . . . . 22
6.1 PKW0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 PKW1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.1 Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.2 Structure of the parameter channel data . . . . . . . . . . . . . . . 26
6.2.3 Reading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.4 Writing parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1 Connection monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.2 Display of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3 LED of PN 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.4 A279 PN Error History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1
Introduction
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
4
1Introduction
PROFINET® is an open industrial Ethernet standard that is supported by the
PNO and PI organization. PROFINET® is a consistent further development of the
well-known PROFIBUS standard and provides considerably higher performance
and additional functions that were not possible with PROFIBUS. PROFINET® is
available in the form of PROFINET CBA and PROFINET IO. Nowadays the CBA
version is no longer relevant while PROFINET IO the logical further development
of PROFIBUS.
Note that the PN 5000 accessory can be used for the following inverters:
1.1 Purpose of the manual
This manual has information on the connection of the 5th generation of STÖBER
inverters to PROFINET®. In addition, the structure of PROFINET® and the main
procedures are explained.
1.2 Readers
This manual is intended for users who are familiar with setting up PROFINET®
and who have knowledge about commissioning the inverter systems.
1.3 Other manuals
The documentation of the MDS 5000 includes the following manuals:
The documentation of the FDS 5000 includes the following manuals:
Inverter SDS 5000 SDS 5000A MDS 5000 MDS 5000A FDS 5000 FDS 5000A
HW status of the inverter up to 190 start from
200
up to 190 start from
200
up to 190 start from
200
Compatibility with PN 5000 Yes Yes No Yes No Yes
Manual Contents ID Latest versiona)
Commissioning Instructions Reinstallation, replacement, function test 442297 V 5.6-H
Projecting manual Installation and connection 442273 V 5.6-H
Operating manual Set up the inverter 442285 V 5.6-H
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Manual Contents ID Latest versiona)
Commissioning Instructions Reinstallation, replacement, function test 442293 V 5.6-H
Projecting manual Installation and connection 442269 V 5.6-H
Operating manual Set up the inverter 442281 V 5.6-H
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Introduction
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
5
1
The documentation of the SDS 5000 includes the following manuals:
You can find information on the POSITool software in the following manuals:
Note that the programming functionality of POSITool can only be used after
training by STÖBER ANTRIEBSTECHNIK. You can find information on training at
www. stoeber.de
1.4 Further support
If you have technical questions that are not answered by this document, please
contact:
• Phone: +49 7231 582-3060
• E-mail: applications@stoeber.de
If you have questions about the documentation, please contact:
• E-mail: electronics@stoeber.de
If you have questions about training sessions, please contact:
• E-mail: training@stoeber.de
Manual Contents ID Latest versiona)
Commissioning Instructions Reinstallation, replacement, function test 442301 V 5.6-H
Projecting manual Installation and connection 442277 V 5.6-H
Operating manual Set up the inverter 442289 V 5.6-H
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Manual Contents ID Latest versiona)
POSITool operating manual Information on the
basic functions of
POSITool
442233 V 5.6-H
Programming manual Information on
programming with
POSITool
441693 V 5.6-H
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
2
Notes on Safety
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
6
2 Notes on Safety
The devices may cause risks. For these reasons, comply with the following:
• The safety notes listed in the following sections and points
• The technical rules and regulations.
In addition, always read the appropriate documentation. STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG accepts no liability for damages caused by
non-adherence to the instructions or applicable regulations. Subject to technical
changes to improve the devices without prior notice. This documentation is purely
a product description. It does not represent promised properties in the sense of
warranty law.
2.1 Component part of the product
The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always
keep it handy in the vicinity of the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical
documentation with the product.
2.2 Operation in accordance with its intended use
The PN 5000 accessory is only intended for establishing communication between
devices from the 5th generation of STÖBER inverters and a PROFINET®
network.
Improper use includes integration in other communication networks.
Notes on Safety
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
7
2
2.3 Qualified personnel
Since the devices may harbor residual risks, all configuration, transportation,
installation and commissioning tasks including operation and disposal may only
be performed by trained personnel who are aware of the possible risks.
Personnel must have the qualifications required for the job. The following table
lists examples of occupational qualifications for the jobs:
Tab. 2-1: examples of occupational qualifications
In addition, the valid regulations, the legal requirements, the reference books, this
technical documentation and, in particular, the safety information contained
therein must be carefully
•read
• understood and
• complied with
2.4 Transportation and storage
Inspect the delivery for any transport damage immediately after you receive it.
Notify any damage to the transport company immediately. Do not operate the
product if damaged. Store the device in a dry and dust-free room if you do not
install it immediately
Activity Possible occupational qualifications
Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)
Commissioning
(of a standard application)
- Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
2
Notes on Safety
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
8
2.5 Installation and connection
The accessory installation instructions allow the following actions during the
installation of accessories:
• The housing in the upper slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
Installation and connection work are only permitted after the device has been
isolated from the power!
Apply the 5 safety rules in the order stated before performing any work on the
machine:
1. Enable. Also enable the auxiliary circuits.
2. Secure against restart.
3. Check that voltage is not present.
4. Earth and short circuit.
5. Cover adjacent live parts.
Afterwards you can carry out the work.
2.6 Service
Repairs must only be performed by STÖBER ANTRIEBSTECHNIK GmbH + Co.
KG. Send faulty devices with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
Abteilung VS-EL
Kieselbronner Str.12
75177 Pforzheim, Germany
GERMANY
2.7 Disposal
Please comply with the latest national and regional regulations! Dispose of the
individual parts separately depending on their nature and currently valid
regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
•Aluminum
Information
Note that the discharge time of the DC link capacitors is 5 minutes. You
can only determine the absence of voltage after this time period.
Notes on Safety
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
9
2
2.8 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
if the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
if the stated precautionary measures are not taken.
DANGER!
Danger
means that serious danger of death exists
if the stated precautionary measures are not taken.
Information
indicates important information about the product or a highlighted
portion of the documentation which requires special attention.
3
Electrical installation
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
10
3 Electrical installation
3.1 Terminal description
X200 and X201 terminal description
The terminal configuration is determined by T 568-B.
3.2 Cable specification
Observe the PROFINET installation guideline for the cable specification
(PROFINET Order No. 8.071, identification: TC2-08-0001); you can obtain the
document at www.profibus.com.
Pin Designation Function
1 TxData + PROFINET® communication
2TxData -
3 RecvData +
4 nc Connect via RC-link with housing
5nc
6 RecvData - PROFINET® communication
7 nc Connect via RC-link with housing
8nc
Electrical installation
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
11
3
3.3 Topology
Note that the devices from the 5th generation of STÖBER inverters can be
integrated in bus and star topologies.
Fig. 3-1 PROFINET network with bus topology
Note that the inverter cannot be integrated in ring topologies.
IO supervisor
PROFINET
IO controller
IO device
Programming device Control system
Inverter and all
other devices
IO terminal
4
Installation
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
12
4 Installation
Note that the PN 5000 accessory can be used for the following inverters:
4.1 Install in MDS 5000 or SDS 5000
CAUTION!
Danger of property damage due to electrostatic discharge, among others!
Provide suitable protective measures while handling open PCBs (e.g., ESD
clothing, environment free of dirt and grease).
Do not touch the contact surfaces.
To connect PROFINET®, you need the following accessory. The accessory is
installed above the inverter display:
• PROFINET®: PN 5000
For installation you need:
• A Torx screwdriver TX10; a Phillips screwdriver
• The cover plate shown below that is included with the accessory:
• The screw with the detent edge disk that is included with the accessory.
Inverter SDS 5000 SDS 5000A MDS 5000 MDS 5000A FDS 5000 FDS 5000A
HW status of the inverter up to 190 start from
200
up to 190 start from
200
up to 190 start from
200
Compatibility with PN 5000 Yes Yes No Yes No Yes
Run BF
Installation
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
13
4
Installing the PN 5000 in a MDS 5000 or SDS 5000
1. Undo the fastening screws and take off the cover plate:
2. Guide the RJ45 connector of the circuit board from below through the plate
that is included with the accessory:
3. Fasten the plate on the circuit board with the screw with the detent edge disk
that is included:
4
Installation
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
14
4.2 Installation in the FDS 5000
CAUTION!
Danger of property damage due to electrostatic discharge, among others!
Provide suitable protective measures while handling open PCBs (e.g., ESD
clothing, environment free of dirt and grease).
Do not touch the contact surfaces.
To connect PROFINET®, you need the following accessory. The accessory is
installed above the inverter display:
• PROFINET®: PN 5000
For installation you need:
• A Torx screwdriver TX10; a Phillips screwdriver
• The cover plate shown below that is included with the accessory:
4. Guide the option board in the inverter so that the gold contacts are pushed
in the black terminal block:
5. Fasten the plate to the inverter with the fastening screws:
You have now installed the accessory.
Installation
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
15
4
• The screw with the detent edge disk that is included with the accessory.
Installing the PN 5000 in a FDS 5000
1. Undo the fastening screws and take off the cover plate:
2. Guide the RJ45 connector of the circuit board from below through the plate
that is included with the accessory:
3. Fasten the plate on the circuit board with the screw with the detent edge disk
that is included:
Run BF
4
Installation
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
16
4. Guide the option board in the inverter so that the gold contacts are pushed
in the black terminal block:
5. Fasten the plate to the inverter with the fastening screws:
You have now installed the accessory.
Commissioning
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
17
5
5 Commissioning
5.1 POSITool
5.1.1 Device controller
In order for the inverter to be able to communicate via a PROFINET network, a
suitable device controller must be configured in POSITool. To do this, select either
26:PROFINET or 27:DSP402 PROFINET in the configuration assistant, step 4.
For the 26:PROFINET device controller, the standard device state machine is
used. For the 27:DSP402 PROFINET a state machine as per DSP 402 is used.
You can find information on the device state machines in the operating manuals
of the inverter (see section 1.3 Other manuals). STÖBER ANTRIEBSTECHNIK
GmbH & CO. KG recommends using the 26:PROFINETdevice controller.
5.1.2 Device Name
The device name is of central importance for addressing in PROFINET®. It
replaces the bus address known from PROFIBUS and must be entered
individually for every inverter in the parameter A273. Note that each device name
in a PROFINET® network may only be assigned once.
Note the following conventions when defining device names:
• The device name is a text with a maximum of 80 characters.
• A component of the name can have a maximum of 63 characters. A
component of the name is a character string between two periods.
• The device name must not start with the character "-" (hyphen) or "." (period).
• The device name must not start with numerals.
• The device name must not be formulated as n.n.n.n (n = 0...999).
• The device name must not start with the character sequence "port-xyz-" (x, y,
z = 0...9).
• An underscore is a character that is not permitted.
The following requirements apply:
• Your POSITool project uses a device controller for PROFINET (see
section5.1.1 Device controller).
Activating a device name
1. Open the PROFINET assistant in the inverter view (Global/Assistant/
PROFINET).
5
Commissioning
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
18
5.1.3 Parameterization of Process Data
Incorporate the parameters the are to be transferred via the process data channel
in POSITool in the parameters
•A90.x and A91.x (Setpoint Mapping, receiving direction as viewed by the
inverter) and
•A94.x and A95.x (Actual Value Mapping, transmitting direction as viewed by
the inverter)
You can access the parameters in the parameter list or on the relevant pages of
the PROFINET assistant.
2. Enter the individual device names of the inverter in the assistant on the
General page in parameter A273. When doing this, observe the conventions
for assigning an address.
3. Transfer your project to the inverter.
4. Perform the Save A00 values action.
5. Switch the inverter off and back on again.
The device name is active when the system boots up.
Commissioning
Operation manual
ID 442340.04
WE KEEP THINGS MOVING
19
5
5.2 STEP7
5.2.1 Device description file
You must import the device description file so that the inverter from the 5th
generation of STÖBER inverters is detected by the software STEP7.
You can find the file with a corresponding zipped Bitmap file at
www.stoeber.de > Welcome > Products > Doc Center > electronic > 5th
generation of Stober inverters > software.
The device description file in XML format is named as follows:
GSDML-V2.2-STOEBER-5th-Generation-yyyymmdd.xml,
where:
• yyyy: year, e.g. 2011
• mm: month, e.g. 04 for April
• dd: day, e.g. 21.
5.2.2 IP adress and subnet mask
Only the device name is significant for addressing the devices in the PROFINET
network. If the device name is known to the PROFINET IO, it automatically
assigns an IP address, subnet mask and gateway, sends it to the inverter and
then activates the Save A00 values action. The values are entered in the A274
PN IP address, A275 PN subnet mask and A276 PN gateway parameters.
Note that these values cannot be assigned by you or a DHCP server.
Information
Note that this mechanism only functions if the Assign IP address by
IO controller checkbox is active in the properties of the IO device
(inverter). You can find the checkbox in the properties dialog of the
IO device in the PROFINET configuration tool HW config.
5
Commissioning
ID 442340.04
WE KEEP THINGS MOVING
Operation manual
20
5.2.3 Modules and submodules
The combination of module and submodule in PROFINET determines the extent
to which data is transferred and whether you want to execute parameter
communication as well as process data.
For an explanation of terms
such as IO supervisor, read
section 3.3 Topology.
When configuring in the PROFINET IO supervisor, you have to select one of the
following combinations of module and submodule and assign the inverter as an
IO device.
Note that each module is precisely assigned a submodule for the 5th generation
of STÖBER inverters.
Designation Module
ID
Submodule
ID
Input data
length [byte]
Output data
length [byte]
Description
M101 02W PZD
all cons.
101 101 4 4 Process data: 2 words
(inputs and outputs), all
consistent
M102 04W PZD
all cons.
102 102 8 8 Process data: 4 words
(inputs and outputs), all
consistent
M103 06W PZD
all cons.
103 103 12 12 Process data: 6 words
(inputs and outputs), all
consistent
M104 12W PZD
all cons.
104 104 24 24 Process data: 12 words
(inputs and outputs), all
consistent
M105 18W PZD
all cons.
105 105 36 36 Process data: 18 words
(inputs and outputs), all
consistent
M106 24W PZD
all cons.
106 106 48 48 Process data: 24 words
(inputs and outputs), all
consistent
M111 02W PZD
item cons.
111 111 4 4 Process data: 2 words
(inputs and outputs),
items consistent
M112 04W PZD
item cons.
112 112 8 8 Process data: 4 words
(inputs and outputs),
items consistent
M113 06W PZD
item cons.
113 113 12 12 Process data: 6 words
(inputs and outputs),
items consistent
M114 12W PZD
item cons.
114 114 24 24 Process data: 12 words
(inputs and outputs),
items consistent
/