Siemens SINAMICS G110M Operating Instructions Manual

___________________

SINAMICS

SINAMICS G110M

Distributed converter for

SIMOGEAR geared motors

Operating Instructions

Edition 09/2017, Firmware V4.7 SP9

Original instructions

09/2017, FW V4.7.9

A5E31298649B AH

Changes in this manual

Fundamental safety

instructions

1

Introduction

2

Description

3

Installation

4

Commissioning

5

Advanced commissioning

6

Data backup and series

commissioning

7

Alarms, faults and system

messages

8

Service and maintenance

9

Technical data

10

Appendix

A

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

Document order number: (null)

Ⓟ

09/2017 Subject to change

All rights

reserved

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

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5

Changes in this manual

Essential changes with respect to Edition 07/2016

New functions

● Improved efficiency optimization of induction motors

Efficiency optimization (Page 275)

● The converter reports a warning if no memory card is plugged.

Activate message for a memory card that is not inserted (Page 291)

Overview of all the new and changed functions in the V4.7 SP9 firmware:

Firmware version 4.7 SP9 (Page 347)

Corrections

● Function "motor holding brake" is corrected:

– The converter sets the signal "operation enabled" to "high" after the time p1216 (not

with the ON command)

– The converter sets the signal "operation enabled" to "low" with the OFF command (not

with the signal "magnetizing completed")

Motor holding brake (Page 185)

● LED state when updating the firmware has been corrected

Firmware upgrade and downgrade (Page 332)

● We recommend that you also activate the friction characteristic when you use the

"moment of inertia estimator" function.

An appropriate note has been added to the description of the "moment of inertia

estimator" function.

Moment of inertia estimator (Page 246)

Revised chapter

● Description for drive control via PROFIBUS and PROFINET revised

Drive control via PROFIBUS or PROFINET (Page 149)

● Summary of the directives and standards relevant for the inverter added

Directives and standards (Page 38)

● Description of the differences for star and delta connection of an induction motor added

Connecting the motor to the inverter in a star or delta connection (Page 78)

Changes in this manual

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● Sorting of the inverter functions changed, new "Energy saving" and "Availability"

categories

Overview of converter functions (Page 139)

● LED symbols added, tables revised

Status LED overview (Page 303)

● Descriptions shortened and graphics simplified

Alarms, alarm buffer, and alarm history (Page 308)

Faults, alarm buffer and alarm history (Page 311)

● Fault and alarm lists combined to form a common list

List of alarms and faults (Page 314)

● The description for the firmware upgrade or downgrade extended, graphics revised

Firmware upgrade and downgrade (Page 332)

● The description for the know-how protection revised

Know-how protection (Page 295)

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Table of contents

Changes in this manual ........................................................................................................................... 5

1 Fundamental safety instructions ............................................................................................................ 13

1.1 General safety instructions ..................................................................................................... 13

1.2 Equipment damage due to electric fields or electrostatic discharge ...................................... 18

1.3 Warranty and liability for application examples ...................................................................... 18

1.4 Industrial security .................................................................................................................... 19

1.5 Residual risks of power drive systems .................................................................................... 20

2 Introduction ........................................................................................................................................... 23

2.1 About the Manual .................................................................................................................... 23

3 Description ............................................................................................................................................ 27

3.1 Identifying the components of the system .............................................................................. 27

3.2 SINAMICS G110M converter .................................................................................................. 29

3.3 General layout SINAMICS G110M system ............................................................................. 33

3.4 Directives and standards ........................................................................................................ 38

4 Installation ............................................................................................................................................ 41

4.1 Mechanical Installation............................................................................................................ 42

4.2 System Installation .................................................................................................................. 46

4.2.1 Installing the 24V power supply .............................................................................................. 59

4.3 Electrical Installation ............................................................................................................... 63

4.3.1 SINAMICS G110M Electrical data .......................................................................................... 63

4.3.2 EMC installation guidelines ..................................................................................................... 66

4.3.2.1 Connections and interference suppression ............................................................................ 66

4.3.2.2 Basic EMC rules ..................................................................................................................... 66

4.3.2.3 Equipotential bonding ............................................................................................................. 67

4.3.3 Protective conductor ............................................................................................................... 69

4.3.4 Connection and cables ........................................................................................................... 70

4.3.5 Connecting the motor to the inverter in a star or delta connection ......................................... 78

4.3.6 Cable protection ...................................................................................................................... 79

4.3.7 Connecting the PROFINET interface ...................................................................................... 81

4.3.8 Terminal assignment dependent on interface configuration ................................................... 82

4.3.9 Wiring example for the factory settings ................................................................................... 82

4.4 Connecting the inverter to the fieldbus ................................................................................... 90

4.4.1 Fieldbus version of the Control Module .................................................................................. 90

4.4.2 PROFINET .............................................................................................................................. 90

4.4.2.1 What do you need for communication via PROFINET? ......................................................... 92

4.4.2.2 Connect the converter to PROFINET ..................................................................................... 92

4.4.2.3 Configuring communication to the control .............................................................................. 93

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4.4.2.4 Installing GSDML ................................................................................................................... 93

4.4.3 PROFIBUS ............................................................................................................................. 94

4.4.3.1 What do you need for communication via PROFIBUS? ........................................................ 94

4.4.3.2 Integrating the inverter in PROFIBUS .................................................................................... 94

4.4.3.3 Configuring the communication using SIMATIC S7 control ................................................... 95

4.4.3.4 Installing the GSD .................................................................................................................. 95

4.4.3.5 Setting the address ................................................................................................................ 95

4.4.4 Communications via AS-i ....................................................................................................... 96

4.4.4.1 Setting the address ................................................................................................................ 97

4.4.4.2 Using the AS-i Programmer ................................................................................................... 99

5 Commissioning .................................................................................................................................... 103

5.1 Commissioning guidelines ................................................................................................... 103

5.2 Commissioning tools ............................................................................................................ 104

5.3 Prepare commissioning ....................................................................................................... 105

5.3.1 Collecting motor data ........................................................................................................... 106

5.3.2 Inverter factory setting ......................................................................................................... 108

5.3.3 V/f control or speed control .................................................................................................. 109

5.3.4 Defining additional requirements for the application ............................................................ 111

5.4 Quick commissioning ........................................................................................................... 111

5.4.1 Motor data using p300 and p301 ......................................................................................... 111

5.4.2 Quick Commissioning with DIP switches ............................................................................. 113

5.4.3 Basic commissioning with the IOP-2 ................................................................................... 119

5.4.4 p0015 Macros ...................................................................................................................... 122

5.4.5 Quick commissioning with STARTER .................................................................................. 127

5.4.5.1 Adapting the USB interface .................................................................................................. 128

5.4.5.2 Generating a STARTER project ........................................................................................... 129

5.4.5.3 Go online and start the configuration wizards - STARTER ................................................. 130

5.4.5.4 Identify motor data - STARTER ........................................................................................... 133

5.5 Restoring the factory settings .............................................................................................. 134

5.5.1 Resetting the safety functions to the factory setting ............................................................ 135

5.5.2 Restore the factory settings (without safety functions) ........................................................ 137

6 Advanced commissioning..................................................................................................................... 139

6.1 Overview of converter functions ........................................................................................... 139

6.2 Sequence control when switching the motor on and off ...................................................... 142

6.3 Adapt the default setting of the inputs and outputs.............................................................. 143

6.3.1 Digital Inputs ........................................................................................................................ 144

6.3.2 Digital outputs ...................................................................................................................... 145

6.3.3 Analog inputs ....................................................................................................................... 146

6.4 Drive control via PROFIBUS or PROFINET ........................................................................ 149

6.4.1 Receive data and send data ................................................................................................ 149

6.4.2 Telegrams ............................................................................................................................ 150

6.4.3 Control and status word 1 .................................................................................................... 153

6.4.4 Control and status word 3 .................................................................................................... 155

6.4.5 NAMUR message word ....................................................................................................... 157

6.4.6 Parameter channel ............................................................................................................... 158

6.4.7 Examples for using the parameter channel ......................................................................... 161

6.4.8 Extend telegrams and change signal interconnection ......................................................... 163

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6.4.9 Slave-to-slave communication .............................................................................................. 165

6.5 Control via AS-i ..................................................................................................................... 165

6.5.1 Single slave mode ................................................................................................................. 165

6.5.2 Dual slave mode ................................................................................................................... 167

6.5.3 Assignment tables ................................................................................................................. 170

6.5.4 Cyclic and acyclic communication via CTT2 ........................................................................ 172

6.5.5 Cyclic communication ........................................................................................................... 173

6.5.6 Acyclic communication - standard ........................................................................................ 174

6.5.7 Acyclic communication - manufacturer-specific .................................................................... 174

6.6 Jogging ................................................................................................................................. 176

6.7 Limit position control ............................................................................................................. 177

6.8 Quick Stop function ............................................................................................................... 180

6.9 Switching over the drive control (command data set) ........................................................... 183

6.10 Motor holding brake .............................................................................................................. 185

6.11 Free function blocks .............................................................................................................. 189

6.11.1 Overview ............................................................................................................................... 189

6.11.2 Further information ................................................................................................................ 189

6.12 Selecting physical units......................................................................................................... 189

6.12.1 Select the motor standard ..................................................................................................... 189

6.12.2 Selecting the system of units ................................................................................................ 190

6.12.3 Selecting the technological unit of the technology controller ................................................ 191

6.12.4 Setting the motor standard, system of units and technology unit using STARTER ............. 192

6.13 Safe Torque Off (STO) safety function .................................................................................

193

6.13.1 Function description .............................................................................................................. 193

6.13.2 ((Precondition for using STO)) .............................................................................................. 196

6.13.3 Commissioning STO ............................................................................................................. 196

6.13.3.1 ((Commissioning tools)) ........................................................................................................ 196

6.13.3.2 Safety functions password .................................................................................................... 196

6.13.3.3 Configuring safety function ................................................................................................... 198

6.13.3.4 Interconnecting the "STO active" signal ............................................................................... 200

6.13.3.5 Setting the filter for fail-safe digital inputs ............................................................................. 201

6.13.3.6 (Basic filter parameters))....................................................................................................... 204

6.13.3.7 Setting the forced checking procedure (test stop) ................................................................ 204

6.13.3.8 Activating the settings and checking the digital inputs ......................................................... 206

6.13.3.9 Acceptance - completion of commissioning.......................................................................... 210

6.14 Setpoints ............................................................................................................................... 213

6.14.1 Overview ............................................................................................................................... 213

6.14.2 Analog input as setpoint source ............................................................................................ 214

6.14.3 Specifying the setpoint via the fieldbus................................................................................. 214

6.14.4 Electromechanical potentiometer ......................................................................................... 215

6.14.5 Motorized potentiometer as setpoint source ......................................................................... 216

6.14.6 Fixed speed setpoint as setpoint source .............................................................................. 218

6.15 Setpoint calculation ............................................................................................................... 220

6.15.1 Overview of setpoint processing ........................................................................................... 220

6.15.2 Invert setpoint ....................................................................................................................... 220

6.15.3 Inhibit direction of rotation ..................................................................................................... 221

6.15.4 Skip frequency bands and minimum speed .......................................................................... 222

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6.15.5 Speed limitation.................................................................................................................... 223

6.15.6 Ramp-function generator ..................................................................................................... 223

6.16 PID technology controller ..................................................................................................... 228

6.16.1 Overview .............................................................................................................................. 228

6.16.2 Setting the controller ............................................................................................................ 229

6.16.3 Optimizing the controller ...................................................................................................... 232

6.17 Motor control ........................................................................................................................ 233

6.17.1 V/f control ............................................................................................................................. 233

6.17.1.1 Characteristics of U/f control ................................................................................................ 234

6.17.1.2 Selecting the U/f characteristic ............................................................................................ 235

6.17.1.3 Optimizing motor starting ..................................................................................................... 236

6.17.2 Sensorless vector control with speed controller .................................................................. 238

6.17.2.1 Structure of vector control without encoder (sensorless)..................................................... 238

6.17.2.2 Optimizing the closed-loop speed controller ........................................................................ 240

6.17.2.3 Advanced settings ................................................................................................................ 242

6.17.2.4 Friction characteristic ........................................................................................................... 244

6.17.2.5 Moment of inertia estimator ................................................................................................. 246

6.17.2.6 Pole position identification ................................................................................................... 252

6.17.3 Torque control ...................................................................................................................... 253

6.18 Elektrically braking the motor ............................................................................................... 254

6.18.1 DC braking ........................................................................................................................... 254

6.18.2 Dynamic braking .................................................................................................................. 257

6.19 Overcurrent protection ......................................................................................................... 260

6.20 Inverter protection using temperature monitoring ................................................................ 261

6.21 Motor temperature monitoring using a temperature sensor ................................................ 264

6.22 Motor protection by calculating the temperature .................................................................. 267

6.23 Motor and inverter protection by limiting the voltage ........................................................... 269

6.24 Monitoring the driven load .................................................................................................... 270

6.24.1 No-load monitoring ............................................................................................................... 270

6.24.2 Rotation monitoring .............................................................................................................. 271

6.24.3 Torque monitoring ................................................................................................................ 272

6.25 Efficiency optimization ......................................................................................................... 275

6.26 Calculating the energy saving for fluid flow machines ......................................................... 278

6.27 Switchover between different settings ................................................................................. 280

7 Data backup and series commissioning ............................................................................................... 283

7.1 Backing up and transferring settings using memory card .................................................... 284

7.1.1 Saving settings to the memory card..................................................................................... 284

7.1.2 Transferring the settings from the memory card .................................................................. 286

7.1.3 Manually transferring the settings from the memory card ................................................... 287

7.1.4 Safely remove the memory card .......................................................................................... 289

7.1.5 Activate message for a memory card that is not inserted .................................................... 291

7.2 Backing up and transferring settings via STARTER ............................................................ 292

7.3 Other ways to back up settings ............................................................................................ 293

7.4 Write protection .................................................................................................................... 293

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7.5 Know-how protection ............................................................................................................ 295

7.5.1 Extending the exception list for know-how protection ........................................................... 297

7.5.2 Activating and deactivating know-how protection ................................................................. 298

8 Alarms, faults and system messages .................................................................................................. 303

8.1 Status LED overview............................................................................................................. 303

8.2 Operating states indicated on LEDs ..................................................................................... 304

8.3 System runtime ..................................................................................................................... 306

8.4 Identification & maintenance data (I&M) ............................................................................... 307

8.5 Alarms, alarm buffer, and alarm history ................................................................................ 308

8.6 Faults, alarm buffer and alarm history .................................................................................. 311

8.7 List of alarms and faults ........................................................................................................ 314

9 Service and maintenance .................................................................................................................... 323

9.1 Spare parts compatibility ...................................................................................................... 323

9.2 Replacing converter components ......................................................................................... 323

9.2.1 Overview of replacing converter components ...................................................................... 324

9.2.2 Replacing the Control Module .............................................................................................. 326

9.2.3 Replacing a Control Module with active know-how protection ............................................. 327

9.2.4 Replacing the Power Module ................................................................................................ 330

9.3 Correcting a failed firmware upgrade or downgrade ............................................................ 331

9.4 Firmware upgrade and downgrade ....................................................................................... 332

9.4.1 Upgrading firmware ............................................................................................................... 334

9.4.2 Firmware downgrade ............................................................................................................ 336

10 Technical data .................................................................................................................................... 339

10.1 Performance ratings of the Control Module - CU240M ........................................................ 339

10.2 Performance ratings Power Module - PM240M .................................................................... 340

10.3 SINAMICS G110M specifications ......................................................................................... 341

10.4 Ambient operating temperature ............................................................................................ 343

10.5 Current derating - depending on the installation altitude ...................................................... 344

10.6 Pulse frequency and current reduction ................................................................................. 345

A Appendix............................................................................................................................................. 347

A.1 New and extended functions ................................................................................................ 347

A.1.1 Firmware version 4.7 SP9 .................................................................................................... 347

A.1.2 Firmware version 4.7 SP3 .................................................................................................... 350

A.1.3 Firmware version 4.7 ............................................................................................................ 353

A.1.4 Firmware version 4.6 SP6 .................................................................................................... 354

A.1.5 Firmware version 4.6 ............................................................................................................ 355

A.2 The device trace in STARTER .............................................................................................. 356

A.3 Interconnecting signals in the inverter .................................................................................. 359

A.3.1 Fundamentals ....................................................................................................................... 359

A.3.2 Application example .............................................................................................................. 361

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A.4 Acceptance tests for the safety functions ............................................................................ 363

A.4.1 Recommended acceptance test .......................................................................................... 363

A.4.2 Acceptance test STO (basic functions) ................................................................................ 364

A.4.3 Machine documentation ....................................................................................................... 366

A.4.4 Documenting the settings for the basic functions, firmware V4.4 ... V4.7 SP6 ................... 368

A.5 Electromagnetic Compatibility .............................................................................................. 369

A.6 Manuals and technical support ............................................................................................ 372

A.6.1 Manuals for your converter .................................................................................................. 372

A.6.2 Configuring support .............................................................................................................. 373

A.6.3 Product Support ................................................................................................................... 374

A.7 Mistakes and improvements ................................................................................................ 374

Index ................................................................................................................................................... 375

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Fundamental safety instructions

1

1.1

General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

• Only work on electrical devices when you are qualified for this job.

• Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse

sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Fundamental safety instructions

1.1 General safety instructions

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WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

• Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

• Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shield

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

• As a minimum, connect cable shields and the conductors of power cables that are not

used (e.g. brake cores) at one end at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

• Ground the device in compliance with the applicable regulations.

WARNING

Arcing when a plug connection is opened during operation

Opening a plug connection when a system is operation can result in arcing that may cause

serious injury or death.

• Only open plug connections when the equipment is in a voltage-free state, unless it has

been explicitly stated that they can be opened in operation.

WARNING

Electric shock due to residual charges in power components

Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the

power supply has been switched off. Contact with live parts can result in death or serious

injury.

• Wait for 5 minutes before you check that the unit really is in a no-voltage condition and

start work.

Fundamental safety instructions

1.1 General safety instructions

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NOTICE

Property damage due to loose power connections

Insufficient tightening torques or vibration can result in loose power connections. This can

result in damage due to fire, device defects or malfunctions.

• Tighten all power connections to the prescribed torque.

• Check all power connections at regular intervals, particularly after equipment has been

transported.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

• Install built-in units in a suitable metal cabinet in such a way that personnel are

protected against fire and smoke, or take other appropriate measures to protect

personnel.

• Ensure that smoke can only escape via controlled and monitored paths.

WARNING

Failure of pacemakers or implant malfunctions due to electromagnetic fields

Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,

such as transformers, converters, or motors. People with pacemakers or implants in the

immediate vicinity of this equipment are at particular risk.

• If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from

electrical power equipment.

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

• If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

• Use the "SIEMENS Industry Online Support App" only on equipment that has already

been switched off.

Fundamental safety instructions

1.1 General safety instructions

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WARNING

Motor fire in the event of insulation overload

There is higher stress on the motor insulation through a ground fault in an IT system. If the

insulation fails, it is possible that death or severe injury can occur as a result of smoke and

fire.

• Use a monitoring device that signals an insulation fault.

• Correct the fault as quickly as possible so the motor insulation is not overloaded.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in

increased downtime and reduced service lives for devices/systems.

• Ensure compliance with the specified minimum clearance as ventilation clearance for

the respective component.

WARNING

Unrecognized dangers due to missing or illegible warning labels

Dangers might not be recognized if warning labels are missing or illegible. Unrecognized

dangers may cause accidents resulting in serious injury or death.

• Check that the warning labels are complete based on the documentation.

• Attach any missing warning labels to the components, where necessary in the national

language.

• Replace illegible warning labels.

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.

• Before carrying out a voltage/insulation check of the system/machine, disconnect the

devices as all converters and motors have been subject to a high voltage test by the

manufacturer, and therefore it is not necessary to perform an additional test within the

system/machine.

Fundamental safety instructions

1.1 General safety instructions

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WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

• Observe the information in the appropriate product documentation before

commissioning.

• Carry out a safety inspection for functions relevant to safety on the entire system,

including all safety-related components.

• Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

• Perform a function test.

• Only put your plant into live operation once you have guaranteed that the functions

relevant to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the

Safety Integrated manuals.

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in

turn can lead to injuries or death.

• Protect the parameterization (parameter assignments) against unauthorized access.

• Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

Fundamental safety instructions

1.2 Equipment damage due to electric fields or electrostatic discharge

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1.2

Equipment damage due to electric fields or electrostatic discharge

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged

individual components, integrated circuits, modules or devices.

• Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of

aluminum foil.

• Only touch components, modules and devices when you are grounded by one of the

following methods:

– Wearing an ESD wrist strap

– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

• Only place electronic components, modules or devices on conductive surfaces (table

with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

1.3

Warranty and liability for application examples

The application examples are not binding and do not claim to be complete regarding

configuration, equipment or any eventuality which may arise. The application examples do

not represent specific customer solutions, but are only intended to provide support for typical

tasks. You are responsible for the proper operation of the described products. These

application examples do not relieve you of your responsibility for safe handling when using,

installing, operating and maintaining the equipment.

Fundamental safety instructions

1.4 Industrial security

Distributed converter for SIMOGEAR geared motors

Operating Instructions, 09/2017, FW V4.7.9, A5E31298649B AH

19

1.4

Industrial security

Note

Industrial security

Siemens provides products and solutions with industrial security functions that support the

secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against

cyber threats, it is

necessary to implement

– and continuously maintain – a holistic, state-of-the-art industrial

security concept. Siemens products and solutions only represent one component of such a

concept.

The customer is responsible for preventing un

authorized access to its plants, systems,

machines and networks. Systems, machines and components should only be connected to

the enterprise network or the internet if and to the extent necessary and with appropriate

security measures (e.g. use of firewall

s and network segmentation) in place.

Additionally, Siemens’ guidance on appropriate security measures should be taken into

account. For more information about industrial security, please visit:

Industrial security (

http://www.siemens.com/industrialsecurity).

Siemens’ products and solutions undergo continuous development to make them more

secure. Siemens strongly recommends to apply product updates as soon as available and to

always use the latest product versions. Use of product versions that are no longer supported,

and failure to apply latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS

Feed

at:

Industrial security (

http://www.siemens.com/industrialsecurity).

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe

operating states in your system that may lead to death, serious injury, and property

damage.

• Keep the software up to date.

• Incorporate the automation and drive components into a holistic, state-of-the-art

industrial security concept for the installation or machine.

• Make sure that you include all installed products into the holistic industrial security

concept.

• Protect files stored on exchangeable storage media from malicious software by with

suitable protection measures, e.g. virus scanners.

Fundamental safety instructions

1.5 Residual risks of power drive systems

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20 Operating Instructions, 09/2017, FW V4.7.9, A5E31298649B AH

1.5

Residual risks of power drive systems

When assessing the machine- or system-related risk in accordance with the respective local

regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer

must take into account the following residual risks emanating from the control and drive

components of a drive system:

1. Unintentional movements of driven machine or system components during

commissioning, operation, maintenance, and repairs caused by, for example,

– Hardware and/or software errors in the sensors, control system, actuators, and cables

and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices/mobile phones in the immediate vicinity of electronic

components

– External influences/damage

– X-ray, ionizing radiation and cosmic radiation

2. Unusually high temperatures, including open flames, as well as emissions of light, noise,

particles, gases, etc., can occur inside and outside the components under fault conditions

caused by, for example:

– Component failure

– Software errors

– Operation and/or environmental conditions outside the specification

– External influences/damage

3. Hazardous shock voltages caused by, for example:

– Component failure

– Influence during electrostatic charging

– Induction of voltages in moving motors

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– External influences/damage

4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a

risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too

close

5. Release of environmental pollutants or emissions as a result of improper operation of the

system and/or failure to dispose of components safely and correctly

6. Influence of network-connected communication systems, e.g. ripple-control transmitters

or data communication via the network

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Siemens SINAMICS G110M Operating Instructions Manual

Siemens SINAMICS G110M Operating Instructions Manual

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