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Operation manual
ID 442710.0011/2015en
ID 442710.00 2WE KEEP THINGS MOVING
Table of contents
Operation manual PROFINET
Table of contents
1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .4
1.1 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Website downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Abbreviations, symbols, indexes . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Notes on safety .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .7
2.1 Operation in accordance with its intended use . . . . . . . . . . . . . . 7
2.2 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Working on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Disposal .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Presentation of notes on safety .. . . . . . . . . . . . . . . . . . . . . . . . . 8
3 PN6 communication module .. . . . . . . . . . . . . . . . . . . . . . .. . . . .9
3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .10
4.1 PROFINET – Network structure . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Connection .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.1 Selection of suitable lines .. . . . . . . . . . . . . . . . . . . . . 10
4.2.2 PN6: Sockets X200, X201 . . . . . . . . . . . . . . . . . . . . . 11
5 Commissioning -
SD6 and SIMATIC S7 with PROFINET . . . . . . . . . . . . . . . . . .12
5.1 DS6: Configure drive controller . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.1 Project drive controller and axis . . . . . . . . . . . . . . . . . 12
5.1.2 Configure operation mode and process data . . . . . . . 13
5.1.3 Configure general PROFINET settings . . . . . . . . . . . 14
5.1.4 Configure PZD transfer . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.5 Transfer project configuration .. . . . . . . . . . . . . . . . . . 16
5.1.6 Save project configuration . . . . . . . . . . . . . . . . . . . . . 16
5.2 TIA Portal: Set up PROFINET network . . . . . . . . . . . . . . . . . . . 17
5.2.1 Check network addresses . . . . . . . . . . . . . . . . . . . . . 17
5.2.2 Install GSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2.3 Map PROFINET IO system . . . . . . . . . . . . . . . . . . . . 18
5.2.4 Configure IO controller . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.5 Configure IO devices . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.6 Transfer project configuration .. . . . . . . . . . . . . . . . . . 21
5.2.7 Check communication . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.8 Program acyclic communication service . . . . . . . . . . 22
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Table of contents
Operation manual PROFINET
6 More about PROFINET? . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .23
6.1 PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2 Device classes and device addressing . . . . . . . . . . . . . . . . . . . 23
6.2.1 Device classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2.2 Device addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.3 PROFIdrive device profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4 Cyclic and acyclic data transfer .. . . . . . . . . . . . . . . . . . . . . . . . 25
6.4.1 Process data modules . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4.2 PZD channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4.3 PKW channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.5 Monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.5.1 Connection monitoring . . . . . . . . . . . . . . . . . . . . . . . . 35
6.5.2 States of the bus communication . . . . . . . . . . . . . . . . 35
6.6 Parameter reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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General Information
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Operation manual PROFINET
1 General Information
The new SD6 drive controller offers maximum precision and productivity for
automation technology and machine manufacturing despite ever more
complex functions. Highly dynamic drives ensure the shortest recovery times
from fast changes in reference value and load jumps. You also have the option
of connecting the drive controllers in a DC intermediate circuit, which improves
the energy footprint of the entire system.
Properties
• Large power range using 4 sizes
• Quick DC-Link: Innovative installation concept for the DC link connection
• Very good control performance
• Easy to service
• Isochronous system bus (in preparation)
• Modular safety technology (in preparation)
• Free, graphical programming in accordance with IEC 61131-3 CFC (in
preparation)
1.1 Further documentation
The documentation listed in the following table provides relevant information on
the SD6 drive controller. You can find the latest document versions at
www.stoeber.de.
Device/Software Documentation Contents ID
SD6 drive controllers Manual System
environment,
technical data,
commissioning,
communication,
diagnosis
442426
SD6 drive controllers Commissioning
instructions
Technical data,
installation,
commissioning,
function test
442537
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General Information
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1.2 Website downloads
Information about PROFINET
You can find general information about PROFINET on the "PROFIBUS &
PROFINET International (PI)" website (www.profibus.com).
You can find PROFINET-specific directives, profiles, presentations, brochures
and software in the associated download area
(see http://www.profibus.com/pi-organization/regional-pi-associations/
germany/downloads/).
SD6 – Device description
You can get a GSD file for simple integration of the STOBER drive controller in
the respective system environment at www.stoeber.de.
Information about the Siemens TIA portal
You can get the most important information about the Siemens TIA Portal as
well as extensive documents, links and training at
www.siemens.de/tia-portal/details.
1.3 Technical support
If you have technical questions that are not answered by this document, please
contact:
• Phone: +49 7231 582-3060
• E-mail: applications@stoeber.de
If you have questions about training sessions, please contact
training@stoeber.de.
1.4 About this manual
This documentation supports you with the assembly and connection of the
PN6A communication module to connect a SD6 drive controller (IO device) via
the PROFINET IO bus system to a PLC as IO controller.
The commissioning of IO device and IO controller is described on the Siemens
SIMATIC S7-1500 controller as an example. The systems are configured with
the aid of the STOBER Software DriveControlSuite DS6 as well as the
Siemens Engineering Framework TIA Portal.
Special knowledge
To be able to put the PN6 communication module into operation as part of a
SD6 drive controller in combination with the S7-1500 controller, you should be
familiar with the basics of PROFINET and PROFINET IO.
Technical requirements
Before putting the PN6 communication module into operation, you must first
wire the SD6 drive controller and initially check it is functioning correctly. To do
this, follow the commissioning instructions of the SD6 drive controller.
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General Information
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1.5 Abbreviations, symbols, indexes
1.6 Trademarks
The following names that are used in conjunction with the device, its optional
equipment and its accessories are trademarks or registered trademarks of
other companies:
All other trademarks that are not listed here are the property of their respective
owners.
Abbreviations
AR Application Relation
CPU Central Processing Unit
CR Communication Relation
IO Input/Output
GSD Device database
GSDML General Station Description Markup Language
HMI Human Machine Interface
HTTP Hypertext Transfer Protocol
IGB Integrated Bus
IP Internet Protocol
IPv4, IPv6 Internet Protocol Version 4, Internet Protocol Version 6
IRT Isochronous Real-Time
LAN Local Area Network
LWL Fiber Optic Cable
MAC Media Access Control
PC Personal Computer
PG Programming Device
PKE Parameter Identification
PKW Parameter Identification Value
PN PROFINET
PNU Parameter Number
PROFIBUS Process Field Bus
PROFINET Process Field Network
PWE Parameter Value
PZD Process Data
RT Real-Time
SNMP Simple Network Management Protocol
SPS Programmable Logic Controller
TCP Transmission Control Protocol
TIA Totally Integrated Automation
UDP User Datagram Protocol
Trademarks
Microsoft,
Windows,
Windows XP
Microsoft, Windows, Windows XP and the Windows logo
are registered trademarks of Microsoft Corporation in the
USA and/or other countries.
PROFIBUS,
PROFINET
The PROFIBUS/PROFINET logo is a registered
trademark of PROFIBUS Nutzerorganisation e. V.
Karlsruhe, Germany.
SIMATIC,
TIA Portal
SIMATIC and TIA Portal are registered trademarks of
Siemens AG, München, Deutschland.
Abbreviations
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Notes on safety
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Operation manual PROFINET
2 Notes on safety
The devices can represent a source of danger. Therefore observe
• the safety guidelines, technical rules and regulations given in the following
sections
• and points.
STOBER shall assume no liability for damage resulting from failure to comply
with the instruction manual or relevant regulations. We reserve the right to
make technical changes for the purpose of improving the devices.
2.1 Operation in accordance with its intended
use
As defined by DIN EN 50178 (previously VDE 0160), the drive controllers are
electrical equipment operating as power electronics to control the flow of
energy in high voltage systems. They are determined exclusively for
installation in the control cabinet with at least protection class IP54 and for
supplying
• synchronous servo motors,
• asynchronous motors and
• synchronous linear motors.
Designated use does not include connecting other electrical loads!
2.2 Component part of the product
The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always
keep it handy in the vicinity of the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the
technical documentation with the product.
2.3 Risk assessment
Before the manufacturer may bring a machine onto the market, he must
conduct a risk assessment according to Machine Directive 06/42/EC. As a
result, the risks associated with the use of the machine are determined. The
risk assessment is a multi-stage and iterative process.
On no account can sufficient insight into the Machine Directive be given as part
of this documentation. For this reason, seek detailed information about the
norms and legal position.
When installing the drive controller in machines, commissioning is forbidden
until it has been determined that the machine meets the requirements of EC
Directive 06/42/EC.
2.4 Qualified personnel
There are residual risks associated with the devices. For this reason, only
qualified personnel who are aware of possible dangers may carry out work on
the devices as well as operate and dispose of them.
Qualified personal are persons who have acquired the authorization to perform
these activities either through training to become a specialist and/or instruction
by specialists.
In addition the valid regulations, legal requirements, basic rules and this
technical documentation, particularly the safety information included in it, must
be carefully read, understood and observed.
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Notes on safety
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Operation manual PROFINET
2.5 Working on the machine
Apply the 5 safety rules in the order stated before performing any work on the
machine:
1. Disconnect.
Also ensure that the auxiliary circuits are disconnected.
2. Protect against being turned on again.
3. Check that voltage is not present.
4. Ground and short circuit.
5. Cover or block off adjacent live parts.
2.6 Disposal
Please observe the current national and regional regulations! Dispose of the
individual parts separately depending on the quality and currently applicable
regulations, e.g. as
• Electronic waste (circuit boards)
• Plastic
• Sheet metal
• Copper
•Aluminum
•Battery
2.7 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
if the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
if the stated precautionary measures are not taken.
DANGER!
Danger
means that serious danger of death exists
if the stated precautionary measures are not taken.
Information
Note that the discharge time of the DC link capacitors is up to 5
minutes. You can only determine the absence of voltage after this
time period.
Information
refers to important information about the product or serves to
emphasize a section in the documentation to which the reader
should pay special attention.
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PN6 communication module
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Operation manual PROFINET
3 PN6 communication module
The PN6 communication module provides a fieldbus interface for the
connection of drive controllers of series SD6 to higher-level control systems via
PROFINET IO.
PN6 complies with the PROFINET standard and allows cyclic and acyclic
access of an IO controller to all relevant drive parameters and functions.
3.1 Installation
Installation work is only admissible when no voltage is present. Observe the 5
safety rules.
Note the minimum open areas specified in the technical data during installation
to prevent the drive controller from overheating.
Protect the device against falling parts (bits or strands of wire, pieces of metal,
etc.) during installation or other work in the control cabinet. Parts with
conductive properties may result in a short circuit or device failure within the
drive controller.
Remove the additional covers before commissioning so that the device will not
overheat.
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the drive
controller! Note that the discharge time of the DC link capacitors is up to 5
minutes. You can only determine the absence of voltage after this time
period.
CAUTION!
Danger of material damage due for example to electrostatic discharge!
Take suitable protective measures when handling open printed circuit
boards, for example clothing appropriate for ESD and an environment free
of dirt and grease.
Do not touch the contact surfaces.
PN6 is installed on the upper slot of the drive controller.
You need:
• A Torx screwdriver TX10.
• The cover and screw included with the communication module.
Installation of the communication module
1. Loosen the fastening screw for the dummy cover on the top of the drive
controller.
2. Push the communication module into the drive controller on the guide
rails.
3. Push the module in so that the pin contacts are pushed into the female
connector strip.
4. Insert the tips of the cover included with the communication module into
the recess in the front at an angle.
5. Set the cover down on the drive controller so that the tips are resting under
the edge.
6. Fasten the cover with the two screws.
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Electrical installation
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Operation manual PROFINET
4 Electrical installation
4.1 PROFINET – Network structure
The PROFINET network structure is generally adapted to the relevant system-
specific requirements. PN6 supports a star, line or tree topology.
All IO-standard devices are included via internal or external switches
(100 Mbit/s) in the PROFINET network.
The following figure abstracts a PROFINET network in a line topology.
The network consists of a PROFINET segment with IO controller and all drive
controllers belonging to this area as IO devices, a PC or PG as IO supervisor
as well as a HMI as user interface.
The devices shown has integrated switches.
4.2 Connection
To be able to connect the PN6 communication module to additional PROFINET
components, an integrated switch with two RJ-45 sockets is available.
4.2.1 Selection of suitable lines
The PROFINET transfer technology is based on the Fast Ethernet standard.
A PROFINET network generally consists of symmetrical shielded copper
cables in twisted pairs (Shielded Twisted Pair).
Signals are transferred according to the 100BASE TX procedure with a transfer
rate of 100 Mbit/s and a frequency of 125 MHz. The maximum cable length is
100 m.
PROFINET cables are available in different versions matched to various
application scenarios and environmental conditions.
We recommend using the cable specified in the PROFINET installation
guideline. These are adapted precisely for the application in automation
technology with regard to use, resistance, EMC properties and color coding.
There are cables of type A, B and C that differ according to the type of
installation (fixed, flexible, under permanent movement).
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4.2.2 PN6: Sockets X200, X201
Each drive controller has both the X200 and X201 RJ-45 sockets.
The associated pin assignment and color coding complies with the EIA/TIA-
T568B standard.
Pin Designation Function
1Tx+
Communication2Tx-
3Rx+
4— —
5— —
6 Rx- Communication
7— —
8— —
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Commissioning - SD6 and SIMATIC S7 with PROFINET
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Operation manual PROFINET
5 Commissioning - SD6 and
SIMATIC S7 with PROFINET
You want to operate several drive controllers in conjunction with the Siemens
SIMATIC S7-1500 controller and a PROFINET network.
The following chapter describes the commissioning of the named systems with
the aid of the STOBER Software DriveControlSuite DS6 as well as the
Siemens Engineering Framework "Totally Integrated Automation Portal"
(TIA Portal).
To be able to implement the individual commissioning steps exactly, we require
the following system environment:
• Siemens SIMATIC S7-1500
• Siemens Totally Integrated Automation Portal V13
• STOBER SD6A drive controller with PN6 communication module
• STOBER DS6 DriveControlSuite from version 6.1-A
The systems must be cabled and supplied with the control voltage.
Commissioning is divided into the following steps ...
1. DriveControlSuite: Configure drive controller
The PN6 communication module in conjunction with the STOBER device
controller are activated separately for each drive controller subscribing on
the bus system in the DriveControlSuite. Associated PROFINET-specific
settings such as parameterization and assignment of the process data
channels are also configured for data transfer for each drive controller.
2. TIA Portal: map and configure PROFINET network
The TIA Portal provides a platform in which the PROFINET hardware
environment can be mapped, set up and saved as a global project
configuration.
5.1 DS6: Configure drive controller
To be able to configure all drive controllers of the bus system via the
DriveControlSuite, you must record them as part of a project. Afterwards
specify the general PROFINET settings and define the process data that will
be transferred.
Perform the steps included in the following chapters in the specified order!
5.1.1 Project drive controller and axis
We recommend recording all drive controllers in the DriveControlSuite
subscribing to the bus system in one project and under one module.
1. Start the DriveControlSuite and click on Create new standard project.
The project planning window opens, the Drive controller button is
active.
Project drive controller
2. Properties tab:
specify the necessary characteristics of the drive controller.
3. Drive Controller tab:
select the device type that corresponds to the drive controller.
The latest firmware version is activated by default.
4. Option modules tab:
select the PN6A communication module.
5. Device controller tab:
select the STOBER device controller as well as PROFINET Rx and
PROFINET Tx for the transfer of the process data.
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5.1.2 Configure operation mode and process data
The process data that is exchanged between IO controller and IO device for a
cyclic data transfer depends on the operation mode of the application.
By selecting an operation mode, the most important send and receive process
data is assigned to the respective parameters as default settings.
Requirement:
You have activated the PN6 module as well as the STOBER Drive Based
device controller as part of the drive controller and axis project configuration.
Project axis
6. Click on Axis 1 in the left navigation area.
7. Properties tab:
enter the necessary characteristics of the axis.
8. Application tab:
select the STOBER Drive Based application.
9. Motor tab:
select the motor type that you operate via this axis.
10. Confirm with OK.1. Mark the relevant drive controller in the project tree and click in the Wizard
section on the 1st projected axis > STOBER Drive Based application.
The application wizard opens.
2. Operation modes section:
select the required operation mode and click on Set fieldbus mapping for
operation mode.
The Set fieldbus mapping for operation mode window opens.
The most important process data for the selected operation mode is
preassigned for each transmission direction.
3. If you want to define additional process data in advance, select it for the
respective Rx and Tx channel and confirm your configuration with OK.
The process data is transferred to the Mapping dialog PROFINET >
RxPZD and PROFINET >TxPZD.
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5.1.3 Configure general PROFINET settings
Requirement:
You have activated the PN6 module as well as the STOBER Drive Based
device controller as part of the drive controller and axis project configuration.
5.1.4 Configure PZD transfer
The PZD channel is used for the fast transfer of control and status information
as well as the actual and reference values of an IO controller to a IO device and
vice versa.
The direction of the data flow is important for this data transfer. PROFINET IO
distinguishes between Received-PZD (= RxPZD) and Transmitted-PZD
(=TxPZD) – as viewed by the IO device.
The devices of the 6th generation of STOBER drive controllers support a
flexible assignment of the parameter values to be transferred.
An IO controller requires – depending on the selected operation mode –
different control and status information. STOBER offers a preassignment of the
communication interface depending on the operation mode that can be
supplemented or changed at any time.
5.1.4.1 Adapt RxPZD
Requirement:
We recommend selecting an operation mode before this step and loading the
preassigned RxPZD via the associated "Fieldbus mapping" function in the list
of the data to be transferred.
1. Mark the relevant drive controller in the project tree and click in the Wizard
section on the 1st projected axis > PROFINET.
The PROFINET wizard opens.
2. Configure PROFINET as follows:
A100
Fieldbus scaling
Define how the PZD elements are transferred
(scaled).
Permitted values:
1 = Raw value (values are passed on without change)
0 = Integer (values are converted)
Default: raw value
A273
PN device name
The device name is generally defined in the
associated TIA project and automatically
transferred.
A109
PZD timeout
To be able to detect a communication failure, monitor
the arrival the cyclic process data by defining a PZD
timeout.
Permitted value range: 0 – 65535 ms
Default: 65535 ms
Note:
to activate the timeout, the value must be within the
permitted value range; the values 0 ms and 65535 ms
deactivate this function.
Information
Note that the maximum total length of the parameters to be
transferred is configured in the controller.
1. Mark the relevant drive controller in the project tree and click in the Wizard
section on the 1st projected axis > PROFINET RxPZD.
The PROFINET RxPZD wizard opens.
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5.1.4.2 Adapt TxPZD
Requirement:
We recommend selecting an operation mode before this step and loading the
preassigned TxPZD via the associated "Fieldbus mapping" function in the list
of the data to be transferred.
2. You can transfer a maximum of 18 parameter values via RxPZD to the
drive controller.
Check the default settings and/or configure the process data according to
your requirements.
A90[0] – A90[5],
A91[0] – A91[5],
A92[0] – A92[5]
1st – 6th mapped
parameter
Parameter values that are transferred to the
controller.
The respective position (A90 – A92, 1st – 6th)
has information about the associated
transmission order.
Resulting length Total length of the data to be transferred. This must
not the exceed the value saved in the controller
(max. 72 byte). If necessary, change the type or
number of parameter values to be transferred.
Information
Note that the maximum total length of the parameters to be
transferred is configured in the controller.
1. Mark the relevant drive controller in the project tree and click in the Wizard
zone on the 1st projected axis > PROFINET TxPZD.
The PROFINET TxPZD wizard opens.
2. You can transfer a maximum of 18 parameter values via TxPZD to the
controller.
Check the default settings and/or configure the process data according to
your requirements.
A94[0] – A94[5],
A95[0] – A95[5],
A96[0] – A96[5]
1st – 6th mapped
parameter
Parameter values that are received by the controller.
The respective position (A94 – A96, 1st – 6th) has
information about the associated transmission order.
Resulting length Total length of the data to be transferred. This must
not the exceed the value saved in the controller
(max. 72 byte). If necessary, change the type or
number of parameter values to be transferred.
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5.1.5 Transfer project configuration
To be able to transfer a project configuration to one or more drive controllers as
part of an IGB network, you must connect your computer to the network.
Requirement:
the IGB interfaces of the drive controller are connected to each other and the
control board is switched on (24VDC supply).
5.1.6 Save project configuration
Requirement:
You have transferred the project configuration to a drive controller.
1. Mark the module in the project tree under which you have recorded the
drive controller concerned and click on Setting up a connection.
The connection window opens.
2. Direct connection > Column IGB IP address tab:
Mark the IP address you want to connect with and confirm with OK.
The assignment window opens.
3. For each drive controller, assign the Send to drive controller action in the
Method column, assign a drive controller in the In project column and
confirm the assignment with Start.
The project file is transferred to the selected drive controller.
1. Mark the drive controller concerned in the project tree and click on
Wizards > Axis > Save values.
The storage wizard opens.
2. Save the project configuration in the drive controller by setting A00[0] Start
to 1: active.
3. The configuration changes are only effective when the drive controller is
restarted. Click on Restart.
The restart wizard opens.
4. Restart the drive controller by setting A09[0] Start to 1: Active.
5. Reestablish a connection to the drive controller.
6. Transfer and save the project configuration to all drive controllers of your
bus system.
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5.2 TIA Portal: Set up PROFINET network
A PROFINET IO system generally consists of a PROFINET IO controller and
assigned PROFINET IO devices.
The Siemens TIA Portal offers you the option to map your real PROFINET IO
hardware environment, address all devices, parameterize the IO devices and
configure the data exchange.
Always comply with the following sequence of steps when mapping your
PROFINET IO system.
Note that the infrastructure of your PROFINET IO system is already set up, i.e.
all PROFINET system subscribers must be physically in the network. You have
also projected all IO devices via the DriveControlSuite and transferred the
project configuration on the drive controller.
5.2.1 Check network addresses
Before staring your project configuration, check whether the network
addresses of the IO controller and IO supervisor match each other. To be able
to establish a connection, both subscribers must belong to the same subnet.
Requirement:
You have already set up the infrastructure of your PROFINET IO system,
i.e. all PROFINET system subscribers are physically in the network.
Read IP address and subnet masks of the IO controller
1. Start the TIA Portal and click on Online & Diagnostics > Accessible
devices.
The Accessible devices window opens.
Type of the PG/PC
interface
Select PN/IE.
PG/PC
interface
Select the network connection that you use.
2. Click on Start search.
If an online connection can be set up, all networked subscribers of
your physical PROFINET system together with the specification of the
respective device type as well as the associated IP and MAC
addresses are listed.
Read IP address and subnet masks of the IO supervisor
3. IO supervisor: Click on Control Panel > Network and Sharing Center >
View your active networks in the MS Windows system environment.
4. Connections section: click on the relevant LAN connection.
The Status of LAN connection window opens.
5. General tab > Connection section: call up the Network connection details
via Details.
6. Compare the specified IP address and subnet masks of the IO supervisor
with the IO controller. Both subscribers must belong to the same subnet.
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5.2.2 Install GSD
The functions and properties of the STOBER drive controllers are described in
the form of numerous objects and summarized in a GSD file.
To be able to map and configure the drive controller in the network, include this
STOBER-specific GSD file in the hardware catalog of your TIA project.
Requirement:
You have downloaded the GSD file from the STOBER download area and
saved it locally or copy it directly from the STOBER ELECTRONICS 6 CD
during the installation process.
5.2.3 Map PROFINET IO system
Map the IO controller of your PROFINET IO system as well as all drive
controllers, i.e. IO devices in a TIA project by selecting the relevant hardware
modules and including them in the project.
Requirement:
You have created a new project in TIA and installed the STOBER-specific
GSD. You are in the TIA network view; the hardware catalog is open.
1. Start the TIA Portal, create a project and save it. Open the TIA project
view.
2. Click on Options > General station description files (GSD).
The Manage general station description files (GSD) window opens.
3. Navigate to the directory that contains the STOBER-specific GSD and
click on OK.
The GSD is imported.
4. Set a check mark for the file and click on Install.
The GSD is installed; SD6 is integrated as a new IO device in the
hardware catalog.
Information
Note that you can only connect "logical" IO controllers and IO
devices in the TIA network view.
Include IO controller
1. Hardware catalog: Select Controller > SIMATIC S7-1500 > CPU and open
the folder of the CPU type that belongs to your controller (e.g.CPU 1513-
1 PN).
You obtain all article numbers of the selected CPU type.
2. Drag & drop the required CPU in the network view.
The IO controller is included in your project.
Include IO devices
3. Hardware catalog: Select Other field devices > PROFINET IO > Drives >
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG > STOBER 6th
generation drives > PN6A.
4. Drag & drop the module in the network view.
The IO device is included in your project.
5. Repeat steps 3 and 4 for all IO devices that exist in your physical
PROFINET IO system.
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5.2.4 Configure IO controller
If necessary, you can change the preconfigured IP address and subnet
address of the IO controller.
Requirement:
You are in the TIA network view.
5.2.5 Configure IO devices
In this step, specify the data volumes of each IO device of your PROFINET IO
system to be transferred and name the IO devices according to the PROFINET
name conventions. If the respective IP addresses of the IO devices are not
automatically assigned by the IO controller, change the default addresses. In
addition you also have the option to configure the monitoring of the IO-data
exchange via the so-called IO cycle.
Requirement:
You are in the TIA network view. The hardware catalog is open.
Connect "logical" IO controller and IO devices
6. Connect the "logical" devices to each other by clicking on and holding the
port of the IO controller and dragging a connection on the port of the first
IO device.
7. Network the ports of all IO devices as described in 6.
Your PROFINET IO system is mapped to your TIA project.
1. Double click on the IO controller of your IO-System.
You will switch to the associated device view.
2. Click on the General tab > General > PROFINET interface > Ethernet
addresses in the device properties.
3. IP protocol section:
Use IP protocol Activate this option if not activated as the default.
Set IP address in the
project
If not active by default, activate this option and
change the IP and subnet addresses of the IO
controller.
1. Double click on the IO device of your IO system.
You will switch to the associated device view.
Define transfer volume
2. Hardware catalog: Click on Catalog > Module.
You have two categories available that define the general data volume
to be transferred.
3. Mark the required module and drag & drop it in the Device overview tab >
Module column.
The input and output addresses of the IO device are generated
automatically.
Assign device names
4. Device view: Double click on the IO device graphic.
5. Device properties: Click on the General tab.
6. General section:
Name Name the IO device according to the PROFINET
name conventions.
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7. [Optional] Section PROFINET interface > Ethernet addresses > IP
protocol:
Use IP protocol Activate this option if not activated as the default.
Set IP address in the
project
If not active by default, activate this option and
change the IP address of the IO device.
8. Device view: Mark the relevant IO device and right click on Assign device
name.
The Assign PROFINET device name window opens.
9. Click on Update list.
All IO devices of the defined subnet are listed together with the
specification of the respective device type as well as the associated IP
and MAC address.
10. Mark the IO device that you want to name and click on Assign name.
You can test your selection in advance by verifying the selected drive
controller via "Flash LED" or via its own MAC address (read A279 PN
MAC addresses parameter).
Configure IO cycle
11. Section Advanced options > Real-time settings > IO cycle > Update time:
Automatic If the time in which the controller and device
exchange IO-data should be automatically
calculated, activate this option.
Can be set If you want to calculate the update time yourself,
activate this option and specify the required time
(units: milliseconds).
Adapt update time
when send clock
changes
If the relationship between the update time and send
time should permanently remain constant, activate
this option.
12. Section Advanced options > Real-time settings > IO cycle > Response
monitoring time:
Accepted update
cycles without IO-
Data
Check the default setting and change the number of
permitted cycles without data transfer if necessary.
Response
monitoring time
The response monitoring time is automatically
calculated based on the accepted cycles; it must not
exceed 1.92 seconds.
13. Repeat steps 1 – 12 for each IO device of your PROFINET IO system.
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