Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Type: Operating instructions

Pack 09

MOTORCYCLE

™

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc.,121 E. Calhoun Street, Woodstock, IL 60098.

Warning: Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

Items may vary from those shown.

MOTORCYCLE

™

45 The oil tank 112

46 The frame 114

47 Mounting the engine 115

48 The battery box 118

49 The gearbox 120

111

STEP-BY-STEP ASSEMBLY

A. Right rear lights

B. Screws

PARTS 46

A. Oil tank

B. Bracket

C. Mount

D. Screws

A B

PARTS 48

A. Battery box

B. Battery box cover

C. Oil tank mounting plate

D. Mounting plate

E. Oil tank plate

F. Screws

C D

PARTS 50

A. Left rear lights

B. Screws

PARTS 47

A. Circuit board

B. Mount

C. Screws

PARTS 49

A. Gear box

B. Gear box top

C. Mounting plate

D. Fender mount

E. Screws and ttings

D E

PARTS 51

YOUR PARTS

112

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STEP1

STAGE 45: THE OIL TANK

STEP 1 Prepare the oil tank, mount and two of the three thicker screws.

STEP2

STEP 2 Take the mount and align the two larger holes in it with the corresponding holes in the oil tank.

In this stage, you t the mount to the oil tank.

113

STEP-BY-STEP ASSEMBLY

Stage complete

STEP4

STEP3

STEP 3 Tighten one of the screws into place.

STEP 4 Tighten the second screw into the other aligned holes to secure the mount.

114

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STAGE 46: THE FRAME

Stage complete

In this stage, you remove the mounting plate and bracket from the

frame in preparation for tting the engine.

STEP1

STEP 1 Prepare the frame assembly (Stage 39).

STEP2

STEP 2 Loosen the nut and bolt holding the

mounting plate and bracket to the frame.

115

STEP-BY-STEP ASSEMBLY

STAGE 47: MOUNTING THE ENGINE

STEP 1 Prepare the frame, mounting plate, bracket and nut and bolt

(Stage 46), the engine (Stage 44), the frame centre support and screw

(Parts 41), the mount and screws (Parts 49), bolts (Parts 37).

STEP 3 The slot in the engine ts

onto the tab on the cross member.

STEP 2 Locate the slot in the front

of the engine (arrowed).

STEP 4 Place the engine into the

frame, as shown.

STEP1

STEP3

STEP2

STEP4

STEP 5 Push the tab into the slot

in the engine.

STEP5

In this stage, you mount the engine onto the frame.

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STEP 6 Locate the tab at the front

of the frame centre support.

STEP 7 Insert the tab into the slot

at the rear of the engine and the

bottom of the support into the

corresponding hole in the H-frame.

STEP6STEP7

STEP 8 Take the mount (Parts

49) and position it onto the top of

the centre support, with the sides

resting in the frame.

STEP8

STEP 9 Tighten two machine

screws (Parts 49) into the two

holes in the sides of the mount.

STEP 10 Turn the frame over

and tighten the screw from Parts

41 into the middle hole in the

H-frame.

STEP10

STEP 11 Align the holes in centre

support with the holes in the

underside of the engine.

STEP11

STEP 12 Tighten one of the self-

tapping screws from Parts 49 into

one of the aligned holes.

STEP 13 Tighten a second self-

tapping screw into the other hole.

STEP12 STEP13

STEP 14 Take the mounting plate

removed in Stage 46 and insert

the bolt through the hole in the

frame.

STEP14

STEP9

117

STEP-BY-STEP ASSEMBLY

Stage complete

STEP 15 Place the bracket onto

the bolt from the other side of

the frame.

STEP 18 Insert one of the bolts

(Parts 37) into the aligned holes.

STEP 16 Tighten the nut back

onto the end of the bolt.

STEP 19 Tighten the bolt into

the hole.

STEP18

STEP15

STEP19

STEP16

STEP 17 Align the holes in the

mounting plate (arrowed) with

the corresponding holes in the

cylinders.

STEP 20 Tighten the second bolt

into the other hole.

STEP20

STEP17

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STEP1

STAGE 48: THE BATTERY BOX

STEP 1 Prepare the battery box, battery box cover and two of the smaller screws from Parts 50.

STEP2

STEP 2 The holes at the sides of the battery box cover t over the posts on the battery box.

In this stage, you will t the battery box cover to the battery box.

119

STEP-BY-STEP ASSEMBLY

Stage complete

STEP4

STEP3

STEP 3 Place the cover onto the box, making sure the holes of both parts are aligned.

STEP 4 Tighten the two screws into the aligned holes. Do not overtighten the screws as you will need to remove

the cover to t the batteries.

120

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STAGE 49: THE GEARBOX

STEP 1 Prepare the mounting

plate (Parts 50), and the other

pieces shown from Parts 51.

STEP 4 Tighten a screw into each

of the holes.

STEP 2 Take the mounting plate

(Parts 51) and place it onto the

underside of the gearbox.

STEP 5 Don’t fully tighten the

screws as the mounting plate

should remain able to move.

STEP1

STEP4

STEP2

STEP5

STEP 3 Align the holes in the

plate with those in the gearbox.

STEP 6 Take the fender mount

and insert it into the corresponding

hole in the mounting plate.

STEP3

STEP6

In this stage, you will assemble the gearbox.

121

STEP-BY-STEP ASSEMBLY

Stage complete

STEP 7 Tighten the remaining

screw into the hole from the other

side to secure the mount.

STEP 10 Press the plate into

place.

STEP 8 Insert the pins of the

gearbox top into the matching

holes in the gearbox.

STEP 11 Tighten the two nuts onto

the long bolt.

STEP7

STEP10

STEP8

STEP11

STEP 9 Take the mounting plate

(Parts 50) and insert the two posts

into the matching holes in the

gearbox top.

STEP 12 Turn the bolt into the

hole in the gearbox and place the

other end into the recess in the

mounting plate, as shown.

STEP9

STEP12

Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

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