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IUM201053-14
050707/SPF20A/14E
Important Information
- This manual is designed to help you to install, operate and maintain Stitcher & Folder,
SPF-20A. Read, understand and keep this manual in a safe and convenient place.
- Do not operate SPF-20A until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages
resulting from : improper or inadequate maintenance by customer; unauthorized modifica-
tion or misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or
translated to another language without the prior written consent of Horizon International Inc.
SPF-20A
S
TITCHER & FOLDER
STITCHER & FOLDER
II
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.
- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machines when any covers are removed.
- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.
III
CONTENTS
Important Information ............................................................................................ I
Safety Precautions .................................................................................................... II
1. Before You Begin
1-1 SPF-20A Specification .......................................................................................2
1-2 Machine Descriptions ........................................................................................ 3
1-2-1 Safety Device and Safety Function ................................................................ 3
1-2-2 Machine Descriptions and Functions ............................................................. 4
[1] General View 1 .............................................................................................. 4
[2] General View 2 .............................................................................................. 5
[3] Jog Section ..................................................................................................... 6
[4] Stitcher Wire Section .....................................................................................6
[5] Fold Section ................................................................................................... 7
[6] Delivery Conveyor Section ............................................................................ 7
1-2-3 Control Section ............................................................................................... 8
1-3 Tools and Accessories ........................................................................................ 9
1-4 Consumables /Option ........................................................................................ 12
2. Setup and Adjustment
2-1 Power ON ...........................................................................................................14
2-2 Collator Setup .................................................................................................... 15
2-3 Operation Mode Setup ......................................................................................16
2-3-1 Stitch & Fold .................................................................................................. 16
2-3-2 Side Stitch....................................................................................................... 23
2-3-3 Side Stitch & Fold .......................................................................................... 29
2-3-4 Corner Stitch................................................................................................... 35
2-3-5 Fold ................................................................................................................. 42
2-3-6 Pass ................................................................................................................. 47
2-4 Jog Section Setup ............................................................................................... 52
2-5 Fold Roller Gap Adjustment ............................................................................ 54
2-6 Fold Plate Gap Adjust Knob ............................................................................ 55
2-7 Delivery Conveyor Setup .................................................................................. 55
2-8 Control Section Setup ........................................................................................ 56
IV
3. Operation Procedures
3-1 Test Binding .......................................................................................................58
3-1-1 Test Feeding ................................................................................................... 58
3-1-2 Adjustment with Touch Screen ......................................................................60
3-1-3 Fold Skew Correction ..................................................................................... 64
3-1-4 Fold Knife Height Adjustment .......................................................................65
3-1-5 Stitch Position Correction .............................................................................. 65
3-2 Binding Operation ............................................................................................. 66
3-2-1 Binding Start................................................................................................... 66
3-2-2 Speed Adjustment........................................................................................... 67
3-2-3 Hand Feed Operation...................................................................................... 68
3-3 Job Memory .......................................................................................................69
3-3-1 Write ............................................................................................................... 69
3-3-2 Read ................................................................................................................ 70
3-3-3 Delete.............................................................................................................. 71
3-4 Special Operation............................................................................................... 72
3-4-1 When Trouble Monitor Appears ....................................................................72
3-4-2 Pusher Block Attachment ............................................................................... 74
3-4-3 Stitcher Head Reverse Operation ................................................................... 74
4. Stitcher Head
4-1 Wire Attachment ...............................................................................................76
4-2 Stitcher Attachment ...........................................................................................77
4-3 Threading ...........................................................................................................79
4-4 Test Stitch ...........................................................................................................80
4-5 Stitch Length Adjustment .................................................................................80
4-6 Stitch Balance Adjustment................................................................................81
4-7 Wire Straight Adjustment ................................................................................82
5. Maintenance
5-1 Greasing ..............................................................................................................84
5-1-1 Jog Guide Shaft .............................................................................................. 84
V
5-2 Lubrication .........................................................................................................84
5-2-1 Stitcher Unit Shaft .......................................................................................... 84
5-2-2 Fold Knife....................................................................................................... 84
5-2-3 Stitcher Head .................................................................................................. 85
5-3 Cleaning .............................................................................................................. 86
5-3-1 Transport Rollers and Belt ............................................................................. 86
5-3-2 SPF-20A Inside .............................................................................................. 86
5-4 Replacement ....................................................................................................... 87
5-4-1 Clincher Point ................................................................................................. 87
6. Move and Installation
6-1 SPF-20A Unpack ................................................................................................ 90
6-2 SPF-20A Move ................................................................................................... 91
6-3 SPF-20A Installation ......................................................................................... 92
6-3-1 Installation of Infeed Conveyor Section (SPF-CV) ....................................... 92
6-3-2 Installation of Entrance Cover (M-20) ...........................................................94
6-3-3 Connection with a Collator............................................................................. 98
6-4 When the Corner Stitch Is Performed On the Operation Side ..................... 100
VI
PAGE INTENTIONALLY BLANK
1
1. Before You Begin
1. Before You Begin
1-1 SPF-20A Specification ............................................................................. 2
1-2 Machine Descriptions .............................................................................. 3
1-3 Tools and Accessories.............................................................................. 9
1-4 Consumable /Option ............................................................................... 12
2
1. Before You Begin
Model SPF-20A
Sheet Size Maximum : 350 mm x 500 mm (13.8" x 19.7")
Minimum : 120 mm x 180 mm (4.75" x 7.1")
Finish Size Maximum : 250 mm x 350 mm (9.8" x 13.8")
Minimum : 90 mm x 120 mm (3.5" x 4.7")
Stitching Thickness Maximum : 4 mm (Only Stitching) (0.16")
Stitching and Fold Thickness 2 mm (0.08") 20 sheets of 60 gsm
Stitch Distance 73 to 160 mm (2.9" to 6.2")
Wire Diameter Standard : 0.5 mm (0.02") Option : 0.4 mm (0.016")
Production Speed Maximum 3,660 booklets / h (A4-Finish)
Maximum 4,050 booklets / h (A5-Finish)
Voltage/Frequency Single Phase 200V, 50/60 Hz
Single Phase 220V, 50/60 Hz
Single Phase 230V, 50/60 Hz
Rated Current 200V, 50 Hz, 3.3 A
200V, 60 Hz, 3.2 A
220V, 50 Hz, 2.9 A
220V, 60 Hz, 2.8 A
230V, 50 Hz, 3.0 A
230V, 60 Hz, 2.7 A
Power Consumption 200V, 50 Hz, 450 W
200V, 60 Hz, 440 W
220V, 50 Hz, 480 W
220V, 60 Hz, 500 W
230V, 50 Hz, 490 W
230V, 60 Hz, 470 W
Motor 200 W x 1 / 100 W x 1 / 60 W x 1 / 15 W x 1
Noise Level LA peak : 79.4 dB
LA eq : 72.8 dB
Weight 490 kg (1,080 LB)
Machine Size 2710 x 805 x 1100 mm
(W x D x H) (107" x 31.7" x 43.7")
1-1 SPF-20A Specification
The machine design and specifications are subject to change without any notice.
3
1. Before You Begin
1-2 Machine Descriptions
1-2-1 Safety Device and Safety Function
Safety Cover 1
SPF-20A will not operate
when this cover is opened.
Safety Cover 2
SPF-20A will not operate
when this cover is opened.
Safety Cover 3
SPF-20A will not operate
when this cover is opened.
Safety Cover 4
SPF-20A will not operate
when this cover is opened.
Stop Button
SPF-20A and FC-20A stop
when this button is pressed.
4
1. Before You Begin
TRIMMER
TRIMMER
FC-
20A
STITCHER & FOLDER
STITCHER & FOLDER
SPF-
20A
Fold Section
Collated sheets are folded in this section.
1-2 Machine Descriptions
1-2-2 Machine Descriptions and Functions
[1] General View 1
Infeed Conveyor (SPF-CV)
This section transports collated
sheets to jog section.
Collator
Refer to Collator Operation
Manual.
Control Section
LCD screen and control switches are housed
in this section.
Fore Edge Trimmer (FC-20A)
Refer to FC-20A Operation Manual.
Jog Section
This section jogs sheets from 4 sides.
Delivery Conveyor
Collated sheets are
delivered in this sec-
tion.
Stitch Section
Collated sheets are stitched in this section.
5
1. Before You Begin
STITCHER & FOLDER
STITCHER & FOLDER
SPF-
20A
Fold Skew Adjust Knob
This knob is used to adjust the skew in fold.
Fold Plate Gap Adjust Knob
This knob is used to adjust the fold plate gap
according to the collated sheets' thickness.
1-2 Machine Descriptions
[2] General View 2
Hand Feed Table
Stitch Position Correct Knob
This knob is used to correct the
stitch position when one of stitches
is not aligned with the fold line.
Clincher Lever
This knob is used to remove wire
on clincher when stitcher is
stitched without sheets.
Side/Corner Stitch Stopper
Fold Knife Height Adjust Knob
This knob is used to adjust the fold knife
height.
Main Switch
6
1. Before You Begin
A6,A5
A6,A5A4
A4
Stitch Position
Jog Guides
These guides jog sheets from
top and bottom sides.
Wire
This is wire for stitching.
Sheet Guide
This guide prevent sheets from
curling up.
Tail Jog Plate
This plate jogs sheets
from the tail edge.
1-2 Machine Descriptions
[3] Jog Section
Wire Spool Holder
This holder holds wire spool.
Wire Brake
This brake prevents from wire
spool turning too fast.
Wire Guide
This guide guides wire from
wire coil to stitcher heads.
[4] Stitcher Wire Section
Weight Roller
This roller feeds sheets from the
collator into the jog section.
Stitch Distance Scale
This scale indicates the stitch distance.
Bulging Nose
This bulging nose bends
sheets slightly to feed
them smoothly.
Transport Angle Adjust Lever
This lever is used to change the sheet
transport direction downward.
Weights
These weights are used to adjust
feed roller compression.
7
1. Before You Begin
STITCHER & FOLDER
STITCHER & FOLDER
SPF-
20A
Stack Plate
Delivered sheets/booklets are
stacked on this plate.
Conveyor Wheels
These wheels hold delivered sheets/
booklets.
1-2 Machine Descriptions
[5] Fold Section
Bypass Section
When the folding operation
is not performed, sheets
pass over this section.
[6] Delivery Conveyor Section
Fold Roller Gap Adjust Lever
This lever is used to adjust the
fold roller gap.
Gate
This gate changes the sheet
transport direction according to
the operation mode.
Jog Pusher
This pusher positions sheets in the
fold section.
Transport Roller
This roller transport sheets into
the fold section and prevents
sheets from bouncing back.
8
1. Before You Begin
1-2 Machine Descriptions
1-2-3 Control Section
Stitch Delay Time Knob
This knob is used to adjust the stitch delay
time to give enough time for jogging sheets.
Stitcher Inching Button
This knob is used to inch stitcher.
Single Fold Button
This knob is used to fold
sheets in fold section.
Conveyor Operate Time Knob
This knob is used to adjust operating
time of delivery conveyor according
to the booklet size and thickness.
Jog ON/OFF Button
This knob is used to turn on/off
jog pusher, head stopper and tail
jog plate.
Stop Button
This knob is used to stop all operation
of the whole system.
Single Stitch Button
This knob is used to stitch
sheets on jog section and trans-
port to bypass or fold section.
Belt Speed Knob
This knob is used to adjust the belt
rotating speed.
[LCD Touch Screen Number Keys]
Ten number keys are appeared when numbers
are input in LCD touch screen.
Back
This button is to return the
screen to previous one.
Indicator
Indicates input number.
Enter
This button is used to deter-
mine the input number.
Clear
This button is to clear the input number.
9
1. Before You Begin
1-3 Tools and Accessories
Oil (4-003061-00) 1 pcPliers (4-001434-00) 1 pc
Allen Wrench Set (4-009603-00) 1 set Grease (4-001272-00) 1 pc
Spanner : 16-24 mm (4-005410-00) 1 pc
Ball Point Driver : 4 mm (4-009602-00)1 pc
Screwdriver (4-005382-00) 1 pc Spanner : 13-17 mm (4-005400-00) 1 pc
Spanner : 8-20 mm (4-005397-00) 1 pcTool Box (4-003344-00) HR-305 1 pc
(ISO VG68) 50 cc
10
1. Before You Begin
1-3 Tools and Accessories
Wire (CO-25) 2 pcs
Wire Guide (9961175) 2 pcsT-Wrench (4 mm) 1 pc
Wire Adjust Knob (9459210) 1 pc
Connecting Plate (M037709-AS) 1 pc
Stopper Guide (M036730-01) 2 pcs
Allen Wrench : 2.5 mm (4-001437-00)1 pc
Allen Wrench (2 mm) 1 pc
Spanner (7 mm) 1 pc
(for MC/HAC)
Stopper Plate (M036803-03) 1 pc
11
1. Before You Begin
1-3 Tools and Accessories
Delivery Conveyor (M037722-AS) 1 pc
Leveling Bolt and Nuts (M12-100) 3 sets
Mount Base (M000025-01) 3 pcs
Sheet Guide (M036328-00) 1 pc Connecting Cable (A932665-00) 4 pcs
Connecting Cable (A932648-00) 1 pc
Stack Plate (M037743-00) 1 pc
SPF-20A Connector (A932647-00) 1 pc
Hose (M036333-00) 1 pc
Sheet Guide (L) (M036329-00) 1 pc
12
1. Before You Begin
1-3 Tools and Accessories
1-4 Consumables Option
Corner Stitch Guide (A932668-01) 1 pc
Wire (CO-25)
Pusher Block (M036369-10) 1 pc Guide Bar (M036377-AS) 4 pc
Bracket for Sheet Holder (M036794-00) 1 pc
Sheet Holder L (M036795-00) 1 pc Sheet Holder S (A932689-00) 1 pc
Lock Knob (4014109-00) 1 pc
Corner Stitch Guide F (A935807-00)
Gauge (M036599-00) 1 pc
2. Setup and Adjustment
13
2. Setup and Adjustment
2-1 Power ON ................................................................................................. 14
2-2 Collator Setup .......................................................................................... 15
2-3 Operation Mode Setup ............................................................................ 16
2-4 Jog Section Setup ..................................................................................... 52
2-5 Fold Roller Gap Adjustment .................................................................. 54
2-6 Fold Plate Gap Adjustment .................................................................... 55
2-7 Delivery Conveyor Setup ........................................................................ 55
2-8 Control Section Setup ............................................................................. 56
2. Setup and Adjustment
14
SPF-20A
Now Loading...
2-1 Power ON
Power Switch
1. Before turning on the power switch,
make sure that the corner stitch guide is not
installed.
- If the SPF-20A is initialized with the
corner stitch guide installed, the corner
stitch guide hits inside of the machine
and the machine may not be initialized
correctly.
2. Turn on power switch.
- Guides, stoppers and units move to their
home position to initialize and the initial
page appears.
- About 60 seconds later, the operation
mode select page appears.
- While initializing SPF-20A, CAUTION
page (see right drawing) appears when
Ejection Roller Unit is attached on FC-
20A. Remove the Ejection Roller Unit
and press icon.
OK
OK
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