Horizon Fitness SPF-20A User manual

IUM201053-14

050707/SPF20A/14E

Important Information

- This manual is designed to help you to install, operate and maintain Stitcher & Folder,

SPF-20A. Read, understand and keep this manual in a safe and convenient place.

- Do not operate SPF-20A until you read and understand the instructions in this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages

resulting from : improper or inadequate maintenance by customer; unauthorized modifica-

tion or misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and

performance of the product. Therefore, the product design and specifications are subject to

change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or

translated to another language without the prior written consent of Horizon International Inc.

SPF-20A

S

TITCHER & FOLDER

STITCHER & FOLDER

II

Safety Precautions

- The signal word WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in damage on machines. It may also be used to alert against unsafe

practices.

- Read and understand all safety instructions with signal word such as WARNING and

CAUTION. If safety instructions are ignored, personal injury may result.

- Horizon International Inc. cannot anticipate every possible situation that might involve

a potential hazard. The instructions in this manual and warning labels on the machine are

therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inad-

vertent operation when such operation could cause injury to personnel. Do not attempt to

operate any switch, valve, or other energy isolating device where it is locked or tagged out.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the

detail or inside of machine.

III

CONTENTS

Important Information ............................................................................................ I

Safety Precautions .................................................................................................... II

1. Before You Begin

1-1 SPF-20A Specification .......................................................................................2

1-2 Machine Descriptions ........................................................................................ 3

1-2-1 Safety Device and Safety Function ................................................................ 3

1-2-2 Machine Descriptions and Functions ............................................................. 4

[1] General View 1 .............................................................................................. 4

[2] General View 2 .............................................................................................. 5

[3] Jog Section ..................................................................................................... 6

[4] Stitcher Wire Section .....................................................................................6

[5] Fold Section ................................................................................................... 7

[6] Delivery Conveyor Section ............................................................................ 7

1-2-3 Control Section ............................................................................................... 8

1-3 Tools and Accessories ........................................................................................ 9

1-4 Consumables /Option ........................................................................................ 12

2. Setup and Adjustment

2-1 Power ON ...........................................................................................................14

2-2 Collator Setup .................................................................................................... 15

2-3 Operation Mode Setup ......................................................................................16

2-3-1 Stitch & Fold .................................................................................................. 16

2-3-2 Side Stitch....................................................................................................... 23

2-3-3 Side Stitch & Fold .......................................................................................... 29

2-3-4 Corner Stitch................................................................................................... 35

2-3-5 Fold ................................................................................................................. 42

2-3-6 Pass ................................................................................................................. 47

2-4 Jog Section Setup ............................................................................................... 52

2-5 Fold Roller Gap Adjustment ............................................................................ 54

2-6 Fold Plate Gap Adjust Knob ............................................................................ 55

2-7 Delivery Conveyor Setup .................................................................................. 55

2-8 Control Section Setup ........................................................................................ 56

IV

3. Operation Procedures

3-1 Test Binding .......................................................................................................58

3-1-1 Test Feeding ................................................................................................... 58

3-1-2 Adjustment with Touch Screen ......................................................................60

3-1-3 Fold Skew Correction ..................................................................................... 64

3-1-4 Fold Knife Height Adjustment .......................................................................65

3-1-5 Stitch Position Correction .............................................................................. 65

3-2 Binding Operation ............................................................................................. 66

3-2-1 Binding Start................................................................................................... 66

3-2-2 Speed Adjustment........................................................................................... 67

3-2-3 Hand Feed Operation...................................................................................... 68

3-3 Job Memory .......................................................................................................69

3-3-1 Write ............................................................................................................... 69

3-3-2 Read ................................................................................................................ 70

3-3-3 Delete.............................................................................................................. 71

3-4 Special Operation............................................................................................... 72

3-4-1 When Trouble Monitor Appears ....................................................................72

3-4-2 Pusher Block Attachment ............................................................................... 74

3-4-3 Stitcher Head Reverse Operation ................................................................... 74

4. Stitcher Head

4-1 Wire Attachment ...............................................................................................76

4-2 Stitcher Attachment ...........................................................................................77

4-3 Threading ...........................................................................................................79

4-4 Test Stitch ...........................................................................................................80

4-5 Stitch Length Adjustment .................................................................................80

4-6 Stitch Balance Adjustment................................................................................81

4-7 Wire Straight Adjustment ................................................................................82

5. Maintenance

5-1 Greasing ..............................................................................................................84

5-1-1 Jog Guide Shaft .............................................................................................. 84

V

5-2 Lubrication .........................................................................................................84

5-2-1 Stitcher Unit Shaft .......................................................................................... 84

5-2-2 Fold Knife....................................................................................................... 84

5-2-3 Stitcher Head .................................................................................................. 85

5-3 Cleaning .............................................................................................................. 86

5-3-1 Transport Rollers and Belt ............................................................................. 86

5-3-2 SPF-20A Inside .............................................................................................. 86

5-4 Replacement ....................................................................................................... 87

5-4-1 Clincher Point ................................................................................................. 87

6. Move and Installation

6-1 SPF-20A Unpack ................................................................................................ 90

6-2 SPF-20A Move ................................................................................................... 91

6-3 SPF-20A Installation ......................................................................................... 92

6-3-1 Installation of Infeed Conveyor Section (SPF-CV) ....................................... 92

6-3-2 Installation of Entrance Cover (M-20) ...........................................................94

6-3-3 Connection with a Collator............................................................................. 98

6-4 When the Corner Stitch Is Performed On the Operation Side ..................... 100

VI

PAGE INTENTIONALLY BLANK

1

1. Before You Begin

1-1 SPF-20A Specification ............................................................................. 2

1-2 Machine Descriptions .............................................................................. 3

1-3 Tools and Accessories.............................................................................. 9

1-4 Consumable /Option ............................................................................... 12

2

1. Before You Begin

Model SPF-20A

Sheet Size Maximum : 350 mm x 500 mm (13.8" x 19.7")

Minimum : 120 mm x 180 mm (4.75" x 7.1")

Finish Size Maximum : 250 mm x 350 mm (9.8" x 13.8")

Minimum : 90 mm x 120 mm (3.5" x 4.7")

Stitching Thickness Maximum : 4 mm (Only Stitching) (0.16")

Stitching and Fold Thickness 2 mm (0.08") 20 sheets of 60 gsm

Stitch Distance 73 to 160 mm (2.9" to 6.2")

Wire Diameter Standard : 0.5 mm (0.02") Option : 0.4 mm (0.016")

Production Speed Maximum 3,660 booklets / h (A4-Finish)

Maximum 4,050 booklets / h (A5-Finish)

Voltage/Frequency Single Phase 200V, 50/60 Hz

Single Phase 220V, 50/60 Hz

Single Phase 230V, 50/60 Hz

Rated Current 200V, 50 Hz, 3.3 A

200V, 60 Hz, 3.2 A

220V, 50 Hz, 2.9 A

220V, 60 Hz, 2.8 A

230V, 50 Hz, 3.0 A

230V, 60 Hz, 2.7 A

Power Consumption 200V, 50 Hz, 450 W

200V, 60 Hz, 440 W

220V, 50 Hz, 480 W

220V, 60 Hz, 500 W

230V, 50 Hz, 490 W

230V, 60 Hz, 470 W

Motor 200 W x 1 / 100 W x 1 / 60 W x 1 / 15 W x 1

Noise Level LA peak : 79.4 dB

LA eq : 72.8 dB

Weight 490 kg (1,080 LB)

Machine Size 2710 x 805 x 1100 mm

(W x D x H) (107" x 31.7" x 43.7")

1-1 SPF-20A Specification

The machine design and specifications are subject to change without any notice.

3

1. Before You Begin

1-2 Machine Descriptions

1-2-1 Safety Device and Safety Function

Safety Cover 1

SPF-20A will not operate

when this cover is opened.

Safety Cover 2

SPF-20A will not operate

when this cover is opened.

Safety Cover 3

SPF-20A will not operate

when this cover is opened.

Safety Cover 4

SPF-20A will not operate

when this cover is opened.

Stop Button

SPF-20A and FC-20A stop

when this button is pressed.

4

1. Before You Begin

TRIMMER

FC-

20A

STITCHER & FOLDER

SPF-

20A

Fold Section

Collated sheets are folded in this section.

1-2 Machine Descriptions

1-2-2 Machine Descriptions and Functions

[1] General View 1

Infeed Conveyor (SPF-CV)

This section transports collated

sheets to jog section.

Collator

Refer to Collator Operation

Manual.

Control Section

LCD screen and control switches are housed

in this section.

Fore Edge Trimmer (FC-20A)

Refer to FC-20A Operation Manual.

Jog Section

This section jogs sheets from 4 sides.

Delivery Conveyor

Collated sheets are

delivered in this sec-

tion.

Stitch Section

Collated sheets are stitched in this section.

5

1. Before You Begin

STITCHER & FOLDER

SPF-

20A

Fold Skew Adjust Knob

This knob is used to adjust the skew in fold.

Fold Plate Gap Adjust Knob

This knob is used to adjust the fold plate gap

according to the collated sheets' thickness.

1-2 Machine Descriptions

[2] General View 2

Hand Feed Table

Stitch Position Correct Knob

This knob is used to correct the

stitch position when one of stitches

is not aligned with the fold line.

Clincher Lever

This knob is used to remove wire

on clincher when stitcher is

stitched without sheets.

Side/Corner Stitch Stopper

Fold Knife Height Adjust Knob

This knob is used to adjust the fold knife

height.

Main Switch

6

1. Before You Begin

A6,A5

A6,A5A4

A4

Stitch Position

Jog Guides

These guides jog sheets from

top and bottom sides.

Wire

This is wire for stitching.

Sheet Guide

This guide prevent sheets from

curling up.

Tail Jog Plate

This plate jogs sheets

from the tail edge.

1-2 Machine Descriptions

[3] Jog Section

Wire Spool Holder

This holder holds wire spool.

Wire Brake

This brake prevents from wire

spool turning too fast.

Wire Guide

This guide guides wire from

wire coil to stitcher heads.

[4] Stitcher Wire Section

Weight Roller

This roller feeds sheets from the

collator into the jog section.

Stitch Distance Scale

This scale indicates the stitch distance.

Bulging Nose

This bulging nose bends

sheets slightly to feed

them smoothly.

Transport Angle Adjust Lever

This lever is used to change the sheet

transport direction downward.

Weights

These weights are used to adjust

feed roller compression.

7

1. Before You Begin

STITCHER & FOLDER

SPF-

20A

Stack Plate

Delivered sheets/booklets are

stacked on this plate.

Conveyor Wheels

These wheels hold delivered sheets/

booklets.

1-2 Machine Descriptions

[5] Fold Section

Bypass Section

When the folding operation

is not performed, sheets

pass over this section.

[6] Delivery Conveyor Section

Fold Roller Gap Adjust Lever

This lever is used to adjust the

fold roller gap.

Gate

This gate changes the sheet

transport direction according to

the operation mode.

Jog Pusher

This pusher positions sheets in the

fold section.

Transport Roller

This roller transport sheets into

the fold section and prevents

sheets from bouncing back.

8

1. Before You Begin

1-2 Machine Descriptions

1-2-3 Control Section

Stitch Delay Time Knob

This knob is used to adjust the stitch delay

time to give enough time for jogging sheets.

Stitcher Inching Button

This knob is used to inch stitcher.

Single Fold Button

This knob is used to fold

sheets in fold section.

Conveyor Operate Time Knob

This knob is used to adjust operating

time of delivery conveyor according

to the booklet size and thickness.

Jog ON/OFF Button

This knob is used to turn on/off

jog pusher, head stopper and tail

jog plate.

Stop Button

This knob is used to stop all operation

of the whole system.

Single Stitch Button

This knob is used to stitch

sheets on jog section and trans-

port to bypass or fold section.

Belt Speed Knob

This knob is used to adjust the belt

rotating speed.

[LCD Touch Screen Number Keys]

Ten number keys are appeared when numbers

are input in LCD touch screen.

Back

This button is to return the

screen to previous one.

Indicator

Indicates input number.

Enter

This button is used to deter-

mine the input number.

Clear

This button is to clear the input number.

9

1. Before You Begin

1-3 Tools and Accessories

Oil (4-003061-00) 1 pcPliers (4-001434-00) 1 pc

Allen Wrench Set (4-009603-00) 1 set Grease (4-001272-00) 1 pc

Spanner : 16-24 mm (4-005410-00) 1 pc

Ball Point Driver : 4 mm (4-009602-00)1 pc

Screwdriver (4-005382-00) 1 pc Spanner : 13-17 mm (4-005400-00) 1 pc

Spanner : 8-20 mm (4-005397-00) 1 pcTool Box (4-003344-00) HR-305 1 pc

(ISO VG68) 50 cc

10

1. Before You Begin

1-3 Tools and Accessories

Wire (CO-25) 2 pcs

Wire Guide (9961175) 2 pcsT-Wrench (4 mm) 1 pc

Wire Adjust Knob (9459210) 1 pc

Connecting Plate (M037709-AS) 1 pc

Stopper Guide (M036730-01) 2 pcs

Allen Wrench : 2.5 mm (4-001437-00)1 pc

Allen Wrench (2 mm) 1 pc

Spanner (7 mm) 1 pc

(for MC/HAC)

Stopper Plate (M036803-03) 1 pc

11

1. Before You Begin

1-3 Tools and Accessories

Delivery Conveyor (M037722-AS) 1 pc

Leveling Bolt and Nuts (M12-100) 3 sets

Mount Base (M000025-01) 3 pcs

Sheet Guide (M036328-00) 1 pc Connecting Cable (A932665-00) 4 pcs

Connecting Cable (A932648-00) 1 pc

Stack Plate (M037743-00) 1 pc

SPF-20A Connector (A932647-00) 1 pc

Hose (M036333-00) 1 pc

Sheet Guide (L) (M036329-00) 1 pc

12

1. Before You Begin

1-3 Tools and Accessories

1-4 Consumables Option

Corner Stitch Guide (A932668-01) 1 pc

Wire (CO-25)

Pusher Block (M036369-10) 1 pc Guide Bar (M036377-AS) 4 pc

Bracket for Sheet Holder (M036794-00) 1 pc

Sheet Holder L (M036795-00) 1 pc Sheet Holder S (A932689-00) 1 pc

Lock Knob (4014109-00) 1 pc

Corner Stitch Guide F (A935807-00)

Gauge (M036599-00) 1 pc

2. Setup and Adjustment

13

2. Setup and Adjustment

2-1 Power ON ................................................................................................. 14

2-2 Collator Setup .......................................................................................... 15

2-3 Operation Mode Setup ............................................................................ 16

2-4 Jog Section Setup ..................................................................................... 52

2-5 Fold Roller Gap Adjustment .................................................................. 54

2-6 Fold Plate Gap Adjustment .................................................................... 55

2-7 Delivery Conveyor Setup ........................................................................ 55

2-8 Control Section Setup ............................................................................. 56

2. Setup and Adjustment

14

SPF-20A

Now Loading...

2-1 Power ON

Power Switch

1. Before turning on the power switch,

make sure that the corner stitch guide is not

installed.

- If the SPF-20A is initialized with the

corner stitch guide installed, the corner

stitch guide hits inside of the machine

and the machine may not be initialized

correctly.

2. Turn on power switch.

- Guides, stoppers and units move to their

home position to initialize and the initial

page appears.

- About 60 seconds later, the operation

mode select page appears.

- While initializing SPF-20A, CAUTION

page (see right drawing) appears when

Ejection Roller Unit is attached on FC-

20A. Remove the Ejection Roller Unit

and press icon.

OK

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Horizon Fitness SPF-20A User manual

Horizon Fitness SPF-20A User manual

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