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Duplo DSF-2000
Sheet Feeder
Instruction Manual
SHEET FEEDER
DSF-2000
INSTRUCTION MANUAL
DECLARATION OF CONFORMITY
DUPLO CORPORATION, located at 7-6, Izumi-honcho 1-chome, Komae-shi, Tokyo 201-8666, Japan, declares that the
following product,
Name of product :
Sheet Feeder : Model DSF-2000 220–240 V 50/60 Hz
complies with the provisions defined in the regulations listed below.
Regulation : Low Voltage Directive 73 / 23 / EEC under IEC950 2nd (1991) + A1 (1992) + A2 (1993) + A3 (1995) + A4 (1996)
including EN60950 2nd (1992) + A1 (1993) + A2 (1993) + A3 (1995) + A4 (1997) deviations.
Electromagnetic Compatibility Directive 89 / 336 / EEC under EN55011 (1998) + A1 (1999) Class B, EN55014-1
(1993) + A1 (1997) + A2 (1999), EN55014-2 (1997), EN61000-3-2 (1995) + A1/A2 (1998), EN61000-3-3 (1995)
ÜBEREINSTIMMUNGSERKLÄRUNG
Die DUPLO CORPORATION mit Sitz in 7-6, Izumi honcho 1-chome, Komae-shi, Tokyo 201-8666, Japan, versichert, daß das
folgende produkt,
Bezeidhnung des Produkts :
Bogen-Anleger : DSF-2000 220–240 V 50/60 Hz
Entspricht den Bestimmungen, wie sie durch die unten aufgeführten Vorschriften definiert sind.
Vorschriften : EWG – Niederspannungsrichttlinie 73 / 23 / EEC unter IEC950, 2. (1991) + A1 (1992) + A2 (1993) + A3 (1995)
+ A4 (1996) und EN60950, 2. (1992) + A1 (1993) + A2 (1993) + A3 (1995) + A4 (1997) Abweichungen.
Richtlinie für elektromagnetische Kompatibilität 89 / 336 / EEC unter EN55011 (1998) + A1 (1999) Kiasse B,
EN55014-1 (1993) + A1 (1997) + A2 (1999), EN55014-2 (1997), EN61000-3-2 (1995) + A1/A2 (1998),
EN61000-3-3 (1995)
DECLARATION DE CONFORMITE
DUPLO CORPORATION, située à 7-6, Izumi honcho 1-chome, Komae-shi, Tokyo 201-8666, Japon, déclare que le produit
Suivant ;
Nom du produit ;
Alementation Feuille : DSF-2000 220–240 V 50/60 Hz
est conforme aux dispositions définies par les réglementations suivantes ;
Réglementations : Directive sur les basses tensions 73 / 23 EEC d'après IEC950-2 (1991) + A1 (1992) + A2 (1993) + A3 (1995)
+ A4 (1996) et EN60950-2 (1992) + A1 (1993) + A2 (1993) + A3 (1995) + A4 (1997) derogations.
Directive de compatibilité electromagnétique 89 /336 / EEC d'après EN55011 (1998) + A1 (1999) CLASSE
B, EN55014-1 (1993) + A1 (1997) + A2 (1999), EN55014-2 (1997), EN61000-3-2 (1995) + A1/A2 (1998),
EN61000-3-3 (1995)
(Applicable to the 120 V machine)
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and receiver.
– Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help.
1
TABLE OF CONTENTS
INTRODUCTION
1. Safety Precautions...........................................2
Warning and Caution Label Locations ...............4
2. Usage Precautions...........................................5
2-1. Power Supply...........................................5
2-2. Operating Environment............................5
2-3. Storage Conditions ..................................5
2-4. Maintenance ............................................5
3. Names and Operation of Parts .......................6
4. Control Panel....................................................10
4-1. Names and Operation of Control Panel...10
4-2. Control Panel LCD and Selection Items
on LCD.....................................................11
5. Check This before Use .................................... 19
5-1. Turning ON the Power .............................19
5-2. Up/Down Operations of Paper Feed
Tray..........................................................20
6. Operations ........................................................21
7. Paper Feeder B (Cover Feeder) ...................... 25
7-1. Using the Paper Feeder B .......................25
8. End Mark Detection Function ......................... 26
8-1. Number/Set Check Function (Count)
and Random Binding Function
(Random) Using the End Mark ................26
8-2.
Setting the End Mark Detection Function ...
27
8-3. Printing the End Mark ..............................29
9. Reversal Mechanism .......................................30
9-1. Selecting the Reversal Mechanism .........30
10. Automatic Size Detection Function................31
10-1. Detectable Standard Size Paper .............31
10-2. Selecting the Automatic Size
Detection Function...................................31
11. Setting the Paper Size ..................................... 32
12. Custom Sizes ...................................................34
12-1. Entering the Custom Size ........................34
Thank you for purchasing this Duplo equipment. To ensure correct usage, please read this
instruction manual thoroughly, especially the section Safety Precautions. After reading, please
store this instruction manual in a safe place for future reference.
13. Other Settings ..................................................35
13-1. Setting the Buzzer On/Off........................35
13-2. Setting the Shift Speed and Blink
Speed of the LCD ....................................35
13-3. Setting the Millimeters/Inches Display .....36
13-4. Changing the Set Speed/Paper Feed
Speed (Changing the Processing
Speed/Paper Feed Interval).....................37
13-5.
Setting the Double-feed Detection Sensor ...
38
13-6. Selecting the Separator Air Strength .......43
13-7.
Setting the Driving Time of Suction Belt....
44
13-8. Setting the Subtraction Processing and
Addition Processing .................................44
13-9. Setting of No. of Jogged Sheets ..............45
14. Page Order and Direction of Paper on the
Paper Feed Tray ...............................................46
14-1. Paper Stacked on Paper Feed Tray A.....46
14-2. Paper Stacked on Paper Feed Tray B.....48
15. Stacking Paper on the Paper Feeder A and
Adjusting Paper Feed ......................................49
16. Stacking Paper on the Paper Feeder B and
Adjusting Paper Feed ......................................51
17. Auxiliary Stack Guide A ..................................52
18. When Error Occurs ..........................................53
18-1. Correcting Paper Jamming ......................53
18-2. When the Error Message “PAPER JAM”
is Displayed at the LCD ...........................54
18-3.
When the Machine Stops Due to Errors....
55
18-4. When the Error Message “Finisher Error”
is Displayed at the LCD ...........................56
19. When the Error Message “Malfunction” is
Displayed ..........................................................57
20. Cleaning............................................................58
21. Troubleshooting...............................................59
22. Specifications...................................................60
2
Always observe the cautions and warnings given below to prevent personal injury or property
damage.
The degree of danger and damage that could occur is indicated on two levels by the
following marks.
WARNING : Ignoring this mark could result in the possibility of serious injury or
even death.
CAUTION : Ignoring this mark could result in the possibility of injury or physical
damage.
The following graphic symbols indicate the various types of action to be performed or
avoided.
This graphic symbol indicates a forbidden action.
means “Do not disassemble.”
means “Do not touch.”
This graphic symbol indicates actions that must be performed.
means “Disconnect the power plug.”
This graphic symbol indicates a “Caution” that must be observed.
means “Caution: high temperature.”
1. SAFETY PRECAUTIONS
!
!
WARNING:
!
Do not place metal objects or vessels containing liquids on top of the unit. The entry of any
metal object or liquid could result in fire or electrical shock.
Do not insert any metal or easily-combustible object inside this unit. This could result in fire
or electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could
result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that
could cause electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or
injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages
could result in fire or electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat could
melt the cover or power cord covering, and result in fire or electrical shock.
3
Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such
flammable gas may ignite and cause a fire or combustion.
Make sure that the combined power consumption of the appliances to be connected does not
exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity
rating could cause the power outlets, plug receptacles, or power extension cords to overheat
and catch fire.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from
which the prongs extend. Accumulated dust can result in fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit
off at the power switch and disconnect the power plug from the power outlet. Failure to do
so could result in fire or electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place
heavy objects on the power cord or power plug.)
This could result in damage, fire or electrical shock.
Always grip the plug when disconnecting the power plug from the power outlet. Pulling on
the power cord could cause damage, resulting in fire or electrical shock.
Do not handle the power plug with wet hands. This could result in electrical shock.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug
from the power outlet. Accidental operation of the unit during cleaning could result in injury.
CAUTION:
!
Always disconnect the power plug from the power outlet when the unit is not to be used for
an extended period. Failure to do so could result in fire due to leakage current if the insulation
should deteriorate.
Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to do
so could result in the unit overturning and causing injury.
Do not install this unit in a location where there is excessive humidity or where contact with
water is possible. Poor choice of location could result in deterioration of the insulation, fire
or electrical shock.
Disconnect the power plug from the power outlet before attempting to move this unit. Failure
to do so could result in power cord damage, fire or electrical shock.
(Continued on the next page)
4
SAFETY PRECAUTIONS (continued)
Warning and Caution Label Locations
5
This equipment shall be installed near the socket-outlet where the plug on the power supply
cord is easily accessible.
Make sure the power supply used is always within the following range.
220 to 240 V AC, 50/60 Hz (120 V AC, 60 Hz)
When you power other appliances from the same AC outlet, make sure that the combined
power consumption does not exceed the power supply capacity.
Rated power of this equipment: 0.9 A (220 to 240 V AC)/1.8 A (120 V AC)
2. USAGE PRECAUTIONS
2-1. Power Supply
Operate this unit in the following environment:
2-2. Operating Environment
– where the temperature range is between 5 and 35°C,
– where the humidity range is between 20 and 85%
RH (no dew condensation),
– which is not subject to direct sunlight,
– which is subject to little or no vibration,
– where there are no harmful chemicals,
– which is reasonably free from dust,
– which is free from air-borne salt, and
– where the equipment will not be exposed to water.
Store this unit in the following environment:
2-3. Storage Conditions
To protect the special features of this unit, the customer should never apply oil or grease to the
parts (except when the customer is specifically requested to do so in this instruction manual).
Please contact your dealer in case of any problem.
2-4. Maintenance
– where the temperature range is between –5 and
+50°C,
– where the humidity range is between 10 and 90%
RH (no dew condensation),
– which is not subject to direct sunlight,
– which is subject to little or no vibration,
– where there are no harmful chemicals,
– which is reasonably free from dust,
– which is free from air-borne salt, and
– where the equipment will not be exposed to water.
6
3. NAMES AND OPERATION OF PARTS
1
9
2
7
6
5
3
12
4
11
10
8
13
15
16
14
17
7
3. NAMES AND OPERATION OF PARTS
Control panel
Paper feeder A
Paper feed tray A
Auxiliary paper feed
plate A
Rear guide A
Sub guide A
Reference guide A
Side guide A
Side guide moving dial
A
Separator air
adjustment knob A
Separator adjustment
knob A
Auxiliary stack guide A
Separator air duct A
Separator A
Suction belt A
Level sensor A
Shutter A
For details, refer to “4. CONTROL PANEL”.
Paper feeder normally used.
Stacks the paper to be bound.
Prevents entangling of paper at the entrance of the paper feed tray A.
Remove when using paper less than 200 mm (7.87") wide.
Align to the rear edge of the paper stacked on the paper feed tray A to prevent
the deviation of paper by the separator air.
Holds the edge of conveyed paper to prevent deviation of paper.
Press paper against this when stacking.
Align to the left edge of the paper stacked on the paper feed tray A.
Turn to adjust the position of the side guide A.
Knob for adjusting the position of the shutter A to adjust the amount of separator
air blown out.
Knob for adjusting the position of the separator A.
Refer to “17. AUXILIARY STACK GUIDE A”.
Blows out air to separate paper stacked on the paper feed tray A.
Prevents double-feeding at the paper feeder A.
Sucks and conveys paper.
Sensor which determines the position of the paper raised by the separator air.
Adjusted using a knob.
For adjusting the amount of air blown out to separate paper by covering the
separator air duct A.
No. Name Operation
q
w
e
r
t
y
u
i
o
!0
!1
!2
!3
!4
!5
!6
!7
8
3. NAMES AND OPERATION OF PARTS
21
22
19
24
23
18
20
27
25
29
26
28
30
34
36
42
43
37
32
31
40
41
39
38
35
33
9
Paper feeder B
Paper feed tray B
Stack guide B
Sub guide B
Reference guide B
Separator air
adjustment knob B
Separator adjustment
knob B
Separator air duct B
Separator B
Suction belt B
Level sensor B
Shutter B
Upper door
Lower door
Lower door release
lever
Bridge
Bridge door
Bridge cable
Ejection guide
Power cord
D-PORT 1 connector
D-PORT 2 connector
Connector 1
Connector 2
Remote switch
Main power switch
Used to insert cover paper.
Stacks cover paper.
Holds the edge of cover paper stacked on the paper feed tray B, and maintains
the position.
Holds the edge of conveyed cover paper to prevent deviation of cover paper.
Press cover paper against this when stacking.
Knob for adjusting the position of the shutter B to adjust the amount of separator
air blown out.
Knob for adjusting the position of the separator B.
Blows out air to separate cover paper stacked on the paper feed tray B.
Prevents double-feeding at the paper feeder B.
Sucks and conveys cover paper.
Sensor which determines the position of the cover paper raised by the
separator air. Adjusted using a knob.
For adjusting the amount of air blown out to separate paper by covering the
separator air duct B.
Open when correcting jams.
Open when correcting jams.
Pull up to open the lower door.
Feeds paper to the downstream processing unit.
Open when paper jams at the bridge.
Connect to this unit.
Finely adjusts the paper ejection height by changing the angle.
Connect to an outlet.
Normally not used.
Connector for connecting the connecting cable from a downstream processing
unit such as the DBM-120 Sheet by Sheet.
Connector for connecting the connecting cable from a downstream processing
unit such as the DBM-400 Sheet by Sheet.
Connector for optional devices. Normally not used.
Refer to “5-1. Turning ON the Power”.
Refer to “5-1. Turning ON the Power”.
3. NAMES AND OPERATION OF PARTS
No. Name Operation
!8
!9
@0
@1
@2
@3
@4
@5
@6
@7
@8
@9
#0
#1
#2
#3
#4
#5
#6
#7
#8
#9
$0
$1
$2
$3
10
4. CONTROL PANEL
4-1. Names and Operation of Control Panel
w Start button
e Stop button
button
Clear
button
Escape
r Jog dial
t Power ON indicator
q Display (LCD)
button
Function
y
i
u
Displays items, settings, and messages.
Press to operate the machine.
Press to stop the machine.
Turn to display the mode or value to be changed, and press to confirm the
changed mode or value.
Lights up in green when power is turned on.
Press to return to the previous item.
Use to operate only the conveyor (Forced ejection).
When entering numbers, turning the jog dial while pressing this button changes
the number in units of 100.
Press once at the initial screen to clear the number of processed sets to “0”. The
remaining number of sets display shows the value previously set.
Press at the numerical input screen to clear the setting to “0” or set the minimum
value which can be set.
No. Name Operation
q
w
e
r
t
y
u
i
Display (LCD)
Start button
Stop button
Jog dial
Power ON indicator
Escape button
Function button
Clear button
∗ When the machine is operating or the paper feed tray is moving up and down, all buttons will be ineffective.
(Only the stop button will be effective while the machine is operating.)
11
4. CONTROL PANEL
4-2. Control Panel LCD and Selection Items on LCD
The jog dial on the control panel is used to change and confirm items and values in this machine.
Turning the jog dial switches the item displayed on the LCD in order, and pressing it confirms the
mode or value changed to.
(1) Example of initial screen of LCD
“A3” : Paper size
“Cov” : Indicates that the paper feeder B (cover paper) is used
(“NCov” is displayed when not used)
“ASZ”*
1
: Indicates that the automatic size detection is on
(“MSZ” (manual size) is displayed when this function is not used)
“∗” : Indicates that the reversal mechanism is on
(Nothing is displayed when this mechanism is not used)
“5555”*
2
: Number of sets processed or remaining number of sets
“7777” :Number of sets set
“(10)” : Number of sheets which can be fed from paper feeder A in one set
(Does not include the cover fed from paper feeder B)
“MC” : Indicates that the end mark sensor (number of sheets check function) is on
“MR” is displayed when the random binding function is selected
(Nothing is displayed when this function is not used)
*1: When the DBM-400 Sheet by Sheet is connected, the automatic size detection function cannot be
used. (“MSZ” is always displayed)
*2: Take note that this value may not always match the value of “TC” (total count) displayed on the
DBM-400T when the DBM-400T is connected.
A3 Cov ASZ ∗
5555/7777(1O) MC
12
Selecting (Setting) item
A3 Cov ASZ ∗ (Initial screen)
5555/7777(10) MC
Paper Size
A3
Select P.Size
A3 A4 B4 11X17 LGL LTR Cust1 Cust2 Cust3 A3SR ∗
Number Of Job
7777Set 10Sheet
Number Of Sets
7777
Input Sets No.
7777 ∗
Number Of Sheets
10
Input Sheets No.
10 ∗
Finisher Mode
Booklet Trimming
Staple/Fold Mode
Booklet
Select Job
Through Fold Booklet Side ST Corn.ST ∗
Trimming Mode ♦
Trimming
Select Job
Trimming Through ∗
4. CONTROL PANEL
(2) LCD map
The LCD map displays the hierarchy of the LCD in an easy to understand format.
Turning the jog dial switches the display within the same hierarchy, and press to move to the
hierarchy below (right side of the LCD map).
If no hierarchy exists below, turning the jog dial selects an item or sets a value. Pressing it confirms
the selected item or value set.
The ∗ mark indicates that items can be selected and values set by turning the jog dial.
Pressing the (Escape) button returns to the hierarchy above (left side of the LCD map). Pressing
for the number of hierarchies moved down from the initial screen returns to the initial screen.
(Pressing the start button to start the machine also returns to the initial screen.)
The items marked ♦ cannot be set (used) when the DBM-400 Sheet by Sheet is connected.
1.
2.
3.
4.
13
B Sheet Set.
Yes
Select B Sheet
None Yes ∗
Endmark Set.
Sensor1 Set.
Sensor1 on/off
On
Sensor1 on/off
Off On ∗
Sensor1 Position
210
Sensor1 Position
210 ∗
Sensor2 Set.
Sensor2 on/off
On
Sensor2 on/off
Off On ∗
Sensor2 Position
210
Sensor2 Position
210 ∗
Mark Mode
Count
Select Mark Mode
None Count Random ∗
Size Detect Mode ♦
On
Size Detect Mode
Off On ∗
5.
6.
7.
4. CONTROL PANEL
14
4. CONTROL PANEL
Custom Size
Custom 1 Size
L=364 W=257
Length
L= 364
Select Length
L= 364 ∗
Width
W= 257
Select Width
W= 257 ∗
Custom 2 Size
L=364 W=257
Length
L= 364
Select Length
L= 364 ∗
Width
W= 257
Select Width
W= 257 ∗
Custom 3 Size
L=364 W=257
Length
L= 364
Select Length
L= 364 ∗
Width
W= 257
Select Width
W= 257 ∗
Inverter Mode
On
Select Inv. Mode
Off On ∗
8.
9.
15
4. CONTROL PANEL
Tray Up/Down
Tray Up/Down
A Tray ∗
Tray Up/Down
B Tray ∗
Other Setting
Tone
On
Tone on/off
On Off ∗
LCD Setting
Shift Speed
Fast
Select Shift Sp.
Fast Normal Slow Very Slow ∗
Blink Speed
Fast
Select Blink Sp.
Fast Normal Slow Very Slow ∗
mm/In Setting
Meter
Select mm/In
Meter Inch ∗
Feed Setting
Set Speed
30 [set/min]
Input Speed
30 ∗
Sheet Speed
100 [sheet/min]
Input Speed
100 ∗
10.
11.
16
4. CONTROL PANEL
D-feed Sensor
A Tray Setting
A Tray Check
On
Check on/off
Off On ∗
A Tray Thick
Auto
Select Thick
Auto Heavy Thin ∗
A Tray Level
17 [%]
Select Level
17 20 25 33 50 ∗
A Tray Position
120 [mm]
Select Position
120 130 140 150 160 170 ∗
B Tray Setting
B Tray Check
On
Check on/off
Off On ∗
B Tray Thick
Auto
Select Thick
Auto Heavy Thin ∗
B Tray Level
17 [%]
Select Level
17 20 25 33 50 ∗
B Tray Position
120 [mm]
Select Position
120 130 140 150 160 170 ∗
17
4. CONTROL PANEL
Check Mode
Set
Select Mode
Sheet Set ∗
Blower Strength
A.- 1 B.- 1
Blower Stre. A
1
Select Stre. A
1 2 3 ∗
Blower Stre. B
1
Select Stre. B
1 2 3 ∗
Feed Cl. Timing
A.- 2 B.- 2
Clutch Timing A
2
Select Timing A
1 2 3 4 5 6 ∗
Clutch Timing B
2
Select Timing B
1 2 3 4 5 6 ∗
No. Of Sets
Subtract
Select Process
Add Subtract ∗
Sheet Jog
5
Sheet Jog
Off 1 2 3 4 5 ∗
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