TABLE OF CONTENT
S
Introduction...................................................................................................................................... i
List of Revisions ............................................................................................................................... ii
1 Safety.................................................................................................................................................... 1
1.1 Signal Words................................................................................................................................... 1
1.2 General Safety ................................................................................................................................ 2
1.3 Safety Signs.................................................................................................................................... 4
2 Unloading Header and Adapter............................................................................................................. 5
2.1 Unloading Header and Adapter from Trailer....................................................................................... 5
2.2 Lowering Header............................................................................................................................. 7
2.3 Removing Shipping Stands ............................................................................................................ 10
3 Assembling Header and Adapter......................................................................................................... 15
3.1 Attaching Reel Lift Cylinders........................................................................................................... 15
3.2 Installing Cutterbar Components : Single R ee l.................................................................................. 23
3.2.1 Formed Hold-Down................................................................................................................ 23
3.2.2 Forged Hold-Down (Stub Guard Only)..................................................................................... 24
3.3 Repositioning Gearbox ................................................................................................................... 26
3.4 Setting up Combine Adapter ........................................................................................................... 28
3.4.1 Installing Filler Cap................................................................................................................. 28
3.4.2 Removing Auger Flighting Extensions...................................................................................... 30
3.4.3 Removing Stripper Bars.......................................................................................................... 31
3.4.4 Replacing Feeder Deflectors: New Holland CR Combines........................................................ 31
3.5 Attaching Header to Combine......................................................................................................... 33
3.5.1 Attaching Header to a Challenger, Gleaner, or Massey Ferguson Combine................................ 33
3.5.2 Attaching Header to Case IH Combine .................................................................................... 38
3.5.3 Attaching Header to John Deere Combine............................................................................... 44
3.5.4 Attaching Header to Lexion Combine....................................................................................... 47
3.5.5 Attaching Header to New Holland CR/CX Combine.................................................................. 52
3.6 Attaching Cam Arms...................................................................................................................... 57
3.7 Removing Shipping Supports ......................................................................................................... 59
3.8 Positioning Transport Lights ........................................................................................................... 60
3.9 Opening Endshield ........................................................................................................................ 61
3.10 Removing Crop Dividers from Storage............................................................................................ 62
3.11 Installing Crop Divid ers without Latch Option................................................................................... 63
3.12 Installing Crop Dividers with Latch Option........................................................................................ 64
3.13 Closing Endshield.......................................................................................................................... 65
3.14 Installing Crop Divid er Rod s ........................................................................................................... 66
3.15 Installing Optio n s........................................................................................................................... 67
4 Performing Predelivery Checks........................................................................................................... 69
4.1 Checking Transport / Stabilizer Tire Pressure .................................................................................. 69
4.2 Checking Wheel Bolt Torque........................................................................................................... 70
4.3 Checking Knife Drive Box............................................................................................................... 71
4.4 Checking Oil Level in Header Drive Gearbox................................................................................... 72
4.5 Checking Oil Level in Hydraulic Reservoir....................................................................................... 73
4.6 Checking and Adjusting Non-Timed Knife Drive Belt Tension............................................................ 74
4.7 Checking and Adjusting Timed Double-Knife Drive Belt Tension ....................................................... 75
4.8 Checking and Adjusting Knife Hold-Downs...................................................................................... 77
4.8.1 Checking Pointed Guard Hold-Downs...................................................................................... 77
Adjusting Pointed Guard Hold-Downs .............................................................................. 78
Adjusting Hold-Down at Double-Knife Center Pointed Guard............................................. 78
4.8.2 Checking Stub Guard Hold-Downs.......................................................................................... 79
Adjusting Stub Guard Hold-Downs................................................................................... 80
4.9 Centering Reel .............................................................................................................................. 82
4.10 Checking and Adjusting Header Levelness ...................................................................................... 84
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Revision A