Xilinx EH600 A Series User manual

SHENZHEN XILIN ELECTRIC TECHNOLOGIES CO., LTD.

EH600 A Series Inverter

User's manual

V2.3

The content of the manual would be updated without prior notice.

R

EH600A

series of inverters, presented by ShenZhen xilin Electrical Technology

Limited Corporation , is a new generation of high performance. It is a revolutionary

product integrated with general , personal and professional demand of customers.

It has practical PI , simple PLC flexible input and output terminals、、paramter

save selection when power-off , main/auxiliary reference control, frequency

swing control , innovative exact stop mode(length/counter/time control) ,

in-line modbus standard agreement , double rank LED display , perfect user

password protection . So it can supply high-integration project for customer in

equipment industry . It is valuable to reduce system costs and improve the reliability

of the system .

low-electromagnetic interference by optimizing the PWM control technology

and electromagnetic compatibility unitary designing .

configuration , fault diagnosis and debuging , relevant concerns for daily

maintenance . In order to correctly install and operate EH600 series of inverters

thus to enable them to play their predominant capability , please read the manual

thoroughly and keep it carefully and deliver it to the user of the equipment .

1 Check whether there is any damage occurred during transportation ; there

is

、 whether

any damage or spalling in the components ; whether the main body is bumpped .

2 Check whether the model and the rated values on the nameplate of the、

inverter are in accordance with your order . The box contains the product , and

system , but if you find some missing inspections , please contact our corpora-

tion or the supplier as soon as possible .

operation manual for the user .

EH600A meets customers environmental needs , such as low-noise,’

The manual provides the guidance for installation , wiring , parameter

Upon unpacking , please confirm the followings :

Our corporation is strict in manufacturing , packing and quality assurance

Preface

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1

3

4

5

6

7

10

9

11

12

13

15

22

23

24

25

43

45

46

47

51

53

55

57

59

63

60

65

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80

79

87

26

Contents

Preface

Chapter 1 Safety and Cautions

Chapter 5 Function Parameters

Chapter 6 Parameter Description

Chapter 7 EH600 Communication Protocol and

Description of Communication

Chapter 8 Troubleshooting and

Countermeasures

Chapter 2 Product Information

Chapter 3 Mechanical and Electrical Installation

Chapter 4 Operation and Display

Safety Cautions1.1 Group : Basic Function GroupF0

Group : Motor ParametersF1

Group : V/F Control ParametersF2

Group : Input TerminalF3

F4Group : Output Terminal

F5Group : Start and Stop Control

F6Group : Keyboard and Display

F7Group : Auxiliary Function

F8Group : Fault and Protection

F9Group : PID Function

FBGroup : Muti-speed Function and Simple PLC Function

FCGroup : Communication Parameter

Group FD: Paticular Function

FVGroup : Status Parameter

EH600 Serial Communication Protocol7.1

Description of Communication Card7.2

Fault Alarm and Countermeasures8.1

Common Faults and the Resolution8.2

FAGroup : Swing Frequency Fixed-length Count and、、

Fixed-time

Naming Rules2.1 ...........................................................

Nameplate2.2

Technical Specifications2.4

Optional Parts2.6

Daily Maintenance of Inverter2.7

Warranty2.8

Model Selection2.9

Selection Braking Units2.10

Mechanical Installation3.1

Operation and Display Interface4.1

Check and Modify the Function Codes4.2

Method of Viewing Status Parameter4.3

Digital Setup Modify on-line4.4

Password Setting4.5

Suggestive Information4.6

Electrical Installation3.2

Outline and installing dimensions of inverter and2.5

2.3 EH600A Series of Inverters

Cautions1.2

1

！

Chapter 1 Safety and Cautions

Safety Definition:

1.1 Safety Cautions

1.1.1 Before Installation

1.1.2 During Installation

1.1.3 Wiring

Danger

Note

before using the inverters made in our company .

These are two kinds of safety cautions in the manual :

Danger : Operations which are not performed according to the requirements may cause severe

Note : Operations which are not performed according to requirements may cause moderate hurt

hurt or even death .

or light hurt or equipment damage .

Do not use the inverter which is damaged or has defects , or there will be danger of injury.

Please install the inverter on incombustible surface like metal , and keep away from flammable

When more than two inverters are to be installed in one cabinet , please pay attention to the installation

Do not connect the input terminals with the output terminals(U,V,W), otherwise the inverter may be

The wire size should be determined according to the manual , otherwise accident may occur ！

Do not drop the lead wire stub or screw in the inverter , or the inverter may be damaged ！

Please connect the inverter to the ground according to the standard , otherwise there will be danger

Wiring can only be done after the mains input is cut off , otherwise there will be danger of electric

A circuit breaker must be installed between the power supply and the inverter , otherwise there will

Only the qualified electrical engineer can perform the wiring , otherwise there will be danger of

substances Otherwise it may cause fire .！

！

locations to ensure the cooling effect (refer to Chapter 3 Mechanical and Electrical installation ) .

electric shock ！

be danger of ！electric shock

shock！

of electric shock ！

damaged！

To make sure your body equipment and property are safe , please read this chapter thoroughly、

2

1.1.4 Before Power-on

1.1.5 After Power-on

1.1.6 Running

1.1.7 Maintenance

Danger

Note

Please confirm the mains voltage level is consistent with that of the inverter and input and output

Do not open the cover of the inverter after power-on , otherwise there will be danger of electric shock ！

Do not approach the equipment when restart function is enabled , otherwise there will be danger of injury ！

Please do not repair or maintain the inverter with power on , otherwise there will be danger of electric

Do not touch the fan and the discharging resistor , otherwise burning may occur！

Non-professional person should not detect the signal of a running inverter , otherwise there will be danger

Do not touch the inverter and its circuit with wet hand , otherwise there will be danger of electric shock ！

Do not touch the inverter terminals , otherwise there will be danger of electric shock ！

Dielectric strength test had been done at factory . Therefore , user don`t need to do this test again .

Do not change the factory settings of parameter , otherwise the inverter may be damaged ！

Do not start and stop the inverter by on/off of the contactor , otherwise the inverter may be damaged ！

All the peripheral parts shall be connected correctly according to the manual.

wirings are correct , and check if there is any short circuit in peripheral circuit and if the wiring is fixed

and fast , otherwise the inverter may be damaged ！

electric shock ！

shock ！

of injury or inverter damage！

Mount the cover plate properly before power-on the inverter , otherwise there will be danger of

Chapter 1 Safety and Cautions

！

1.2 Cautions

1.2.1 Check the Insulation of the Motor

When the motor is used for the first time or reused after storing for a long time , you must check the

insulation of the motor . It is recommended to use a 500V Mega-

Ohm-Meter to check and the measured

insulation resistance shall not be less than 5M .Ω

1.2.2 Thermal Protection of Motor

1.2.3 Running above Rated Frequency

1.2.4 Vibration of the Mechanical Device

1.2.5 Pressure-sensitive Device or Capacitor Improving Power Factor at the

1.2.6 Switching Devices like Contactors Used at the Input and Output Ends

1.2.7 Change three phase Input into two phase Input

1.2.8 Altitude and Deration

Output Side

If the ated capacity of the motor , especially when the ratedselected inverter is not matching the r power

Please consider the capability of the mechanical devices when you need the inverter to run at the frequency

If the inverter encounters the resonance point of load device within a certain output frequency range .

Since the inverter output is PWM wave , the capacitor for improving the power factor or pressure-

If the contactor is required to be installed between the inverter and the power supply , it is prohibited to

start or stop the inverter with the contactor . If the user has to use the contactor to start and stop the

inverter , the interval shouldn`t be less than an hour . Frequent charging and discharging may reduce

the service life of the capacitor . If the switches like contactors are equipped between the output

terminal and the motor , make sure to start and stop the inverter when it has no output ,otherwise the

modules in the inverter may be easily damaged .

It is not allowed to change the three phase inverter into two phase one . Otherwise , it may cause fault or

When the altitude is higher than 1000m , the cooling effect of inverter is deteriorated due to the rarefaction

of air , the derating using is necessary and please consult our company for detailed technical support .

damage the inverter .

sensitive resistor for lightening-proof shouldn`t be installed at the output side of the inverter ,otherwise

it is easy to cause transient over current and even damage the inverter . Don`t use it!

You can avoid that by frequency parameters in the inverter .configuring the hopping

higher than 50Hz .

of the inverter is higher than that of the motor ,make sure to adjust the parameters for motor protection in the

inverter or to install thermal relay to protect the motor .

3

Chapter 1 Safety and Cautions

1.2.9 Check the Insulation of the Motor

The cooling fan and the rotor shaft of the non-variable-frequency motor are coaxially connected . When

the rotating speed is reduced , the cooling effect will be poorer . Therefore , a powerful exhaust fan should

be installed or the motor should be replaced with variable-frequency motor to avoid the over heat

of the motor .

4

40

7.5 G

B

C

G

P

(KW)

MOD L: EH640 A 7.5G/11P

INPUT:

OUTPUT:

S/N:

E

MADE IN CHINA

AC3PH 380V 20.5A/26.0A50/60Hz

AC3PH 380V 0~650Hz 17A/25A

SHENZHEN XILIN ELECTRIC TECHNOLOGIES CO.,LTD.

Chapter 2 Product Information

2.1 Name Designation Rules

Nameplate2.2

Inverter Series

Mark

Null None

Including brake

only brake unit

unit and brake

resistance

Mark

Voltage Level

Brake Unit

Function Type

General

Fan & Pump

Motor Power

Corresponding Relationship

Model of the inverter

Rated input voltage

frequency and current

,

Rated output voltage ,

frequency and current

Bar code

Motor Power

GeneralA

Single phase 220V

Three-phase 220V

Three-phase 380V

20

23

40

Chapter 2 Product Information

5

(A)

（）kVA

（）A

（）kW

EH640A0.7

1.5

2.3

0.75

EH640A1.5

3.0

3.7

3.4

1.5

EH640A2.2

4.0

5.1

5.0

2.2

EH640A3.7

5.9

8.5

5.8

3.7

EH640A5.5

8.9

13

10.5

5.5

EH640A7.5

11

17

14.6

7.5

EH640A11

17

25

20.5

11

EH640A15

21

32

26.0

15

EH640A18.5

24

37

35.0

18.5

EH640A22

30

45

38.5

22

EH640A30

40 60

46.5

30

EH640A37

57

75

62.5

37

EH640A45

69

91

76.0

45

EH640A55

85

112

92

55

EH640A75

114

150

113

75

EH640A90

134

176

157

90

EH640A110

160

210

180

EH640A132

192

253

214

EH640A160

EH640A185

231

255

304

330

256

EH640A200

287

377

307

333

EH640A220

311

426

380

429

110

132

160

185

200

220

EH620A.04

EH620A0.7

EH620A1.5

EH620A2.2

1.0

1.5

3.0

4.0

5.4

8.2

14.0

23.0

3.0

4.7

7.5

10.0

0.4

0.75

1.5

2.2

-15% to 20%

.0

0.75

18.5

1.5

2.2

3.7

5.5

7.5

11

15

22

30

37

120.0

145.0

11.0

17.0

25.0

33.0

49.0

65.0

75.0

90.0

5.0

7.0

147.0

12.0

18.0

26.0

34.0

50.0

66.0

76.0

91.0

122.0

5.5

7.7

3.0

4.0

8.9

1.5

5.9

11

17

21

24

30

40

57

-15% to 15%

EH623A0.7

EH623A1.5

EH623A18.5

EH623A2.2

EH623A3.7

EH623A5.5

EH623A7.5

EH623A11

EH623A15

EH623A22

EH623A30

EH623A37

EH640A250

355

465

470

250

EH640A280

396

520

525

280

EH640A315

439

600

605

315

EH640A350

479

660

665

350

Chapter 2 Product Information

2.3 EH600A Series of Inverter

Model Input Voltage

Single - phase

Three-phase

Three - phase

220V range:

380V range:

Power Capacity Input Current Output Current Adaptable Motor

6

- 20 to + 60℃℃

℃℃ ℃℃

650Hz

Chapter 2 Product Information

2.4 Technical Specification

Maximum output frequency

Item Specification

Basic

Specification

Individualized

Input/Output

Display and

Environment

operation

features

Function

Carrier frequency

1.0K to 15KHz ;According to the load characteristics, carrier frequency can be adjusted automatically

Digital setting : 0.01Hz Analog setting : Maximum frequency x 0.1%Input frequency resolution

Overload capability

Torque boost

V/F curve Three modes : Line , Multi-point , Square V/F curve

Line or S-curve Acc/Dec mode : four kinds of Acc/Dec times

DC brake frequency : 0.0Hz to Maximum frequency ; brake time : 0.0 to 36.0s

brake current : 0.0 to 100%

Range of Acc/Dec Time : 0.0 to 6553.5s

Accelerate/Decelerate curve

DC brake

Jog control

Built-in PID

Automatic voltage

regulating (AVR)

Skey

Wobble frequency control

Exact stop control

Command channel

Frequency source

Input terminal

Output terminal

Operation panel display

Protection function

Application environment

Altitude

Humidity

Vibration

Storage temperature

Ambient temperature

Double-rank LED operation

panel (select component)

Simple PLC Multi-speed

running

Jog frequency range:0.00Hz to Maximum frequency ;Jog Acc/Dec time:0.1 to 6553.5s

16-speed operating through built-in PLC or control terminal

Close loop control system can be formed easily by using PID .sleep and wake function are included.

Output voltage is regulated when voltage of the power network changes

Programmable key : meet the individual need

Realize the jog/reverse command and clear data at exact stop

Multi-triangle wave frequency control

Three exact stop modes : counter, fix-length, fix-time

Three channels to issue the command : operation panel , control terminal , serial port.

Nine frequency sources , Auxiliary frequency sources .

Six digital input terminals ( to ) and one of them can inputs high speed pulse(DI)

X1 X6

Two OC output terminals,One relay output terminal ;

Can display 26 parameters such sa preset frequency , output frequency , output voltage ,

Input/output phase failure protection ,Over current protection ;Over voltage protection;

In-door , free from direct sunlight , dust , corrosive gas , combustible gas ,oil mist ,

You can display the debugging result when you are setting parameter ,and monitoring

two status parameters conveniently .

Under voltage protection; Over heat protection ; Overload protection

steam , water drop and salt .

Lower than 1000m

Less than 95%RH, without condensation

Less than 5.9m/s(0.6g)

-10 to +40 (derated when used in the ambient temperature of 40 to 50 )

output current etc . Two method of reading the status parameters for the user .

Two analog output terminal , Ao1 can select 0/4 20mA or 0/2 10V respectively ,～～

AO2 can select 0/2 50V or 0 50K pulse respectively .～～

of current .

Two analog input terminals,one can be inputted voltage and the another can be inputted

Auto Torque boost

Manual Torque boost 0.1% to 30%

Type G : 150% rated current for 60s ; 180% rated current for 2s

Type P : 120% rated current for 60s ;

7

H1

H

W1W1

W1

W

D

Chapter 2 Product Information

2.5 Product Appearance and Dimension of Installation Holes

1) Product Appearance

Operation panel

Cabinet-cover

Small cover

Fan

Fig. 2-1 Appea ancer

Fig. 2-2 Apperaance and Dimension of Installation Holes

Input/Output hole

Bottom installation holes

There are two types ofComplement : height

in the EH640A 132G/160P and

higher level

inverters with

: height with and without chassis ,

which are expressed with H and H1,respectively .

8

（）kg

2.5

（mm）（mm）

123

（mm）

173

（mm）

148

（mm）

132

EH640A0.7G/1.5P

（mm）

180

EH640A1.5G/2.2P

EH640A18.5G/22P

EH640A110G/132P

EH640A132G/160P

EH640A160G/185P

EH640A185G/200P

EH640A200G/220P

EH640A220G/250P

EH640A250G/280P

EH640A280G/315P

EH640A315G/350P

EH640A2.2G/3.7P

EH640A3.7G/5.5P

EH640A5.5G/7.5P

EH640A7.5G/11P

EH640A11G/15P

EH640A15G/18.5P

EH640A22G/30P

EH640A30G/37P

EH640A37G/45P

EH640A45G/55P

EH640A55G/75P

EH640A75G/90P

EH640A90G/110P

EH620A.04G

EH620A0.7G

EH620A1.5G

EH620A2.2G

5.0

25

41

135

200

250

300

266

534

625

778

280

550

650

800

170

300

370

500

158

255

285

306

78

165

1660 690 405

195

1260

2.5

2.6

3.4

5.1

28

43

84

158

93

130

175

209

EH623A0.7G

EH623A1.5G

EH623A2.2G

EH623A3.7G

EH623A5.5G

EH623A7.5G

EH623A11G

EH623A15G

EH623A18.5G

EH623A22G

EH623A30G

EH623A37G

180

426440 270 246 19

150

366380 250 222

140

316330 220 210

5.1

8.3

12

8.8

140

316330 220 210

Ф4

Ф5

Ф6

Ф7

Ф9

123173148132180

123

173

148

132

180

123

173

148

132

180

142

192200 150 164

135

266280 170 158

180

426440 270 246

250625650 370 285

300778800 500 306 Ф10

Ф10

Ф13

300778800 500 306

960

524

310

936

320

1575 500 400 1175 283

EH640A350G/400P

1810 850

405 1410 255

EH640A400G/450P

1810 850

405 1410

235

1660 690 405 1260

285

2) Dimension of Inverter Installation Holes

Inverter Model

Diameter

Gross weight

W1H1DWH

Chapter 2 Product Information

9

EH60-BU45

EH60-BU55

EH60-485

EH60-CP

EH60-KE1 2（）

-A(B)

+0.3

0

54.7

EH60-KE1：

EH60-KE2：

74.2



74.2

16.5

16

54.4

80

76.2

57

77

158

18.4

77

19.5

145.6



0

+0.3

74.7

76.4

+0.3

0

146.3

+0.3

0

145.6

80

158

18.4

76.2

16.5

EH60-CAB

Chapter 2 Product Information

3) Dimension of Extra operation Panel Installation Holes

Small operation panel

Big operation panel chassis

Small operation panel install

Big operation panel install

structure size diagram

opening hole size diagram

2.6 Optional Parts

Name

Built-in brake unit

External brake unit

External LED panel

Copy keyboard

Extend cable of the

operation panel

Modbus

communication port

Product model

Single phase:0.4 to 2.2kw built-in brake unit optional;3-phase:0.4 to 2.2kw

built-in brake unit optional .3-phase:3.7 to 15kw built-in brake unit(Standard

configuration)

Restrain the high voltage because of velocity reducing too quickly , and

brake effect on

meanwhile

have a

the load

RS485 communication port

External LED display and keypad

1:Single-range LED small keypan 2:double-rank LED big keypad

A: with Potentiometers B:without Potentiometers

Copy and compare of the parameters and display the modification of the parameters

after

Can be connected to the external LED panel , provide 20m cable

leave factory

has a suffix of B

Model

Function

Chapter 2 Product Information

2.7 Daily Maintenance of Inverter

1) Daily Maintenance

2) Periodical Checking

3) Replacement of Wearing Parts

Daily Maintenance :

Daily Cleaning :

Checking items :

Insulation test (use DC 500V Mega-Ohm-Meter)should be done separately after disconnecting

Note :

Since the influence of ambient temperature , humidity , dust and vibration , the components in

inverter may for aging and wearing ,which will give rise to the occurrence of potential faults and reduce

the life of inverter . Therefore , it is quite necessary to perform routine and periodic maintenance to the

inverter .

Periodically check the places that are hardly checked during the running.

The wearing parts of inverter mainly include the cooling fan and filtering electrolytic capacitor .

Their lifetime is closely related to the operating environment and maintenance . Generally, their lives are :

User could determine to replace them according to their work time

Component Life

Fan

Capacitor

the input power cables from the inverter ; or else , the inverter will be damaged . The mega-ohm-Meter

test had been done at factory . Therefore ,users need not do this test again .

As the filter capacitor still has high voltage after the power supply to the inverter is switchedNote :

off , do not maintain or repair the inverter until the bus voltage is below 36V .

a Check if there is any abnormal noise during the running of motor、

a Keep the inverter in a clean status .、

a Check the ventilation channels and clean them periodically、

b Check if the screws are loose、

c Check if the inverter is rusted、

d Check if the input/output terminals has burning mark、

e Check the insulating in main circuit、

b Clear the dust from the inverter and prevent the dust, especially the metal powder, from entering、

c Clear the oil dirt in the cooling fan of the inverter .、

the inverter .

b Check if there is any vibration of motor、

c Check if the installation environment of inverter changes、

d Check if the cooling fan of inverter works normally、

2to3years

4to5years

10

！

11

a Cooling fan、

b Filtering electrolytic capacitor、

a It is recommended to store the inverter in its original packing box .、

a Damage resulting from operations not in compliance with user manual ;、

b Damage resulting from fire ,flood ,abnormal mains voltage ,and so on ;、

c Damage resulting from use of functions outside specifications .、

Service is charged according to the actual expenses , however , if there is contract , priority is given

The user must be familiar with the technical requirements for adjustable speed induction

motor drives , application and load characteristics before sellecting the inverters , and consider

the motor , output voltage and rated output current so as to select the correct model and operation

mode .The basic rule: Motor s rated load current cannot exceed the rated current of the inverter.’

Generally , Inverter’s overload capability is very important for the start and brake processes

according to the motor capacity. Please select the inverter with higher overload capability if short

time overload condition may occur or the application requires higher speed accuracy .

to the contract .

b Long-term storage will cause deterioration of electrolytic capacitor.Therefore, inverters、

must be powered one time within half a year for test purpose , each time lasts for 5 hours ; in theat least

test , the input voltage must be boosted gradually with voltage regulator to the rated value .

The warranty is only confined to the inverter

Chapter 2 Product Information

Possible damage causes : shaft bearing attrition and blade aging .

Possible damage causes :poor quality of input power supply, high ambient temperature , big pulsating

currency due to frequent load

fluctuation , electrolyte aging .

Judging criteria : no crack on fan blade , and no abnormal vibration noise at start .

Judging criteria : no liquid leak , no protrusion of safety valve , electrostatic capacitance measurement,

and insulation resistance measurement .

The following points must be following in inverter storage :

4) Storage of Inverter

1) We provide warranty for a period of 18 months(start from the delivery date with reference to the

2) Within the 18-month warranty period , maintenance will be fairly charged for the following

inverter damages :

bar code on the inverter) for faults and damages under the condition of proper use , after 18 months,

maintenance will be fairly charged .

2.8 Warranty

2.9 Model Selection

12

Inverter model Brake resistor Brake unit

Built- in

Select according to

Mark :

requirements and

The letter B or C is“” “”The letter B or C is“” “”

Attached behind the inverter

recommend of brake

model

unit

B: With brake unit and brake

resistance

C: Only with brake unit

You can select brake units

produced by other companies

optional

as standard

Externally

connected

Remark

EH620A0.4 (Single phase 220V)

EH620A0.7

EH620A1.5

EH620A2.2

EH623A0.7 (Three-phase 220V)

EH623A1.5 (Three-phase 220V)

EH623A7.5 (Three-phase 220V)

EH640A3.7 (Three-phase 380V)

EH640A18.5 (Three-phase 380V)

EH623A2.2

EH623A3.7

EH623A5.5

EH640A0.7 (Three-phase 380V)

EH640A1.5

EH640A2.2

EH640A5.5

EH640A7.5

EH640A11

EH640A15

EH640A22

EH640A30

EH640A37

EH640A45

EH640A55

EH640A75

EH640A90

Other models

80W,

≥200Ω≥200Ω

80W,

≥150Ω≥150Ω

100W,

≥100Ω≥100Ω

250W,

≥70Ω≥70Ω

150W,

≥300Ω≥300Ω

150W,

≥220Ω≥220Ω

250W,

≥200Ω≥200Ω

300W,

≥130Ω≥130Ω

500W,

≥65Ω≥65Ω

800W,

≥50Ω≥50Ω

1000W,

≥40Ω≥40Ω

400W,

≥90Ω≥90Ω

Table of Selecting Braking Units

80W, ≥100Ω≥100Ω

100W,

≥65Ω≥Ω65

300W,

≥25Ω≥Ω25

400W,

≥16Ω≥Ω16

250W,

≥40Ω≥40Ω

EH623A11

EH623A15

EH623A18.5

EH623A22

EH623A30

EH623A37

800W,

≥12Ω≥Ω12

Chapter 2 Product Information

2.10 Selection Braking Units

The data in this table is instructional , user can select different resistance value and power

according to actual situation .(Resistance values can not be lower than the recommended ones , the

power can be higher than recommended ones). Brake resistances can be selected according to the

power of motor in actual applied system .They are also related to system inertia,deceleration time,

energy of potential energy load . Customs should select the inverter according to actual situation .

The bigger the inertia ,the shorter the deceleration time ,the more frequent the brake , and should

select brake resistance with larger power and smaller resistance .

within the range of -10 to 50 .℃℃

enough because the inverter will generate lots of heat during running , besides mount the inverter vertically on

the base with screws .

13

Chapter 3 Mechanical and Electrical Installation

3.1 Mechanical Installation

1、Insatallation Environment

2、Insatallation Location

Insatallation of single inverter Up and down insatallation of inverter

Install an airflow-guidance plate forNote :When the inverter power is notNote :

higher than 22kw ,the A size can be“”

omitted . When the inverter power is

higher than 22kw, the A size should“”

be higher than 50mm .

Fig . 3-1

the up and down installation of inverters .

1) Ambient temperature : ambient temperature influences the life of inverters greatly , so it

should be

2) Mount the inverter in a flame retardant surface and the clearance around the inverter should be

3) Mount in the location where vibration is less than 0.6G;the inverter should be far away from

4) Please do not install the inverter in the place with direct sunlight,high humidity and water .

5) Mount the inverter in the location free of corrosive gas ,explosive gas of combustible gas .

6) Mount the inverter in the location free of oil dirt , dust , and metal powder .

impacting lathe .

≥100mm

EH600

AA

EH600

≥100mm

Chapter 3 Mechanical and Electrical Installation

14

When must be up and down , an air flow diverting plate should be fixed as shown in Fig.3-1 .

2) Installation space is shown in Fig.3-1 so as to ensure the heat dissipation space , but consider the

3) The installation bracket must be flame retardant .

4) In the applications where there are metal dusts , it is recommended to mount the heat sink outside

the cabinet . In this case , the space in the sealed cabinet should be large enough .

Fig.3-2 Remove the Plastic Lower Cover

heat dissipation of other components when placing the inverter .

3、Install and Remove the Lower Cover

Lower Cover

Push out it forcibly

Heat sink should be taken into account during the mechanical installation . Due attention should be

paid to the following items :

1) Install the inverter vertically so that the heat may be expelled from the top , but do not install the

inverter upside down . If several inverters should be installed , they should be installed side by side .

（MCCB）

（mm）

10

16

25

32

40

63

100

125

160

200

250

350

400

500

600

16

25

32

40

63

100

125

160

350

400

600

2.5 2.5

44

6

10 10

16 16

25 25

35 35

50 35

70 50

120 120

150 150

185 185

150*2

2.5 2.5

10

2.5 2.5

1.5

15

2

（）A

EH640A2.2G/3.7P

EH640A1.5G/2.2P

EH640A0.7G/1.5P

EH640A3.7G/5.5P

EH640A5.5G/7.5P

EH640A7.5G/11P EH623A3.7G

EH640A11G/15P EH623A5.5G

EH640A15G/18.5P EH623A7.5G

EH640A18.5G/22P

EH640A22G/30P EH623A11G

EH640A30G/37P EH623A15G

EH640A37G/45P EH623A18.5G

EH640A45G/55P EH623A22G

EH640A55G/75P EH623A30G

EH640A75G/90P EH623A37G

EH640A90G/110P

EH640A110G/132P

EH640A132G/160P

EH640A160G/185P

EH640A185G/200P

EH640A200G/220P

EH640A220G/250P

800

600

185*2

EH640A250G/280P

EH640A280G/315P

16

20

32

20

42.5

64

2.5 2.5

10

16

2.5 2.5

1

1.5

EH620A1.5G EH623A1.5G

EH620A0.7G EH623A0.7G

EH620A0.4G

EH620A2.2G EH623A2.2G

.5

1.5

1

1.5

.5

1.5

1

1.5

.5

1.5

1

1.5

.5

1.5

600

150*2

1.5

800

150*3 150*3

EH640A315G/350P

EH640A350G/400P

1.5

800

185*2

1.5

800

150*4

1.5

Chapter 3 Mechanical and Electrical Installation

3.2 Electrical Installation

1、Guide to the external electrical parts :

2、Use instruction to the external electrical parts :

Curcuit breaker Front end of input loop

Connected between the

circuit breaker an the

inverter input side

Switch off the power supply when the equipment at the lower part is over current .

Switch off the inverter , avoid switching on/off the inverter frequently by using the

contactor directly (less than twice in a minute)

Contactor

Circuit breaker

Inverter model

Contact

Input cables Output cables Control cables

Part Mounting location Function description

16

24V

GND

FM

0 50kHz/0 10V～～

020mA/010V～～

TA

TB

TC

U

V

W

E

M

GND

AI2

AI1

+10V

CM

X5

X6

X4

X3

X2

X1

R

S

T

I

OO

O

V

Frequency source 0 10V：～

When selecting the 0 20mA reference～

Note : This figure is suitable for EH640A 7.5G (11P) and lower equipment , inverter with other power levels

refer to the main circuit and wiring schematic diagram in next section.

Fig . 3-3 Basic Wiring Schematic Diagram

A

O

2

V

2

A

O

I2

1

O

C

2

PB

Brake resistor

Circuit breaker

3-phase input

Positive rotation instruction

Reverse rotation instruction

Fault reset

Pulse input

Multi-function digital terminal

Electromotor

Ground

Relay

Open collector output

Programmable relay output

Standard RS485 interface

MODBUS digiboard

(optional)

Auxiliary DC source

PP

O

C

1

+-

CM

GND

FWD

REV

RST

DI

A

B

Chapter 3 Mechanical and Electrical Installation

AC input reactor Inverter input

Inverter DC Bus side

Connected between the

inverter output and

motor , its location

should be as close to the

inverter as possible .

1) Improve the input power factor ;

1) Degrade the motor insulation performance and damage the motor for the long run .

2) Generate large leakage current and cause frequent inverter protection .

In general , the distance between the inverter and motor exceeds 50m . Installation of

output AC reactor is recommended .

2) Improve the whole efficiency and thermal stability of the inverter ;

3) Eliminate the impact of higher harmonics of the input side in the inverter and reduce

the external conduction and radiation interference .

The inverter output side generally has higher harmonics.when the motor is far from the

inverter , since there are many distributed capacitors in the circuit , certain harmonics

may cause resonance in the circuit and bring about the following two impacts :

3) Eliminate the input current unbalance due to the unbalance between the power phases .

2) Eliminate the higher harmonics of the input effectively and prevent other equipment

from damaging due to distortion of voltage wave ;

AC output reactor

DC reactor

3、Wiring Mode

17

DANGER

Make sure that the rated value of the input power supply is consistent with that of the inverter .Otherwise it may damage the inverter !

Make sure that the motor matches the inverter . Otherwise it may damage the motor or generate inverter protection !

Do not connect the power supply to the terminals of U,V and W . Otherwise it may damage the inverter !

A DC bus P+ P- terminals :it is note that the DC bus terminals have residual voltage after power-off .Make sure that the voltage is、、

B Connecting terminals of brake resistor : the connecting terminals of the brake resistor are dffective only for the inverter with、

C Terminals U ,V ,W at the output side of the inverter : the inverter output side cannot connect to the capacitor or surge absorber.、

Otherwise, it may cause frequent inverter protection and even damage the inverter .

In case the motor cable is too long , it maybe cause damaging the motor insulation or generating higher leakage current to invoke

built-in brake unit .The selection of brake resistor refers to the recommended ones and the distance between wiring should less than 5m,or

it may damage the inverter !

Do not connect the brake resistor directly to the DC bus , or it may damage the inverter and even cause fire .

less than 36V prior to wiring connection .Otherwise there may be danger of electric shock .

E

W

V

U

T

S

R

Precautions on Wiring :

PB

P-

P+

P

!

NOTE

Make sure that the power switch is in OFF status prior to perform wiring connection . Otherwise there may be danger of electric shock !

Only the qualified and trained personnel can perform wiring connetion . Otherwise it may cause equipment and human injuries !

It should be earthed reliably . Otherwise there may be danger of electric shock or fire !

!

E

W

V

U

L2

L1

PB

P+

Chapter 3 Mechanical and Electrical Installation

4、Main circuit terminal and wiring

DC brake

Brake unit

DC reactor

Single phase

3- phase source input

resistance

source input

Electromotor

Ground

The left diagram is suitable for

all of the EH620 series equipment .

EH640A 15G(18.5P) and the inverter

EH640A 18.5G(22P) and the inverter

with lower level power , besides ,

with higher level power , besides,

EH623A 3.7G and the inverter with

EH623A 11G(15P) and the inverter with

lower level power .

higher level power .

M

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Xilinx EH600 A Series User manual

Xilinx EH600 A Series User manual

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