Toro TX 525 Compact Utility Loader User manual

Brand: Toro

Model: TX 525 Compact Utility Loader

Type: User manual

This manual is also suitable for

TX 525 Wide Track Compact Utility Loader

FormNo.3372-647RevE

TX525CompactUtilityLoader

ModelNo.22323—SerialNo.312000001andUp

ModelNo.22324—SerialNo.312000001andUp

G004222

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3372-647*E

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisacompactutilityloaderintendedforusein

variousearthandmaterialsmovingactivitiesforlandscaping

andconstructionwork.Itisdesignedtooperateawidevariety

ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.

Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

AddingFuel...........................................................17

FillingtheFuelTank...............................................17

CheckingtheEngineOilLevel.................................18

CheckingtheHydraulicFluidLevel...........................19

Checking,Adding,andBleedingtheEngine

Coolant.............................................................20

BleedingtheFuelSystem.........................................21

StartingandStoppingtheEngine..............................21

StoppingtheTractionUnit......................................22

MovingaNon-functioningTractionUnit...................22

UsingtheCylinderLock..........................................22

UsingAttachments.................................................23

SecuringtheTractionUnitforTransport....................25

LiftingtheTractionUnit..........................................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

PremaintenanceProcedures........................................27

OpeningtheHood.................................................27

ClosingtheHood...................................................27

OpeningtheRearAccessCover................................28

ClosingtheRearAccessCover.................................28

RemovingtheSideScreens......................................28

InstallingtheSideScreens........................................28

Lubrication...............................................................29

GreasingtheTractionUnit......................................29

EngineMaintenance..................................................29

ServicingtheAirCleaner.........................................29

ServicingtheEngineOil..........................................30

FuelSystemMaintenance...........................................32

CheckingtheFuelLinesandConnections..................32

DrainingtheFuelFilter/WaterSeparator...................32

ReplacingtheFuelFilterCanisterandIn-line

Filter.................................................................32

DrainingtheFuelTank...........................................33

ElectricalSystemMaintenance....................................33

ServicingtheBattery...............................................33

DriveSystemMaintenance.........................................36

ServicingtheTracks................................................36

CoolingSystemMaintenance......................................39

ServicingtheCoolingSystem...................................39

BeltMaintenance......................................................40

CheckingtheConditionoftheHydraulicPump

Belt...................................................................40

CheckingtheAlternator/FanBeltTension.................40

ControlsSystemMaintenance.....................................40

AdjustingtheTractionControlAlignment.................40

AdjustingtheTractionControlNeutral

Position.............................................................41

AdjustingtheTrackingoftheTractionControl,

FullForwardPosition..........................................41

HydraulicSystemMaintenance....................................42

ReplacingtheHydraulicFilter..................................42

ChangingtheHydraulicFluid...................................43

CheckingtheHydraulicLines...................................44

Cleaning...................................................................45

RemovingDebrisfromtheTractionUnit...................45

CleaningtheChassis...............................................45

Storage........................................................................45

Troubleshooting...........................................................46

Schematics...................................................................49

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafetyalertsymbol,which

means:

Caution

W ar ning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always

followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Longhair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf

conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning

properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe

enginebeforeleavingtheoperator'spositionforany

reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif

anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,settheparking

brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof

control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and

otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.

Failuretomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthetractionunit

backsupduringoperationiftheoperatorisnotattentive

tothesurroundings.Onlyoperatetheunitinareaswhere

thereissufcientclearancefortheoperatortosafely

maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom

theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesor

slopesexceedingtheanglesrecommendedin

StabilityData(page7),andthoseintheattachment

Operator'sManual.SeealsotheSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.

Anemptybucketwillmaketherearofthetractionunit

theheavyend,andafullbucketwillmakethefrontofthe

tractionunittheheavyend.Mostotherattachmentswill

makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms

intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherearof

thetractionunitheavy.Referto

StabilityData(page7),to

determinewhethertheattachmentcanbesafelyremoved

ontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

terraincouldoverturnthetractionunit.Tallgrasscan

hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof

thetractionunit.Warrantymaybevoidedifusedwith

unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,setting

theparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe

key.Waitforallmovementtostopbeforeadjusting,

cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive

last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised

positionwiththehydrauliccylinderlock.

•Securetheloaderarmvalvewiththeloadervalvelock

anytimeyouneedtostopthemachinewiththeloader

armsraised.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction

unittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmokenearammablesubstances.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof93

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO6395.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s

Measuredvibrationlevelforlefthand=1.3m/s

UncertaintyValue(K)=0.8m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO20643.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover

thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully

lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou

cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.

Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof

D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°

slope,aslistedinthefollowingtable.

Model22323

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

11°21°19°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

19°19°18°

C16°15°14°

10°12°9°

5°5°5°

Model22324

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

12°19°21°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°23°

22°22°20°

C18°16°14°

10°10°10°

5°5°5°

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom

movingparts.

93-9084

1.Liftpoint

2.Tie-downpoint

93-6686

1.Hydraulicoil

2.ReadtheOperator'sManual.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsandshieldsinplace.

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance

fromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance

fromthemachine.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distancefromthefrontofthetractionunitwhentheloader

armsareraised.

100-8822

1.Warning—donotcarrypassengers.

114-9600

1.ReadtheOperator'sManual.

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

115-4020

1.Turnright3.Reverse

2.Forward

4.Turnleft

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen

handlingthehydrauliccouplersandreadtheOperator's

Manualforinformationonhandlinghydrauliccomponents.

115-4856

1.Warning—readtheOperator'sManual;maximumload

ratingof500lb(228Kg);noriders.

115-4857

1.Lowertheloaderarms.

4.Curlthebucket.

2.Dumpthebucket.5.Floatthebucketonthe

ground.

3.Raisetheloaderarms.

115-4859

1.Disengaged3.Engaged

2.Parkingbrake

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

115-4862

1.Loadervalvelock,

unlocked

2.Loadervalvelock,locked

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin

place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations

beforedigging.

117–1807

117–9905

1.Operator'sManuallocation

6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe

tractionunitwiththeheavy

enduphill;donottravel

withtheloaderarmsraised.

2.Engine—start7.Engineoilpressure

12.Continuousvariablesetting

17.Tippinghazard—slowthe

tractionunitwhenturning,

donottravelfastwhen

turning,lookbehindand

downwhenreversing.

3.Engine—run8.Battery

13.Slow

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

thismachineunlessyou

aretrained.

5.Hourmeter

10.Glowplug

15.Electricshockhazard,

overheadpowerlines—stay

awayfromoverheadpower

lines.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

ProductOverview

G017858

Figure4

1.Roadwheels7.Mountplate

2.Track

8.Reversesafetyplate

3.Liftcylinder9.Controlpanel

4.Loaderarms

10.Tie-down/liftloop

5.Hood11.Rearaccesscover

6.Auxiliaryhydraulic

couplers

12.Sidepanelscreen

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou

starttheengineandoperatethetractionunit.

6 7

109

g013016

Figure5

1.Auxiliaryhydraulicslever

7.Loaderarm/attachmenttilt

lever

2.Keyswitch8.Parkingbrakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

10.Referencebar

5.Indicatorlightsandglow

plugswitch

11.Loadercontrolreference

bar

6.Throttlelever12.Loadervalvelock

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,hasthree

positions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.Release

thekeywhenenginestartsanditwillmoveautomaticallyto

therunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand

rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras

ahandleandaleveragepointforcontrollingthetraction

controlandtheauxiliaryhydraulicslever.Toensuresmooth,

controlledoperation,donottakebothhandsoffofthe

referencebarwhileoperatingthetractionunit.

TractionControl

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint

andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).Whenreversing,lookbehindfor

obstructionsandkeepyourhandsonthereference

bar.

Figure8

•Toturnright,rotatethetractioncontrolclockwise

(Figure9).

G008131

Figure9

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

G008132

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolinany

direction,thefasterthemachinewillmoveinthatdirection.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovethelevertothe

right(Figure11).

Totilttheattachmentrearward,slowlymovethelevertothe

left(Figure11).

Tolowertheloaderarms,slowlymovetheleverforward

(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward

(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent

position(Figure11)toreleasetheloaderarmssothatthe

attachmentrestsontheground.Thisallowsattachmentssuch

asthelevelerandthehydraulicbladetofollowthecontours

oftheground(i.e.,oat)whengrading.

Figure11

1.Lowertheloaderarms

4.Tilttheattachmentforward

2.Raisetheloaderarms

5.Detent(Float)position

3.Tilttheattachment

rearward

Bymovingthelevertoanintermediateposition(suchas,

forwardandleft),youcanmovetheloaderarmsandtiltthe

attachmentatthesametime.

LoaderValveLock

Theloadervalvelocksecurestheloaderarm/attachmenttilt

leversothatyoucannotpushitforward.Thishelpstoensure

thatnoonewillaccidentallylowertheloaderarmsduring

maintenance.Securetheloaderarmswiththelockanytime

youneedtostopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholeinthecontrol

panelandswingittotheleftinfrontoftheloaderarmlever,

pushingitdownintothelockedposition(Figure12).

Figure12

1.Loadervalvelock

2.Loaderarm/attachmenttilt

lever

LoaderControlReferenceBar

Theloadercontrolreferencebarhelpsstabilizeyourhand

whileoperatingtheloaderarm/attachmenttiltlever.

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,

rotatetheauxiliaryhydraulicsleverrearwardandpullitdown

tothereferencebar(Figure13,number1).

Tooperateahydraulicattachmentinreversedirection,rotate

thehydraulicsleverrearward,thenmoveitleftintotheupper

slot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,thelever

willautomaticallyreturntotheneutralposition(Figure13,

number3).Ifitisinthereverseposition,itwillremainthere

untilyoupullitoutoftheslot.

Figure13

1.Forwardowhydraulics

3.Neutral

2.Reverseowhydraulics

ParkingBrakeLever

Tosettheparkingbrake,pushthebrakeleverforwardandto

theleftandthenpullitrearward(

Figure14).

Note:Thetractionunitmayrollslightlybeforethebrakes

engageinthedrivesprocket.

Figure14

Toreleasethebrake,pushtheleverforwardandthenright,

intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

EngineOilPressureLight

Iftheengineoilpressuregetstoolow ,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,stoptheengine

immediatelyandchecktheoil.Iflow,addoiland/orlook

forpossibleleaks.

G004350

123

45

Figure15

1.Engineoilpressurelight4.Batterychargeindicator

light

2.Enginecoolant

temperaturelight

5.Glowpluglight

3.Glowplugswitch

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow ,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,stoptheengine

andchargeorreplacethebattery.Checkthetensionofthe

alternatorbelt;refertoyourEngineOperator'sManual.

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminatesand

anaudiblealarmsounds.Ifthishappens,stoptheengineand

allowthetractionunittocool.Checkthecoolantlevelwhen

theenginehasfullycooled.

GlowPlugLight

Illuminateswhiletheglowplugsarechargedandwarming

theengine.

GlowPlugSwitch

Pressandholdthisswitchfor10secondstoactivatetheglow

plugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation

thathavebeenloggedonthetractionunit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22323

Width

34inches(86cm)

Length

71inches(180cm)

Height

46inches(117cm)

Weight

1904lb(864Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Model22324

Width

41inches(104cm)

Length

71inches(180cm)

Height

43inches(109cm)

Weight

2013lb(913Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil

level,andremovedebrisfromthetractionunit.Also,

ensurethattheareaisclearofpeopleanddebris.You

shouldalsoknowandhavemarkedthelocationsofall

utilitylines.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow

(<500ppm)orultralow(<15ppm)sulfurcontent.The

minimumcetaneratingshouldbe40.Purchasefuelin

quantitiesthatcanbeusedwithin180daystoensurefuel

freshness.

Fueltankcapacity:5.85USgallons(22l)

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergrade(No.1-DorNo.

1-D/2-Dblend)belowthattemperature.Useofwintergrade

fuelatlowertemperaturesprovideslowerashpointand

coldowcharacteristicswhichwilleasestartingandreduce

fuellterplugging.

Useofsummergradefuelabove20°F(-7°C)willcontribute

towardlongerfuelpumplifeandincreasedpowercompared

towintergradefuel.

Important:Donotusekeroseneorgasolineinsteadof

dieselfuel.Failuretoobservethiscautionwilldamage

theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup

toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel

portionshouldbeloworultralowsulfur.Observethe

followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

FillingtheFuelTank

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when

theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelfumesmaybe

ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymore

thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethefuelvapors.Areorexplosionfrom

fuelcanburnyouandothersandcandamage

property.

•Alwaysplacefuelcontainersonthegroundaway

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe

truckortrailerandrefueltheequipmentwithits

wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromafueldispenser

nozzle.

•Ifafueldispensernozzlemustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

1.Removethefueltankcap(Figure16).

Figure16

1.Fueltankcap

2.Fillthetanktoaboutoneinchbelowthetopofthe

tank,notthellerneck,withdieselfuel.

3.Installthefueltankcap.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(

Figure17).

Figure17

1.Oildipstick2.Oilllercap

5.Pulloutthedipstickandwipethemetalendclean

(Figure17).

6.Slidethedipstickfullyintothedipsticktube(Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),clean

aroundtheoilllercapandremovethecap(

Figure17).

9.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewithoil

becausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

11.Closethehood.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

HydraulicTankCapacity:12USgallons(45.4l)

RefertoChangingtheHydraulicFluid(page43)forhydraulic

uidspecications.

Important:Alwaysusethecorrecthydraulicuid.

Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment.

2.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andfullyretractthetiltcylinder.

3.Stoptheengine,removethekey,andallowtheengine

tocool.

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic

tank(

Figure18).

Figure18

1.Hydraulicllerneckcap

6.Removethecapfromthellerneckandchecktheuid

levelonthedipstick(Figure19).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure19

1.Fillerneck2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

Checking,Adding,and

BleedingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffofthescreen,oilcooler,andfrontofthe

radiatordailyandmoreoftenifconditionsareextremely

dustyanddirty

Thecoolingsystemislledwitha50/50solutionofwater

andpermanentethyleneglycolantifreeze.Checkthelevel

ofcoolantintheexpansiontankatthebeginningofeach

daybeforestartingtheengine.

DANGER

Iftheenginehasbeenrunning,thepressurized,hot

coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine

ishot.Alwaysallowtheenginetocoolatleast

15minutesoruntiltheradiatorcapiscool

enoughtotouchwithoutburningyourhand

beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts

thatarehot.

•Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers

inplace.

•Keepngers,handsandclothingclearof

rotatingfananddriveshaft.

•Shutofftheegineandremovetheignitionkey

beforeperformingmaintenance.

1.Checkthelevelofcoolantintheexpansiontank

(

Figure20).

Thecoolantlevelshouldbeatorabovethemarkon

thesideofthetank.

Figure20

1.Expansiontank

2.Fullmark

2.Ifthecoolantlevelislow ,completethefollowing

procedure:

A.Removethecoolantllcap(Figure21).

Figure21

1.Expansiontank3.Topcoolantbleedvalve

2.Coolantllcapandller

neck

4.Frontcoolantbleedvalve

B.Openthefrontandtopcoolantbleedvalves

(Figure21).

C.Pourcoolantintothecoolantllerneckuntilthe

coolantbeginstocomeoutofthefrontcoolant

bleedvalve(Figure21).

D.Closethefrontcoolantbleedvalve(Figure21).

E.Pourcoolantintothecoolantllerneckuntilthe

coolantbeginstocomeoutofthetopcoolant

bleedvalve(

Figure21).

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Toro TX 525 Compact Utility Loader User manual

Brand: Toro

Model: TX 525 Compact Utility Loader

Type: User manual

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Toro TX 525 Compact Utility Loader User manual

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