Toro TX 525 Wide Track Compact Tool Carrier User manual

FormNo.3403-177RevB

TX525CompactToolCarrier

ModelNo.22323—SerialNo.315000001andUp

ModelNo.22323G—SerialNo.315000001andUp

ModelNo.22324—SerialNo.315000001andUp

G004222

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3403-177*B

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedforusein

variousearthandmaterialsmovingactivitiesforlandscaping

andconstructionwork.Itisdesignedtooperateawidevariety

ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

AddingFuel...........................................................17

FillingtheFuelTank...............................................17

CheckingtheEngine-OilLevel.................................18

CheckingtheHydraulicFluidLevel...........................19

Checking,Adding,andBleedingtheEngine

Coolant.............................................................20

BleedingtheFuelSystem.........................................21

StartingandShuttingOfftheEngine.........................21

StoppingtheTractionUnit......................................22

MovingaNon-FunctioningTractionUnit..................22

UsingtheCylinderLock..........................................22

UsingAttachments.................................................23

SecuringtheTractionUnitforTransport....................25

LiftingtheTractionUnit..........................................25

LoadingtheMachine..............................................25

Maintenance.................................................................27

RecommendedMaintenanceSchedule(s)......................27

PremaintenanceProcedures........................................28

OpeningtheHood.................................................28

ClosingtheHood...................................................28

OpeningtheRearAccessCover................................29

ClosingtheRearAccessCover.................................29

RemovingtheSideScreens......................................29

InstallingtheSideScreens........................................29

Lubrication...............................................................30

GreasingtheTractionUnit......................................30

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

CheckingtheFuelLinesandConnections..................33

DrainingtheFuelFilter/WaterSeparator...................33

ReplacingtheFuelFilterCanisterandIn-line

Filter.................................................................34

DrainingtheFuelTank...........................................34

ElectricalSystemMaintenance....................................34

ServicingtheBattery...............................................34

DriveSystemMaintenance.........................................37

ServicingtheTracks................................................37

CoolingSystemMaintenance......................................40

ServicingtheCoolingSystem...................................40

BeltMaintenance......................................................41

CheckingtheConditionoftheHydraulicPump

Belt...................................................................41

CheckingtheAlternator/FanBeltTension.................41

ControlsSystemMaintenance.....................................41

AdjustingtheTractionControlAlignment.................41

AdjustingtheTractionControlNeutral

Position.............................................................42

AdjustingtheTrackingoftheTractionControl,

FullForwardPosition..........................................43

HydraulicSystemMaintenance....................................43

ReplacingtheHydraulicFilter..................................43

ChangingtheHydraulicFluid...................................44

CheckingtheHydraulicLines...................................45

Cleaning...................................................................46

RemovingDebrisfromtheTractionUnit...................46

CleaningtheChassis...............................................46

Storage........................................................................46

Troubleshooting...........................................................47

Schematics...................................................................51

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

means:

Caution

W ar ning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always

followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleorproperty.

Preparation

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Shockorexplosionmay

occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied

linesanddonotdiginmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,inAustralia,call1100

forthenationwidemarkingservice).

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludingsafetyglasses,long

pants,safetyshoes,andhearingprotection.Tiebacklong

hair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf

conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe

engine,andremovethekeybeforeleavingtheoperator's

positionforanyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif

anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,shutofftheengine,settheparking

brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof

control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and

otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.,branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.

Failuretomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthetractionunit

backsupduringoperationiftheoperatorisnotattentive

tothesurroundings.Onlyoperatetheunitinareaswhere

thereissufcientclearancefortheoperatortosafely

maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom

theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData(page

7),andthoseintheattachmentOperator'sManual.Seealso

theSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.

Anemptybucketmakestherearofthetractionunit

theheavyend,andafullbucketmakesthefrontofthe

tractionunittheheavyend.Mostotherattachmentsmake

thefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthestabilityof

themachine.Wheneverpossible,keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Removinganattachmentonaslopemakestherearofthe

tractionunitheavy.RefertoStabilityData(page7),to

determinewhethertheattachmentcanbesafelyremoved

ontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

terraincouldoverturnthetractionunit.Tallgrasscan

hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof

thetractionunit.Warrantymaybevoidedifusedwith

unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,setting

theparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,shutofftheengine,andremove

thekey.Waitforallmovementtostopbeforeadjusting,

cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspills.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive

last.Connectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopen,well-ventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised

positionwiththehydrauliccylinderlocks.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

buildup.Cleanupoilorfuelspills.Allowthetraction

unittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pickupbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthigh-pressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithin

afewhoursbyaqualiedsurgeonotherwisegangrene

mayresult.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat

theoperator’searof93dBA,whichincludesanUncertainty

Value(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO6395.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s

Measuredvibrationlevelforlefthand=1.3m/s

UncertaintyValue(K)=0.8m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO20643.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover

thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully

lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetof3stabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyoucan

traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.

Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof

D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°

slope,aslistedinthefollowingtable.

Model22323

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

11°21°19°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

19°19°18°

C16°15°14°

10°12°9°

5°5°5°

Model22324

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

12°19°21°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°23°

22°22°20°

C18°16°14°

10°10°10°

5°5°5°

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom

movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance

awayfromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance

awayfromthemachine.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distanceawayfromthefrontofthetractionunitwhenthe

loaderarmsareraised.

114-9600

1.ReadtheOperator'sManual.

115-4020

1.Turnright3.Reverse

2.Forward

4.Turnleft

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen

handlingthehydrauliccouplersandreadtheOperator's

Manualforinformationonhandlinghydrauliccomponents.

115-4857

1.Lowertheloaderarms.

4.Curlthebucket.

2.Dumpthebucket.5.Floatthebucketonthe

ground.

3.Raisetheloaderarms.

115-4865

1.Enginecoolant

2.ReadtheOperator's

Manual.

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

115-4859

1.Disengaged3.Engaged

2.Parkingbrake

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

115-4862

1.Loader-valve

lock—unlocked

2.Loader-valvelock—locked

115-4882

1.Warning—stayasafedistanceawayfromthehotsurfaces.

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

93-9084

1.Liftpoint

2.Tie-downpoint

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin

place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations

beforedigging.

117-1807

117-9905

1.Operator'sManuallocation

6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe

tractionunitwiththeheavy

enduphill;carryloadslow;

neverjerkthecontrols;use

asteady,evenmotion.

2.Engine—start7.Engineoilpressure

12.Continuousvariablesetting

17.Tippinghazard—slowthe

tractionunitwhenturning,

donottravelfastwhen

turning,lookbehindand

downwhenreversing.

3.Engine—run8.Battery

13.Slow

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

thismachineunlessyou

aretrained.

5.Hourmeter

10.Glowplug

15.Electricshockhazard,

overheadpowerlines—stay

awayfromoverheadpower

lines.

ProductOverview

G017858

Figure4

1.Roadwheels7.Mountplate

2.Track

8.Reversesafetyplate

3.Liftcylinder9.Controlpanel

4.Loaderarms

10.Tie-down/liftloop

5.Hood11.Rearaccesscover

6.Auxiliary-hydraulic

couplers

12.Sidepanelscreen

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou

starttheengineandoperatethetractionunit.

6 7

109

g013016

Figure5

1.Auxiliary-hydraulicslever

7.Loaderarm/attachmenttilt

lever

2.Keyswitch8.Parking-brakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

10.Referencebar

5.Indicatorlightsandglow

plugswitch

11.Loader-control-reference

bar

6.Throttlelever12.Loader-valvelock

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,has3

positions:OFF,RUN,andSTART.

•Tostarttheengine,rotatethekeytotheRUNposition,

theglow-pluglightcomeson.Whentheglow-pluglight

turnsoff,turnthekeytotheSTARTposition.Release

thekeywhenenginestartsanditmovesautomatically

totheRUNposition.

•Toshutofftheengine,rotatethekeytotheOFFposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand

rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras

ahandleandaleveragepointforcontrollingthetraction

controlandtheauxiliary-hydraulicslever.Toensuresmooth,

controlledoperation,donottakebothhandsoffthereference

barwhileoperatingthetractionunit.

TractionControl

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint

andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).Whenreversing,lookbehindfor

obstructionsandkeepyourhandsonthereference

bar.

Figure8

•Toturnright,rotatethetractioncontrolclockwise(Figure

9).

G008131

Figure9

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

G008132

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolinany

direction,thefasterthemachinemovesinthatdirection.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovethelevertothe

right(Figure11).

Totilttheattachmentrearward,slowlymovethelevertothe

left(Figure11).

Tolowertheloaderarms,slowlymovetheleverforward

(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward

(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent

position(Figure11)toreleasetheloaderarmssothatthe

attachmentrestsontheground.Thisallowsattachmentssuch

asthelevelerandthehydraulicbladetofollowthecontours

oftheground(i.e.,oat)whengrading.

Figure11

1.Lowertheloaderarms

4.Tilttheattachmentforward

2.Raisetheloaderarms

5.Detent(Float)position

3.Tilttheattachment

rearward

Bymovingthelevertoanintermediateposition(suchas,

forwardandleft),youcanmovetheloaderarmsandtiltthe

attachmentatthesametime.

Loader-ValveLock

Theloader-valvelocksecurestheloaderarm/attachment

tiltleversothatyoucannotpushitforward.Thishelpsto

ensurethatnooneaccidentallylowerstheloaderarmsduring

maintenance.Securetheloaderarmswiththelockanytime

youneedtostopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholeinthe

controlpanelandswingittotheleftinfrontoftheloaderarm

lever,pushingitdownintothelockedposition(Figure12).

Figure12

1.Loader-valvelock

2.Loaderarm/attachmenttilt

lever

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyourhand

whileoperatingtheloaderarm/attachmenttiltlever.

Auxiliary-HydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,

rotatetheauxiliary-hydraulicsleverrearwardandpullitdown

tothereferencebar(Figure13,number1).

Tooperateahydraulicattachmentinreversedirection,rotate

thehydraulicsleverrearward,thenmoveitleftintotheupper

slot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,the

leverautomaticallyreturnstotheneutralposition(Figure13,

number3).Ifitisinthereverseposition,itremainsthere

untilyoupullitoutoftheslot.

Figure13

1.Forward-owhydraulics

3.Neutral

2.Reverse-owhydraulics

Parking-BrakeLever

Tosettheparkingbrake,pushthebrakeleverforwardandto

theleftandthenpullitrearward(Figure14).

Note:Thetractionunitmayrollslightlybeforethebrakes

engageinthedrivesprocket.

Figure14

Toreleasethebrake,pushtheleverforwardandthenright,

intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

Engine-OilPressureLight

Iftheengine-oilpressuregetstoolow,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,shutoffthe

engineimmediatelyandchecktheoil.Iflow ,addoiland/or

lookforpossibleleaks.

G004350

123

45

Figure15

1.Engine-oilpressurelight4.Batterychargeindicator

light

2.Engine-coolant

temperaturelight

5.Glow-pluglight

3.Glow-plugswitch

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,shutoffthe

engineandchargeorreplacethebattery.Checkthetension

ofthealternatorbelt;refertoyourengineowner’smanual.

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminatesand

anaudiblealarmsounds.Ifthishappens,shutofftheengine

andallowthetractionunittocool.Checkthecoolantlevel

whentheenginehasfullycooled.

Glow-PlugLight

Illuminateswhiletheglowplugsarechargedandwarming

theengine.

Glow-PlugSwitch

Pressandholdthisswitchfor10secondstoactivatetheglow

plugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation

thathavebeenloggedonthetractionunit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22323

Width

86cm(34inches)

Length

180cm(71inches)

Height

117cm(46inches)

Weight

864kg(1904lb)

Operatingcapacity251kg(553lb)

Tippingcapacity

717kg(1,580lb)

Wheelbase

79cm(31.2inches)

Dumpheight(withnarrowbucket)119cm(47inches)

Reach—fullyraised(withnarrowbucket)55cm(22inches)

Heighttohingepin(narrowbucketin

highestposition)

168cm(66inches)

Model22324

Width

104cm(41inches)

Length

180cm(71inches)

Height

109cm(43inches)

Weight

913kg(2,013lb)

Operatingcapacity251kg(553lb)

Tippingcapacity

717kg(1580lb)

Wheelbase

79cm(31.2inches)

Dumpheight(withnarrowbucket)119cm(47inches)

Reach—fullyraised(withnarrowbucket)55cm(22inches)

Heighttohingepin(narrowbucketin

highestposition)

168cm(66inches)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil

level,andremovedebrisfromthetractionunit.Also,

ensurethattheareaisclearofpeopleanddebris.You

shouldalsoknowandhavemarkedthelocationsofall

utilitylines.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow

(<500ppm)orultralow(<15ppm)sulfurcontent.The

minimumcetaneratingshouldbe40.Purchasefuelin

quantitiesthatcanbeusedwithin180daystoensurefuel

freshness.

Fueltankcapacity:22L(5.85USgallons)

Usesummer-gradedieselfuel(No.2-D)attemperatures

above-7°C(20°F)andwinter-gradedieselfuel(No.1-D

orNo.1-D/2-Dblend)belowthattemperature.Useof

winter-gradefuelatlowertemperaturesprovideslowerash

pointandcoldowcharacteristicswhicheasesstartingand

reducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F)contributes

towardlongerfuelpumplifeandincreasedpowercompared

towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof

dieselfuel.Failuretoobservethiscautionwilldamage

theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup

toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel

portionshouldbeloworultralowsulfur.Observethe

followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

FillingtheFuelTank

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when

theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelfumesmaybe

ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymore

thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethefuelvapors.Areorexplosionfrom

fuelcanburnyouandothersandcandamage

property.

•Alwaysplacefuelcontainersonthegroundaway

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe

truckortrailerandrefueltheequipmentwithits

wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment

onatruckortrailerfromaportablecontainer,

ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

1.Removethefuel-tankcap(Figure16).

Figure16

1.Fuel-tankcap

2.Fillthetanktoabout2.5cm(1inch)belowthetopof

thetank,notthellerneck,withdieselfuel.

3.Installthefuel-tankcap.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andshutofftheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(Figure17).

Figure17

1.Oildipstick2.Oil-llercap

5.Pulloutthedipstickandwipethemetalendclean

(Figure17).

6.Slidethedipstickfullyintothedipsticktube(Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),clean

aroundtheoil-llercapandremovethecap(Figure17).

9.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewithoil

becauseitmaydamagetheengine.

10.Replacethellercapanddipstick.

11.Closethehood.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

HydraulicTankCapacity:45L(12USgallons)

RefertoChangingtheHydraulicFluid(page44)forhydraulic

uidspecications.

Important:Alwaysusethecorrecthydraulicuid.

Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment(page25).

2.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andfullyretractthetiltcylinder.

3.Shutofftheengine,removethekey,andallowthe

enginetocool.

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic

tank(Figure18).

Figure18

1.Hydraulicller-neckcap

6.Removethecapfromthellerneckandchecktheuid

levelonthedipstick(Figure19).

Note:Theuidlevelshouldbebetweenthemarks

onthedipstick.

Figure19

1.Fillerneck2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

Checking,Adding,and

BleedingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffthescreen,oilcooler,andfrontofthe

radiatordailyandmoreoftenifconditionsareextremely

dustyanddirty

Thecoolingsystemislledwitha50/50solutionofwater

andpermanentethyleneglycolantifreeze.Checkthelevel

ofcoolantintheexpansiontankatthebeginningofeach

daybeforestartingtheengine.

DANGER

Iftheenginehasbeenrunning,thepressurized,hot

coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine

ishot.Alwaysallowtheenginetocoolatleast

15minutesoruntiltheradiatorcapiscool

enoughtotouchwithoutburningyourhand

beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts

thatarehot.

•Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers

inplace.

•Keepngers,handsandclothingclearof

rotatingfananddriveshaft.

•Parkthemachineonlevelground,lowerthe

loaderarms,settheparkingbrake,shutoff

theengine,andremovetheignitionkeybefore

performingmaintenance.

1.Checkthelevelofcoolantintheexpansiontank

(Figure20).

Thecoolantlevelshouldbeatorabovethemarkon

thesideofthetank.

Figure20

1.Expansiontank2.Fullmark

2.Ifthecoolantlevelislow,completethefollowing

procedure:

A.Removethecoolant-llcap(Figure21).

Figure21

1.Expansiontank3.Topcoolant-bleedvalve

2.Coolant-llcapandller

neck

4.Frontcoolant-bleedvalve

B.Openthefrontandtopcoolant-bleedvalves

(Figure21).

C.Pourcoolantintothecoolantllerneckuntil

thecoolantbeginstocomeoutofthefront

coolant-bleedvalve(Figure21).

D.Closethefrontcoolant-bleedvalve(Figure21).

E.Pourcoolantintothecoolantllerneckuntil

thecoolantbeginstocomeoutofthetop

coolant-bleedvalve(Figure21).

F.Closethetopcoolant-bleedvalve(Figure21).

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Toro TX 525 Wide Track Compact Tool Carrier, TX 525 Compact Tool Carrier User manual

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