Toro 60in Recycler Kit, Z Master G3 and GrandStand Mower Installation guide

Toro
Brand
Toro
Model
60in Recycler Kit, Z Master G3 and GrandStand Mower
Type
Installation guide

This manual is also suitable for

FormNo.3369-284RevA
60and72inchRecycler
®
Kit
ZMaster
®
G3andGrandStand
®
Mower
ModelNo.115-7468
ModelNo.115-7469
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
SideDischargeorMulchGrass
WARNING
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
•Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
•Neverputyourhandsorfeetunderthemower.
•Nevertrytoclearthedischargeareaormower
bladesunlessyoudisengagethepowertakeoff
(PTO)leverandturntheignitionkeytooff.
Alsoremovethekeyandpullthewireoffthe
sparkplug(s).
Ensurethemowerhasthehingedgrassdeectorthat
dispersesclippingstothesideanddowntowardtheturf,
whileinsidedischargemode.
Tomulchgrassclippings,thebafesmustbeinstalled
intothemowerasshowninthefollowingsteps.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Raisethemowerforaccess.
2
Nopartsrequired
–
Preparethemower.
3
Nopartsrequired
–
Removetheexistingblades.
4
Nopartsrequired
–
Removetheexistingbafes.
5
Nopartsrequired
–
DrillholesforG3mowerdecks
Dischargeplate1
Coverplate
1
Carriagebolt,(3/8x1-1/4inches)
2
Carriagebolt,(5/16x7/8inch)
1
Flangenut(smallange),(3/8inch)
2
Flangenut,(5/16inch)
1
Flangenut(largeange),(3/8inch)
2
6
Carriagebolt,(3/8x1inch)
2
Installthedischargeplate.
Leftbafe
1
Centerbafe
1
Rightbafe
1
Flangenut(smallange),(3/8inch)
7
Carriagebolt(3/8x1inch)
6
Bolt,(3/8x1inch)
2
7
Flangenut(largeange),(3/8inch)
1
Installthebafes.
Kickers2
Carriagebolt(5/16x7/8inch)
4
8
Locknut(5/16inch)
4
Installthekickerson72inchmowers.
9
Recyclerblades3Installthenewblades.
10
Nopartsrequired
–
Tightenallfasteners.
2
1
RaisingtheMowerforAccess
(GrandStandMowersOnly)
NoPartsRequired
Procedure
Thefrontofthemowercanberaisedandsupportedon
itsbackforaccessunderthemachineformaintenance.
DANGER
Themachinecouldfallontosomeoneandcause
seriousinjuryordeath
•Alwaysturntheengineoff,settheparking
brake,andremovethekeybeforeperforming
anymaintenancetothemower.
•Useextremecautionwhenthemachineis
raisedandsupportedonitsback.Theblades
andmovingpartsareexposedandcouldcause
injury.
•Usethispositiononlyforcleaning,removing
bladesorbafesandmaintenance.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Removethebatteryfromthemachine.
A.Lifttheblackrubbercoveronthenegativecable.
Disconnectthenegativebatterycablefromthe
negative(-)batteryterminal(
Figure1).
B.Slidetheredterminalbootoffthepositive(red)
batteryterminal.Thenremovethepositive(red)
batterycable(
Figure1).
C.Removethebatteryholddownplate(Figure1)
andremovethebattery.
Figure1
GrandStandMowersOnly
1.Wingnut4.Positivebatterycable
2.Batterycover5.Battery
3.Negativebatterycable
4.Raisethemowerdecktothehighestposition.
5.Drainthefuelfromthefueltank.RefertoDraining
theFuelTankintheOperator’sManual.
6.Removethecapofthehydraulictankandplace
apieceofplasticovertheopeningandinstallthe
hydrauliccap.Thiswillsealthehydraulictankand
preventitfromleakingout.
3
Figure2
GrandStandMowersOnly
1.Cap
3.Hydraulictank
2.Pieceofplastic
7.Withtwopeople,raisethefrontofthemowersoit
restsonthedrivetiresandtheplatformintheup
position.
8.Performmaintenanceonthemachine.
Figure3
GrandStandMowersOnly
1.Ensurethebatteryis
removed
2.Withtwopeople,liftthe
frontendofthemower
(ensurethemowerdeckis
inthehighestposition)
2
PreparingtheMower
NoPartsRequired
Procedure
1.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurebafeswilltproperlyagainst
mowerdeck.
2.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
4
3
RemovingtheExistingBlades
NoPartsRequired
Procedure
Removetheexistingbladesfromthespindles(Figure4).
Note:Savethebladesforusewheninsidedischarging
mode.Usethebladeboltandwasherforinstallingthe
recyclerbladesinStep4.
WARNING
Abladeissharp.Contactwithsharpbladecan
causeseriouspersonalinjury.
Wearglovesorwrapsharpedgesofthebladewith
arag.
Figure4
1.Sailareaofblade
4.Bladebolt
2.Blade
5.Conetowardsthebolt
head
3.Curvedwasher
4
RemovingtheExistingBafes
NoPartsRequired
Procedure
Note:Inthestepsbelow,theboltsarethreadedinto
themowerdeck.Removethenutsrstbeforeremoving
bolts.
1.Removetheangenutsholdingthebafesinplace
(Figure5orFigure6).
2.Removethecamlockandwasherbyunscrewingit
fromtheadjustableowbafe(
Figure5orFigure6).
Note:Forcertainmodelsofmowerdecks,remove
thenutandboltifnocamlockispresent.
3.Removethesixboltsholdingthebafesinplace
(
Figure5orFigure6).
Note:Savethebafesandhardwareforusewhen
changingtosidedischargingmode.
Figure5
ZMasterMowersOnly
1.Camlock
5.Bolt
2.FlangeNut
6.AdjustableFlowBafe
3.Mowerdeck
7.Dischargebafe
4.Leftfrontbafe
5
Figure6
GrandStandMowersOnly
1.FlangeNut
5.Dischargebafe
2.Bolt6.Mowerdeck
3.Leftfrontbafe
7.Washer
4.AdjustableFlowBafe8.Camlock
5
DrillingHolesforG3Mower
Decks
NoPartsRequired
Procedure
1.Checktheholediametersinthelocationsshownin
FigureFigure7.
2.Ifneeded,drilltheholestothespecieddiameterin
thelocationsshowninFigure
Figure7.
Figure7
1.Drillthisholeto3/8inch
diameter
2.Drilltheseholesto7/16
inchdiameter
6
InstallingtheDischargePlate
andCoverPlate
Partsneededforthisprocedure:
1Dischargeplate
1
Coverplate
2
Carriagebolt,(3/8x1-1/4inches)
1
Carriagebolt,(5/16x7/8inch)
2
Flangenut(smallange),(3/8inch)
1
Flangenut,(5/16inch)
2
Flangenut(largeange),(3/8inch)
2
Carriagebolt,(3/8x1inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x1-1/4
inches)and2angenuts(smallange)(3/8inch)
(Figure8).
2.Installthetabtotheinsideofthemowerdeckwith
1carriagebolt(5/16x7/8inch)and1angenut
(smallange)(5/16inch)(Figure8).
6
G016245
Figure8
1.Carriagebolt,(3/8x1-1/4
inches)
4.Carriagebolt,(5/16x7/8
inch)
2.Dischargeplate
5.Flangenut,(5/16inch)
3.Flangenut(smallange),
(3/8inch)
6.Ensurethetabis
positionedinsidethe
mowerdeck
3.Installthecoverplatewith2carriagebolts(3/8x
1inch)and2angenuts(largeange)(3/8inch)
(
Figure9).
Figure9
1.Carriagebolt,(3/8x1
inch)
3.Flangenut(largeange)
(3/8inch)
2.Coverplate
7
InstallingtheBafes
Partsneededforthisprocedure:
1
Leftbafe
1
Centerbafe
1
Rightbafe
7
Flangenut(smallange),(3/8inch)
6
Carriagebolt(3/8x1inch)
2
Bolt,(3/8x1inch)
1
Flangenut(largeange),(3/8inch)
Procedure
Note:Looselyinstallthebafestoalignthebafes
withallholesinthemower(Figure10).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischargeplate
with1carriagebolt(3/8x1inch)andaangenut
(smallange)(3/8inch)(
Figure10).
3.Looselyinstalltherightbafetothetopofthe
mowerdeckwith1carriagebolt(3/8x1inch)and1
angenut(largeange),(3/8inch)(Figure10).
4.Looselyinstalltherightbafetothemowerdeck
with1carriagebolt(3/8x1inch)andaangenut
(smallange)(3/8inch)(
Figure10).
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut
(smallange)(3/8inch)(
Figure10).
7.Looselyinstalltheleftbafetothemowerdeckwith
2carriagebolts(3/8x1inch)and2angenuts
(smallange)(3/8inch)(Figure10).
7
Figure10
GrandStandmowerdeckshown
1.Flangenut(smallange),(3/8inch)3.Bolt,(3/8x1inch)5.Rightbafe
2.Carriagebolt,(3/8x1inch)4.Leftbafe6.Flangenut(largeange),(3/8inch)
8.Positionthecenterbafeintothemower.
9.Looselyinstallthecenterbafetotheleftbafewith
1carriagebolt(3/8x1inch)and1angenut(small
ange)(3/8inch)(
Figure11).
10.Looselyinstallthecenterbafetotherightbafe
with1carriagebolt(3/8x1inch)and1angenut
(smallange)(3/8inch)(
Figure11).
11.Looselyinstallthecenterbafetothetopofthe
mowerdeckwith1bolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)(Figure11).
Figure11
1.Rightbafe3.Leftbafe5.Bolt,(3/8x1inch)
2.Flangenut(smallange),(3/8inch)4.Centerbafe6.Carriagebolt,(3/8x1inch)
8
8
InstallingtheKickerson72
inchMowers
Partsneededforthisprocedure:
2Kickers
4
Carriagebolt(5/16x7/8inch)
4
Locknut(5/16inch)
Procedure
1.Installthenewkickerstothemowerinthelocations
shownin
G016204
1
2
1
Figure12
1.Carriagebolts(5/16x7/8
inch)
3.Locknuts(notshown,
securedfromtopofdeck)
2.Kickers
2.Securethekickerswith4carriagebolts(5/16x7/8
inch).
9
InstallingtheNewBlades
Partsneededforthisprocedure:
3Recyclerblades
Procedure
Important:Thesailpartoftheblade(i.e.,the
turnedupsection)mustfacetheinsideofthe
mower(Figure13).
1.Installthenewbladestothespindleswithcurved
washersandbladeboltsthatwerepreviously
removed(Figure13).
2.Tightenthebladeboltto75-80ft-lb(101-108N-m).
WARNING
Abladeissharp.Contactwithsharpbladecan
causeseriouspersonalinjury.
Wearglovesorwrapsharpedgesofthebladewith
arag.
Figure13
1.Sailareaofblade
4.Bladebolt
2.Blade
5.Conetowardsthebolt
head
3.Curvedwasher
9
10
TighteningallFasteners
NoPartsRequired
Procedure
1.Tightenallnutsandboltsforthebafes(Figure8,
Figure9,Figure10andFigure11).
2.Rotatethebladesandensurethereisclearance
betweenthebladesandthebafes.Ifthereis
interference,loosenthebafeandrepositionit.
3.ForGrandStandmowers,lowerthemachine,remove
theplasticfromthehydraulictank,andconnectthe
battery.
4.ForGrandStandmowers,placethebatteryontothe
machine.
5.Securethebatterywiththeholddownplate,j-bolts,
andlocknuts.
6.First,installthepositive(red)batterycableto
positive(+)batteryterminalwithanut,washerand
bolt.Slidetherubbercoveroverthepost.
7.Theninstallthenegativebatterycableandground
wiretothenegative(-)batteryterminalwithanut,
washerandbolt.Slidetherubbercoveroverthe
post.
Operation
SelectingtheProper
Height-of-Cut
Removeapproximatelyoneinchornomorethan
1/3ofthegrassbladewhencutting.Inexceptionally
lushanddensegrassyoumayneedtoraisethe
height-of-cutsettingorconverttosidedischargeor
baggingoperations.
MowinginExtreme
Conditions
Airisrequiredtocutandrecutgrassclippingsinthe
mowerhousing,sodonotsettheheight-of-cuttoolow
ortotallysurroundthehousingbyuncutgrass.Always
trytohaveonesideofthemowerhousingfreefrom
uncutgrass,allowingairtobedrawnintothehousing.
Whenmakinganinitialcutthroughthecenterofan
uncutarea,operatethemachineslowerandbackupif
themowerstartstoclog.
MowingatProperIntervals
Undermostnormalconditionsyouwillneedtomow
every4–5days.However,grassgrowsatdifferentrates
atdifferenttimes.Thus,inordertomaintainthesame
height-of-cut,whichisagoodpractice,you’llneedto
cutmorefrequentlyinearlyspring;asthegrassgrowth
rateslowsinmidsummer,cutonlyevery8–10days.If
youareunabletomowforanextendedperioddueto
weatherconditionsorotherreasons,converttoside
dischargeorbaggingoptionsormowrstwiththe
height-of-cutatahighlevel;thenmowagain2–3days
laterwithalowerheightsetting.
MowingwithSharpBlades
Asharpbladecutscleanlyandwithouttearingor
shreddingthegrass.Adullbladewilltearandshredthe
grass.Tearingandshreddingcausesthegrasstoturn
brownattheedgeswhichimpairsgrowthandincreases
susceptibilitytodisease.
AfterOperating
Toensureoptimumperformance,cleantheunderside
ofthemowerhousingaftereachuse.Ifresidueis
allowedtobuildupinthemowerhousing,cutting
performancewilldecrease.
10
Notes:
11
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Toro 60in Recycler Kit, Z Master G3 and GrandStand Mower Installation guide

Toro
Brand
Toro
Model
60in Recycler Kit, Z Master G3 and GrandStand Mower
Type
Installation guide
This manual is also suitable for
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