Toro 52in Recycler Kit, TITAN HD 2500 Series Riding Mower Installation guide

Toro
Brand
Toro
Model
52in Recycler Kit, TITAN HD 2500 Series Riding Mower
Category
Lawnmowers
Type
Installation guide

This manual is also suitable for

FormNo.3406-569RevB
48in,52in,or60inRecycler
®
Kit
TITAN
®
HD1500,2000,or2500SeriesRidingMower
ModelNo.126-8701
ModelNo.126-8702
ModelNo.126-8703
ModelNo.133-2166
ModelNo.133-2167
ModelNo.133-2168
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
UsingtheSide-Discharge
ModeorMulchingGrass
WARNING
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
•Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
•Neverputyourhandsorfeetunderthemower.
•Nevertrytoclearthedischargeareaormower
bladesunlessyoudisengagethepower-take-off
(PTO)leverandturntheignitionkeytooff.
Alsoremovethekeyandpullthewireoffthe
sparkplug(s).
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3406-569*B
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingblades.
3
Nopartsrequired
–
Removetheexistingbafe.
Dischargeplate1
Carriagebolt(5/16x7/8inch)
1
Flangenut(5/16inch)
1
Flangenut(3/8inch)
2
4
Carriagebolt(3/8x1inch)
2
Installthedischargeplate.
Leftbafe
1
Centerbafe
1
Rightbafe
1
Flangenut(3/8inch)
9
5
Carriagebolt(3/8x1inch)
9
Installthebafesfor48-inchand52-inch
mowerdecks.
Leftbafe
1
Centerbafe
1
Rightbafe
1
Flangenut(3/8inch)
9
6
Carriagebolt(3/8x1inch)
9
Installthebafesfor60-inchmower
decks.
7
Recyclerblades3Installthenewblades.
8
Nopartsrequired
–
Tightenallfasteners.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Settheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Thoroughlycleanthemowerdeck.Removealldebristoensurethatthebafeswilltproperly.
6.Repairallbentordamagedareasofthemowerdeckandreplaceanymissingparts.
g037289
Figure1
2
RemovingtheExistingBlades
NoPartsRequired
Procedure
1.Toholdthespindleshaft,useanopen-endwrench(1-1/2inches)onthespindle-shaftend.
2.Removethebladebolt,curvedwasher,andbladefromthespindleshaft(Figure2).
Note:Savethebladesforusewheninside-dischargingmode.Usethebladeboltandwasherforinstallingtherecycler
blades.
WARNING
Thebladesaresharp.Contactwithasharpbladecancauseseriouspersonalinjury.
Wearglovesorwrapthesharpedgesofthebladewitharag.
3
g017443
1
2
3
4
5
Figure2
1.Sailareaofblade
4.Bladebolt
2.Blade
5.Spindle-shaftend(hexendshown)
3.Curvedwasher
3
RemovingtheExistingBafe
NoPartsRequired
Procedure
1.Removetheangenutsholdingthebafeinplace
(Figure3).
2.Removetheboltsholdingthebafeinplace(Figure3).
3.Removethebafeandreplacethenutsandboltsinthe
holesforthebafe(Figure3).
4.RemovethehardwareasindicatedinFigure3.Save
thehardware.
Note:Savethebafeandhardwareforusewhenchanging
toside-dischargingmode.
Figure3
1.Bolts3.Nuts
2.Bafe
4.Removethehardware
beforeinstallingthe
bafes.
4
4
InstallingtheDischargePlate
Partsneededforthisprocedure:
1Dischargeplate
1
Carriagebolt(5/16x7/8inch)
1
Flangenut(5/16inch)
2
Flangenut(3/8inch)
2
Carriagebolt(3/8x1inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x1-1/4
inches)and2angenuts(smallange)(3/8inch)as
showninFigure4.
2.Installthetabtotheinsideofthemowerdeckwith1
carriagebolt(5/16x7/8inch)and1angenut(5/16
inch)asshowninFigure4.
g017822
Figure4
1.Carriagebolt(3/8x1inch)4.Carriagebolt(5/16x7/8
inch)
2.Dischargeplate
5.Flangenut(5/16inch)
3.Flangenut(3/8inch)
6.Ensurethatthetabis
positionedinsidethe
mowerdeck.
5
5
InstallingtheBafes48-inch
and52-inchMowerDecks
Partsneededforthisprocedure:
1
Leftbafe
1
Centerbafe
1
Rightbafe
9
Flangenut(3/8inch)
9
Carriagebolt(3/8x1inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithall
holesinthemowerdeck(Figure5).
1.Positiontherightbafeintothemowerdeck.
2.Looselyinstalltherightbafetothedischargeplate
with1carriagebolt(3/8x1inch)andaangenut(3/8
inch)asshowninFigure5.
3.Looselyinstalltherightbafetothetopofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut,(3/8inch)asshowninFigure5.RefertoFigure6
andFigure7forthecorrectholestouse.
4.Looselyinstalltherightbafetothemowerdeckwith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure5.
5.Positiontheleftbafeintothemowerdeck.
6.Looselyinstalltheleftbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure5.RefertoFigure6and
Figure7forthecorrectholestouse.
7.Looselyinstalltheleftbafetothemowerdeckwith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure5.
8.Looselyinstalltheleftbafetothesideofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut(3/8inch)asshowninFigure5.
g038073
Figure5
52-inchmowerdeckshown
1.Carriagebolt(3/8x1inch)2.Flangenut(3/8inch)3.Leftbafe4.Rightbafe
6
Figure6
48-inchmowerdeckshown
1.Usetheseholesfor48-inchmowerdecks
Figure7
52-inchmowerdeckshown
1.Usetheseholesfor52-inchmowerdecks
9.Positionthecenterbafeintothemowerdeck.
10.Looselyinstallthecenterbafetotheleftbafewith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure8.RefertoFigure6andFigure7
forthecorrectholestouse.
11.Looselyinstallthecenterbafetotherightbafewith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure8.
12.Looselyinstallthecenterbafetothetopofthe
mowerdeckwith1bolt(3/8x1inch)and1angenut
(3/8inch)asshowninFigure8.RefertoFigure6and
Figure7forthecorrectholestouse.
7
Figure8
1.Rightbafe3.Leftbafe5.Centerbafe
2.Carriagebolt(3/8x1inch)4.Flangenut(3/8inch)
6
InstallingtheBafesfor
60-inchMowerDecks
Partsneededforthisprocedure:
1
Leftbafe
1
Centerbafe
1
Rightbafe
9
Flangenut(3/8inch)
9
Carriagebolt(3/8x1inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithall
holesinthemower(Figure9).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischargeplate
with1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
3.Looselyinstalltherightbafetothetopofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut,(3/8inch).RefertoFigure9andFigure10.
4.Looselyinstalltherightbafetothemowerdeckwith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
7.Looselyinstalltheleftbafetothemowerdeckwith
1carriagebolts(3/8x1inch)and1angenuts(3/8
inch)asshowninFigure9.
8.Looselyinstalltheleftbafetothesideofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut(3/8inch)asshowninFigure9.
8
Figure9
60-inchmowerdeckshown
1.Carriagebolt(3/8x1inch)2.Leftbafe3.Flangenut(3/8inch)4.Rightbafe
Figure10
1.Usetheseholesfor60-inchmowerdecks.
9.Positionthecenterbafeintothemower.
10.Looselyinstallthecenterbafetotheleftbafewith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure11.
11.Looselyinstallthecenterbafetotherightbafewith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure11.
12.Looselyinstallthecenterbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure10andFigure11.
9
Figure11
1.Carriagebolt(3/8x1inch)3.Centerbafe5.Rightbafe
2.Flangenut(3/8inch)4.Leftbafe
7
InstallingtheNewBlades
Partsneededforthisprocedure:
3Recyclerblades
Procedure
Important:Thesailpartoftheblade(i.e.,theturned-up
section)mustfacetheinsideofthemower(Figure12).
1.Toholdthespindleshaft,useanopen-endwrench
(1-1/2inches)onthespindle-shaftend(Figure12).
2.Installtheblade,curvedwasher,andbladebolt.
Note:Thespringdiskconemustbeinstalledtoward
thebolthead(Figure12).
3.Torquethebladeboltto115to150N∙m(85to110
ft-lb).
WARNING
Thebladesaresharp.Contactwithasharpblade
cancauseseriouspersonalinjury.
Wearglovesorwrapthesharpedgesoftheblade
witharag.
g037800
1
2
3
4
5
Figure12
1.Sailareaofblade
4.Bladebolt
2.Blade
5.Spindle-shaftend(hex
endshown)
3.Curvedwasher
10
8
TighteningallFasteners
NoPartsRequired
Procedure
1.Tightenallnutsandboltsforthebafes(Figure4,
Figure5,Figure8,Figure9,andFigure11).
2.Rotatethebladesandensurethatthereisclearance
betweenthebladesandthebafes.Ifthereis
interference,loosenthebafeandrepositionit.
Operation
SelectingtheProperHeightof
Cut
Removeapproximately25mm(1inch)ornomorethan1/3
ofthegrassbladewhencutting.Inexceptionallylushand
densegrassyoumayneedtoraisetheheightofcutsettingor
converttosidedischargeorbagging.
MowinginExtremeConditions
Airisrequiredtocutandrecutgrassclippingsinthemower
housing,sodonotsettheheight-of-cuttooloworsurround
thehousingbyuncutgrass.Alwaystrytohave1sideofthe
mowerhousingfreefromuncutgrass,allowingairtobe
drawnintothehousing.Whenmakinganinitialcutthrough
thecenterofanuncutarea,operatethemachineslowerand
backupifthemowerstartstoclog.
MowingatProperIntervals
Undermostnormalconditionsyouwillneedtomowevery4
or5days.However,grassgrowsatdifferentratesatdifferent
times.Thus,inordertomaintainthesameheight-of-cut,
whichisagoodpractice,you'llneedtocutmorefrequentlyin
earlyspring;asthegrassgrowthrateslowsinmidsummer,
cutonlyevery8or10days.Ifyouareunabletomowforan
extendedperiodduetoweatherconditionsorotherreasons,
converttothesidedischargeorbaggingoptionormowrst
atahighheightofcut.Thenmowagain2or3dayslater
withalowerheight.
MowingwithSharpBlades
Asharpbladecutscleanlyandwithouttearingorshredding
thegrass.Adullbladetearsandshredsthegrass.Tearingand
shreddingcausesthegrasstoturnbrownattheedges,which
impairsgrowthandincreasessusceptibilitytodisease.
AfterOperating
Toensureoptimumperformance,cleantheundersideofthe
mowerhousingaftereachuse.Ifresiduebuildsupinthe
mowerhousing,cuttingperformancedecreases.
11
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Toro 52in Recycler Kit, TITAN HD 2500 Series Riding Mower Installation guide

Toro
Brand
Toro
Model
52in Recycler Kit, TITAN HD 2500 Series Riding Mower
Category
Lawnmowers
Type
Installation guide
This manual is also suitable for
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